Clamp for machining speed reducer shell

By designing a fixture for processing reducer shells, including base, installation components, compression components and positioning components, the problem that existing tool fixtures cannot adapt to reducer shells is solved, and the accurate positioning and rotation prevention of workpieces are achieved Offset meets processing and production needs.

CN222449280UActive Publication Date: 2025-02-11QINGLING MOTORS GRP +1
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Patent Information

Application Number
CN202420063100.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-10
Publication Date
2025-02-11
Estimated Expiration
2034-01-10

AI Technical Summary

Technical Problem

The existing tooling fixtures cannot adapt to the irregular shape of the reducer shell, resulting in the rotation of the workpiece during processing, causing the drilling position to shift, which cannot meet the processing and production needs.

Method used

A fixture is designed including a base, mounting assembly, compression assembly and positioning assembly. The installation assembly is used to support the workpiece, the positioning assembly is positioned and clamped from both sides of the workpiece, and the compression assembly presses the workpiece in the vertical direction to prevent rotational deviation.

Benefits of technology

The fixture can adapt to the shape of the reducer shell, position and clamp it, ensure the accuracy of the processing position, prevent the workpiece from rotating and deviating during the processing, and meet the processing and production needs of the reducer shell.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of tool clamps, and provides a clamp for machining a speed reducer shell, which comprises a base arranged on a machine tool; the mounting assembly is arranged on the base and used for supporting a to-be-machined workpiece; the pressing assemblies are arranged on the base, the pressing assemblies are distributed in the circumferential direction of the workpiece, and the pressing assemblies press the workpiece in the vertical direction; the positioning assemblies are arranged on the base and used for positioning and clamping the workpiece, and the positioning assemblies are distributed on the two sides of the workpiece; the clamping device can adapt to the appearance of the speed reducer shell, the speed reducer shell is positioned and clamped, and the machining and production requirements of the speed reducer shell are met.
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Description

Technical Field

[0001] The present application relates to the technical field of tooling and fixtures, and in particular to a fixture for machining a reducer housing. Background Art

[0002] The bridge housing is the assembly base for the main reducer, differential, half-axles and wheels. Its main function is to support and protect the main reducer, differential and half-axles. Generally speaking, the bridge housing of an ordinary non-disconnecting drive axle is a rigid hollow beam supported on the left and right drive wheels. The main reducer, differential, half-axles and other transmission parts are installed in it. The bridge housing is connected to the frame or car body through longitudinal leaf springs. It is an important component of the drive axle and one of the main components of the running system.

[0003] The end face, petals, drilling position, etc. of the reducer housing determine the working performance of the entire reducer. When processing the reducer housing, it is necessary to process the upper and lower end faces of the reducer housing twice. In order to ensure the coaxiality between the center of the petal and the bearing hole and the position of the drilling holes on the end face, the workpiece needs to be clamped and positioned when installing it to prevent the workpiece from rotating during processing and causing the drilling position to shift. However, since the shape of the reducer housing is not regular, the existing tooling and fixtures are not suitable and cannot meet the processing and production needs. Utility Model Content

[0004] In view of the above shortcomings of the prior art, the purpose of the present application is to provide a fixture for processing a reducer housing, so as to solve the problem that there is no suitable tooling fixture for processing the reducer housing in the prior art and the production requirements cannot be met.

[0005] In order to achieve the above-mentioned purpose and other related purposes, the present application provides a fixture for processing a reducer housing, and the fixture for processing a reducer housing includes:

[0006] A base, wherein the base is arranged on a machine tool;

[0007] A mounting assembly, arranged on the base, for supporting a workpiece to be processed;

[0008] A clamping assembly is arranged on the base, the clamping assembly is distributed along the circumference of the workpiece, and the clamping assembly clamps the workpiece in the vertical direction;

[0009] A positioning assembly is arranged on the base and is used for positioning and clamping the workpiece. The positioning assembly is distributed on both sides of the workpiece.

[0010] Optionally, the mounting assembly includes a mounting seat, a positioning column is arranged at the center of the mounting seat, the positioning column matches the workpiece, a plurality of supporting columns are arranged circumferentially of the mounting seat, the workpiece is passed through the positioning column for positioning, and the supporting columns support the workpiece.

[0011] Optionally, the clamping assembly includes a plurality of clamping blocks, each of which is provided with an adjustment groove, and each of which is provided with a locking piece, and the locking piece locks the clamping block, so that the clamping block presses the workpiece onto the support column.

[0012] Optionally, the locking member is a pull rod, a locking nut is passed through the pull rod, the pull rod is connected to the base, and the pull rod moves in the adjustment slot to adjust the contact area between the pressing block and the workpiece.

[0013] Optionally, a support rod is provided between the pressing block and the base, the support rod is connected to the base, the end face of the support rod is in contact with the pressing block, when the pressing block is adjusted, the support rod supports the pressing block, and the locking nut locks the pressing block on the support rod.

[0014] Optionally, the positioning assembly includes positioning seats relatively arranged on two sides of the workpiece, and positioning pieces are passed through the positioning seats, and the positioning pieces position and clamp the workpiece from two sides of the workpiece.

[0015] Optionally, the positioning member is a positioning rod, a positioning nut is passed through the positioning rod, one end of the positioning rod is in contact with the workpiece, and the positioning nut locks the positioning rod to position and clamp the workpiece.

[0016] Optionally, a first connecting member is provided on the base, and the first connecting member connects the base to the machine tool.

[0017] Optionally, a second connecting member is provided on the mounting seat, and the second connecting member connects the mounting seat to the base.

[0018] Optionally, a third connecting member is provided on the positioning seat, and the third connecting member connects the positioning seat to the base.

[0019] In the fixture for processing the reducer housing provided in the present application, the workpiece is installed on the base through the installation component, the positioning component positions and clamps the workpiece from both sides of the workpiece to ensure that the processing position of the workpiece will not shift, and finally the clamping component presses the workpiece on the base in the vertical direction to prevent the workpiece from rotating and shifting during the processing. It can adapt to the shape of the reducer housing, position and clamp the reducer housing, and meet the processing and production needs of the reducer housing. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic structural diagram of a fixture for machining a reducer housing according to an embodiment of the present application;

[0021] Figure 2 This is a schematic diagram of the assembly of a fixture and a workpiece for machining a reducer housing according to an embodiment of the present application.

[0022] Part Number Description

[0023] 1-base; 2-first connecting piece; 3-support rod; 4-pull rod; 5-second connecting piece; 6-mounting seat; 7-pressure block; 8-locking nut; 9-positioning rod; 10-positioning nut; 11-positioning seat; 12-adjusting slot; 13-third connecting piece; 14-support column; 15-avoidance hole; 16-workpiece; 17-mounting position; 18-petal structure; 19-bearing hole; 20-positioning column. DETAILED DESCRIPTION

[0024] The following is an explanation of the implementation of the present application by means of specific embodiments. People familiar with the art can easily understand other advantages and effects of the present application from the contents disclosed in this specification.

[0025] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions that can be implemented in this application, so they have no substantial technical significance. Any modification of the structure, change in the proportional relationship, or adjustment of the size should still fall within the scope of the technical content disclosed in this application without affecting the effects that can be produced by this application and the purposes that can be achieved. At the same time, the terms such as "front", "back", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of narration, and are not used to limit the scope of the implementation of this application. The change or adjustment of their relative relationship should also be regarded as the scope of the implementation of this application without substantial changes in the technical content.

[0026] See also Figure 1 to Figure 2 The present application exemplarily provides a fixture for machining a reducer housing, comprising:

[0027] A base 1, wherein the base 1 is arranged on a machine tool;

[0028] A mounting assembly, disposed on the base 1, for supporting a workpiece 16 to be processed;

[0029] A clamping assembly is arranged on the base 1, and the clamping assembly is distributed along the circumference of the workpiece 16, and the clamping assembly clamps the workpiece 16 in the vertical direction;

[0030] The positioning components are arranged on the base 1 and are used to position and clamp the workpiece 16 . The positioning components are distributed on both sides of the workpiece 16 .

[0031] The workpiece 16 is installed on the base 1 through the installation component, and the positioning component positions and clamps the workpiece 16 from both sides of the workpiece 16 to ensure that the processing position of the workpiece 16 will not shift. Finally, the clamping component presses the workpiece 16 on the base 1 in the vertical direction to prevent the workpiece 16 from rotating and shifting during the processing. It can adapt to the shape of the reducer shell, position and clamp the reducer shell, and meet the processing and production requirements of the reducer shell.

[0032] In this example, see Figure 1 and Figure 2 The mounting assembly includes a mounting seat 6, a positioning column 20 is arranged at the center of the mounting seat 6, the positioning column 20 matches the workpiece 16, a plurality of support columns 14 are arranged circumferentially of the mounting seat 6, the workpiece 16 is passed through the positioning column 20 for positioning, and the support columns 14 support the workpiece 16.

[0033] Specifically, a second connecting member 5 is also penetrated on the mounting seat 6, and the second connecting member 5 connects the mounting seat 6 to the base 1. In the present embodiment, the mounting seat 6 is a disc structure, and the positioning column 20 and the support column 14 are both cylindrical structures. The support columns 14 are distributed in an array along the circumference of the mounting seat 6, and the height of the positioning column 20 is greater than the height of the support column 14. When the workpiece 16 is installed, the workpiece 16 is mounted on the positioning column 20, and the bottom of the workpiece 16 contacts the support column 14. The positioning column 20 can prevent the workpiece 16 from falling off the support column 14 during the installation process. The specific structure of the positioning column 20 and the support column 14 is not limited herein.

[0034] In detail, the support column 14 is also provided with an avoidance hole 15 for avoiding when drilling a workpiece 16 , and the avoidance hole 15 of the support column 14 corresponds to the drilling position of the workpiece 16 .

[0035] In this example, see Figure 1 and Figure 2 The clamping assembly includes a plurality of clamping blocks 7 , each of which is provided with an adjusting groove 12 , and each of which is provided with a locking member. The locking member locks the clamping block 7 , and the clamping block 7 presses the workpiece 16 onto the supporting column 14 .

[0036] Specifically, the locking member is a pull rod 4, on which a locking nut 8 is passed. The pull rod 4 is connected to the base 1, and the pull rod 4 moves in the adjustment groove 12 to adjust the contact area between the pressure block 7 and the workpiece 16. The horizontal height of the pressure block 7 can be adjusted by the pull rod 4 to adapt to the clamping requirements of different workpieces 16.

[0037] In detail, a support rod 3 is also provided between the pressure block 7 and the base 1, and the support rod 3 is connected to the base 1. The end face of the support rod 3 contacts the pressure block 7. When the pressure block 7 is adjusted, the support rod 3 supports the pressure block 7, and the locking nut 8 locks the pressure block 7 on the support rod 3. After the workpiece 16 is installed, the height of the pull rod 4 and the support rod 3 is adjusted according to the structure of the workpiece 16 to ensure that the pressure block 7 contacts the workpiece 16 while contacting the end face of the support rod 3. The locking nut is tightened to press the pressure block 7 against the workpiece 16 and the support rod 3. The workpiece 16 is pressed between the pressure block 7 and the support column 14 to ensure that the workpiece 16 will not fall or deviate during the processing.

[0038] In this example, see Figure 1 and Figure 2 The positioning assembly includes a positioning seat 11 relatively arranged on both sides of the workpiece 16, and a positioning piece is inserted into the positioning seat 11. The positioning piece positions and clamps the workpiece 16 from both sides of the workpiece 16. After the workpiece 16 is installed, the workpiece 16 is rotated to a suitable processing position, and the workpiece 16 is positioned and clamped by the positioning piece to prevent the workpiece 16 from rotating, thereby ensuring the accuracy of the processing position. Specifically, in this embodiment, the positioning seat 11 is a T-block, and the specific structure of the positioning seat 11 is not limited here. A third connecting piece 13 is also inserted into the positioning seat 11, and the third connecting piece 13 connects the positioning seat 11 to the base 1.

[0039] Specifically, the positioning member is a positioning rod 9, on which a positioning nut 10 is passed. One end of the positioning rod 9 contacts the workpiece 16, and the positioning nut 10 locks the positioning rod 9 to position and clamp the workpiece 16. The workpiece 16 is mounted on the mounting seat 6, and the workpiece 16 can rotate on the mounting seat 6 to be adjusted to a suitable processing position. The positioning nut 10 is tightened, and one end of the positioning rod 9 approaches the workpiece 16 and contacts the edge of the workpiece 16. The positioning nut 10 locks the positioning rod 9 until the workpiece 16 cannot rotate, so as to position and clamp the workpiece 16 at the current processing position, thereby ensuring that the workpiece 16 does not rotate or deviate during the processing.

[0040] In this embodiment, a first connecting member 2 is further provided on the base 1, and the first connecting member 2 connects the base 1 to the machine tool.

[0041] In another embodiment, the present application also provides a specific structure of a tool. In this embodiment, a bearing hole 19 is provided on the workpiece 16. When installing the workpiece 16, the workpiece 16 is inserted into the positioning column 20 through the bearing hole 19. The base 1 of the workpiece 16 contacts the support column 14. A plurality of mounting positions 17 are provided on the base 1 of the workpiece 16. The pressure block 7 contacts the mounting position 17 to press the workpiece 16 onto the support column 14. A hole is drilled at the mounting position 17 of the workpiece 16. The avoidance hole 15 of the support column 14 is the drilling position. Specifically, the upper part of the workpiece 16 is a petal structure 18. The positioning piece contacts the outer edge of the petal structure 18 to lock the positioning piece to position and clamp the workpiece 16.

[0042] In summary, in the fixture for processing the reducer housing provided in the present application, the workpiece 16 is installed on the base 1 through the installation component, the positioning component positions and clamps the workpiece 16 from both sides of the workpiece 16 to ensure that the processing position of the workpiece 16 will not be offset, and finally the clamping component presses the workpiece 16 on the base 1 in the vertical direction to prevent the workpiece 16 from rotating and offsetting during the processing. It can adapt to the shape of the reducer housing, position and clamp the reducer housing, and meet the processing and production needs of the reducer housing.

[0043] The above embodiments are merely illustrative of the principles and effects of the present application, and are not intended to limit the present application. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present application. Therefore, all equivalent modifications or changes made by a person of ordinary skill in the art without departing from the spirit and technical ideas disclosed in the present application shall still be covered by the claims of the present application.

Claims

1. A fixture for machining a reducer housing, characterized in that: include: A base, wherein the base is arranged on a machine tool; A mounting assembly, arranged on the base, for supporting a workpiece to be processed; A clamping assembly is arranged on the base, the clamping assembly is distributed along the circumference of the workpiece, and the clamping assembly clamps the workpiece in the vertical direction; A positioning assembly is arranged on the base and is used for positioning and clamping the workpiece. The positioning assembly is distributed on both sides of the workpiece.

2. The fixture for machining a reducer housing according to claim 1, characterized in that: The mounting assembly includes a mounting seat, a positioning column is arranged at the center of the mounting seat, the positioning column matches the workpiece, a plurality of supporting columns are arranged around the mounting seat, the workpiece is passed through the positioning column for positioning, and the supporting columns support the workpiece.

3. The fixture for machining a reducer housing according to claim 2, characterized in that: The clamping assembly includes a plurality of clamping blocks, each of which is provided with an adjusting groove, and each of which is provided with a locking piece. The locking piece locks the clamping block, and the clamping block presses the workpiece onto the supporting column.

4. The fixture for machining a reducer housing according to claim 3, characterized in that: The locking member is a pull rod, a locking nut is passed through the pull rod, the pull rod is connected to the base, and the pull rod moves in the adjustment slot to adjust the contact area between the pressing block and the workpiece.

5. The fixture for machining a reducer housing according to claim 4, characterized in that: A support rod is also provided between the pressing block and the base, the support rod is connected to the base, the end face of the support rod is in contact with the pressing block, when the pressing block is adjusted, the support rod supports the pressing block, and the locking nut locks the pressing block on the support rod.

6. The fixture for machining a reducer housing according to claim 1, characterized in that: The positioning assembly comprises positioning seats arranged relatively on two sides of the workpiece, and positioning pieces are passed through the positioning seats. The positioning pieces position and clamp the workpiece from two sides of the workpiece.

7. The fixture for machining a reducer housing according to claim 6, characterized in that: The positioning member is a positioning rod, a positioning nut is passed through the positioning rod, one end of the positioning rod is in contact with the workpiece, and the positioning nut locks the positioning rod to position and clamp the workpiece.

8. The fixture for machining a reducer housing according to claim 1, characterized in that: A first connecting member is also provided on the base, and the first connecting member connects the base to the machine tool.

9. The fixture for machining a reducer housing according to claim 2, characterized in that: A second connecting piece is also provided on the mounting seat, and the second connecting piece connects the mounting seat to the base.

10. The fixture for machining a reducer housing according to claim 6, characterized in that: A third connecting piece is also provided on the positioning seat, and the third connecting piece connects the positioning seat to the base.