Chip inductor centering and positioning device
By designing a chip inductor center positioning device, using a rotary wheel transportation mechanism and a precision positioning mechanism, the problem of inconvenient positioning of micro-volume inductors is solved, and fast and accurate positioning is achieved, which improves production efficiency and reduces costs.
Patent Information
- Application Number
- CN202420925224.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The prior art has problems of time consumption and inconvenience in positioning and testing of micro-volume chip inductors, especially when electronic products are constantly miniaturized.
A chip-type inductor centering positioning device is designed, including a rotary transport mechanism and a positioning mechanism. The positioning mechanism realizes fast and accurate central positioning of the inductor through components such as the first horizontal adjustment module, the second horizontal adjustment module, the fixing frame, the positioning seat, the positioning component and the drive component.
It realizes fast and simple positioning of chip inductors, shortens operating time, improves production rhythm, and reduces production costs. At the same time, the adjustment module of the positioning mechanism can adapt to different working conditions and ensure the accuracy of positioning.
Smart Images

Figure CN222449967U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of inductor production, in particular to a chip inductor centering positioning device. Background Art
[0002] Inductor, also known as choke, reactor, dynamic reactor, is a component that can convert electrical energy into magnetic energy and store it. The structure of the inductor is similar to that of a transformer, but it has only one winding. The inductor has a certain inductance, it only hinders the change of current, and the inductor is widely used in various fields such as machinery and electricity. The inductor is generally composed of a skeleton, a coil winding, a shielding cover, a packaging material, a magnetic core or an iron core, etc. Common inductors include magnetic ring inductors, color ring inductors, chip inductors, one-piece molded inductors, etc. Different inductors have different processing requirements. After the inductor is processed, the inductor needs to be tested, including electrical performance testing, appearance testing, etc. Taking chip inductors as an example, during the electrical testing of chip inductors, it is necessary to accurately bring the test head into contact with the contacts of the chip inductor. In order to ensure accuracy, the traditional practice is to place the inductor in a positioning fixture before testing. After the test, the inductor is taken out and a new one is placed. This method is time-consuming and slow. At the same time, with the continuous miniaturization of electronic products, many tiny inductors have appeared. It is more inconvenient to use fixtures to position such tiny products. Utility Model Content
[0003] In order to solve the above problems, the utility model provides a chip inductor centering positioning device, which can automatically sort the inductors according to specific undesirable conditions.
[0004] The utility model is implemented by the following scheme:
[0005] A device for centering a chip inductor, the device comprising a turntable transport mechanism for transporting an inductor, and a positioning mechanism for positioning the inductor, the positioning mechanism comprising a first horizontal adjustment module, a second horizontal adjustment module connected to the first horizontal adjustment module, a fixing frame arranged on the second horizontal adjustment module, a positioning seat arranged on the fixing frame, a first positioning component, a second positioning component, a third positioning component, and a fourth positioning component arranged on the positioning seat, and a driving component arranged on the fixing frame for driving the first positioning component, the second positioning component, the third positioning component, and the fourth positioning component to move; the first positioning component, the second positioning component, the third positioning component, and the fourth positioning component on the positioning seat all comprise a sliding block connected to the positioning seat, a fixing seat connected to the sliding block, a connecting seat arranged on the fixing seat, and a positioning piece arranged on the connecting seat, a positioning bracket corresponding to the fixing seat is arranged on one side of the positioning seat, and an elastic piece is connected between the positioning bracket and the fixing seat.
[0006] Furthermore, the driving assembly includes a driving motor connected to the fixing frame, a transmission cam connected to an output end of the driving motor, and the fixing seat is connected to a transmission roller matching the transmission cam.
[0007] Furthermore, the positioning seat is provided with a connecting arm, and the transmission roller is connected to the bottom end of the connecting arm.
[0008] Furthermore, the first horizontal adjustment module and the second horizontal adjustment module both include an adjustment seat, a movable seat connected to the adjustment seat, a first adjustment bracket arranged on one side of the adjustment seat, a second adjustment bracket arranged on the movable seat and corresponding to the first adjustment bracket, and an adjustment member arranged on the second adjustment bracket.
[0009] Furthermore, the adjusting member is a differential head.
[0010] Furthermore, the elastic member is a coil spring.
[0011] Furthermore, the positioning seat is provided with a slide rail matching the sliding block.
[0012] Furthermore, the turntable transport mechanism includes a rotating disk, a plurality of transport brackets arranged on the rotating disk, and a suction nozzle connected to the transport brackets.
[0013] Furthermore, the connecting seat is provided with a connecting groove for connecting the positioning member.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] The first positioning assembly, the second positioning assembly, the third positioning assembly and the fourth positioning assembly of the utility model can center the chip inductor transported by the turntable transport mechanism under the drive of the driving assembly. The positioning process is fast and simple, shortening the operation time, speeding up the production rhythm and reducing the production cost. On the other hand, the first horizontal adjustment module and the second horizontal adjustment module of the positioning mechanism can accurately adjust the position of the fixing frame to adapt to different working conditions. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The utility model is a schematic diagram of a chip inductor centering positioning device.
[0017] Figure 2 It is a schematic diagram of the positioning mechanism of the utility model.
[0018] Figure 3 This is a schematic diagram of the positioning mechanism of the utility model from another angle.
[0019] Included in the picture are:
[0020] Turntable transport mechanism 1, rotating disk 11, transport bracket 12, suction nozzle 13, positioning mechanism 2, first horizontal adjustment module 21, adjustment seat 211, moving seat 212, first adjustment bracket 213, second adjustment bracket 214, adjustment member 215, second horizontal adjustment module 22, fixed frame 23, positioning seat 24, first positioning assembly 25, connecting groove 250, sliding block 251, fixed seat 252, connecting seat 253, positioning member 254, positioning bracket 255, elastic member 256, transmission roller 257, connecting arm 258, slide rail 259, second positioning assembly 26, third positioning assembly 27, fourth positioning assembly 28, drive assembly 29, drive motor 291, transmission cam 292, etc. DETAILED DESCRIPTION
[0021] In order to facilitate those skilled in the art to understand the present invention, the present invention will be further described in detail below in conjunction with specific embodiments and drawings.
[0022] Reference Figures 1 to 3The present embodiment provides a device for centering and positioning a chip inductor, the device comprising a turntable transport mechanism for transporting the inductor, and a positioning mechanism for positioning the inductor, the positioning mechanism comprising a first horizontal adjustment module, a second horizontal adjustment module connected to the first horizontal adjustment module, a fixing frame arranged on the second horizontal adjustment module, a positioning seat arranged on the fixing frame, a first positioning component, a second positioning component, a third positioning component, and a fourth positioning component arranged on the positioning seat, and a driving component arranged on the fixing frame for driving the first positioning component, the second positioning component, the third positioning component, and the fourth positioning component to move. Specifically, the first positioning component and the third positioning component can be driven by the driving component to move closer to or farther from each other, and the second positioning component and the fourth positioning component can be driven by the driving component to move closer to or farther from each other, so that the first positioning component, the second positioning component, the third positioning component, and the fourth positioning component can approach a center point, which is the position where the inductor is placed (in this embodiment, the center point can correspond to the center position of the positioning seat). After the four positioning components approach the inductor, they contact the inductor. Since the four positioning components move synchronously, they push the inductor to move to the center position, thereby achieving center positioning (the chip inductor is a rectangle, and the four positioning components correspond to the four sides of the chip inductor).
[0023] The first positioning assembly, the second positioning assembly, the third positioning assembly, and the fourth positioning assembly on the positioning seat all include a sliding block connected to the positioning seat, a fixed seat connected to the sliding block, a connecting seat arranged on the fixed seat, and a positioning piece arranged on the connecting seat. A positioning bracket corresponding to the fixed seat is arranged on one side of the positioning seat, an elastic piece is connected between the positioning bracket and the fixed seat, and a slide rail matching the sliding block is arranged on the positioning seat. The connecting seat is provided with a connecting groove for connecting the positioning piece. The elastic piece can drive the sliding block to move toward the center point. In this embodiment, the elastic piece is a coil spring, and the sliding block moves toward the center point under the action of the elastic force.
[0024] The driving assembly includes a driving motor connected to the fixing frame, a transmission cam connected to the output end of the driving motor, and a driving roller matched with the transmission cam connected to the fixing seat. Specifically, the transmission cam is a square cam with four rounded corners. When the transmission roller contacts the rounded corners, the elastic member is compressed, and the two relative positioning members are in a diagonal position with the farthest distance, that is, the two relative positioning members are far away from each other in this state. When the transmission roller contacts the straight edge of the transmission cam, the elastic member is reset, and the distance between the two relative positioning members is the smallest. In this state, the two positioning members approach each other toward the center point, and the positioning member contacts the inductor to center the inductor.
[0025] The positioning seat is provided with a connecting arm, which extends downward to a position corresponding to the cam, and the transmission roller is connected to the bottom end of the connecting arm.
[0026] The first horizontal adjustment module and the second horizontal adjustment module both include an adjustment seat, a movable seat connected to the adjustment seat, a first adjustment bracket arranged on one side of the adjustment seat, a second adjustment bracket arranged on the movable seat and corresponding to the first adjustment bracket, and an adjustment member arranged on the second adjustment bracket.
[0027] The adjusting member is a differential head, and the end of the differential head is in contact with the first adjusting bracket. When the differential head is rotated, the end extends or retracts, so that the relative position of the movable seat and the adjusting seat can be accurately adjusted, and finally the purpose of adjusting the position of the fixed frame is achieved, so that the first positioning component, the second positioning component, the third positioning component, and the fourth positioning component can correspond to the positioned inductor position.
[0028] The turntable transport mechanism includes a rotating disk, a plurality of transport brackets arranged on the rotating disk, and a suction nozzle connected to the transport bracket. The suction nozzle adsorbs the chip inductor and moves driven by the rotating disk. The rotating disk rotates the same angle each time. When the inductor adsorbed by one of the suction nozzles reaches the middle of the positioning parts of the first positioning component, the second positioning component, the third positioning component, and the fourth positioning component, the driving component is started, and the four positioning components approach the chip inductor at the same time. The four positioning parts contact the four sides of the chip inductor respectively, push the chip inductor to move, and center the chip inductor. The chip inductor is tightly adsorbed by the suction nozzle, and the chip inductor will not fall off during the positioning process. After the positioning is completed, each positioning component is reset, and the rotating disk rotates the same angle again, and the next inductor reaches the current position for positioning. During specific work, the turntable transport mechanism can be docked with the test equipment. Taking electrical testing as an example, after the positioned chip inductor is moved to the test equipment, the connector of the test equipment can accurately contact the contacts of the chip inductor and become conductive.
[0029] In the description of the present invention, it should be understood that the orientation or positional relationship indicated is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. For example, "up", "down", "left", "right", etc. are only used to indicate a relative positional relationship, and when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0030] The terms "first", "second", etc. are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0031] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0032] Although the utility model is described in conjunction with the above specific embodiments, it is obvious that those skilled in the art can make many substitutions, modifications and changes according to the above content. Therefore, all such substitutions, improvements and changes are included in the scope of the appended claims.
Claims
1. A chip inductor centering positioning device, characterized in that: The chip inductor centering positioning device includes a turntable transport mechanism for transporting the inductor and a positioning mechanism for positioning the inductor. The positioning mechanism includes a first horizontal adjustment module, a second horizontal adjustment module connected to the first horizontal adjustment module, a fixed frame arranged on the second horizontal adjustment module, a positioning seat arranged on the fixed frame, a first positioning component, a second positioning component, a third positioning component, and a fourth positioning component arranged on the positioning seat, and a driving component arranged on the fixed frame for driving the first positioning component, the second positioning component, the third positioning component, and the fourth positioning component to move; the first positioning component, the second positioning component, the third positioning component, and the fourth positioning component on the positioning seat all include a sliding block connected to the positioning seat, a fixed seat connected to the sliding block, a connecting seat arranged on the fixed seat, and a positioning piece arranged on the connecting seat. A positioning bracket corresponding to the fixed seat is arranged on one side of the positioning seat, and an elastic piece is connected between the positioning bracket and the fixed seat.
2. The chip inductor centering positioning device according to claim 1, characterized in that: The driving assembly comprises a driving motor connected to the fixing frame, a transmission cam connected to the output end of the driving motor, and the fixing seat is connected to a transmission roller matched with the transmission cam.
3. The chip inductor centering positioning device according to claim 2, characterized in that: The positioning seat is provided with a connecting arm, and the transmission roller is connected to the bottom end of the connecting arm.
4. The chip inductor centering positioning device according to claim 1, characterized in that: The first horizontal adjustment module and the second horizontal adjustment module both include an adjustment seat, a movable seat connected to the adjustment seat, a first adjustment bracket arranged on one side of the adjustment seat, a second adjustment bracket arranged on the movable seat and corresponding to the first adjustment bracket, and an adjustment member arranged on the second adjustment bracket.
5. The chip inductor centering positioning device according to claim 4, characterized in that: The adjusting member is a differential head.
6. The chip inductor centering positioning device according to claim 1, characterized in that: The elastic member is a coil spring.
7. The chip inductor centering positioning device according to claim 1, characterized in that: The positioning seat is provided with a slide rail matching the slide block.
8. The chip inductor centering positioning device according to claim 1, characterized in that: The turntable transport mechanism comprises a rotating disk, a plurality of transport brackets arranged on the rotating disk, and a suction nozzle connected to the transport brackets.
9. The chip inductor centering positioning device according to claim 1, characterized in that: The connecting seat is provided with a connecting groove for connecting the positioning piece.