Mixing device for polystyrene particle production
By designing a linked mixing device, the bottom raw materials are driven to spiral upward and chopped, the problem of difficult mixing of raw materials in polystyrene production is solved, and efficient mixing effect is achieved.
Patent Information
- Application Number
- CN202421111468.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-21
AI Technical Summary
In the production process of polystyrene, raw materials of different forms are easily difficult to mix due to differences in thickness and dilution when mixing, which reduces the mixing effect.
A mixing device for the production of polystyrene pellets was designed. Through the linkage between the twisting dragon, the driving shaft, the motor, the agitating frame, the mixing blade, the fixed column, the separator and the fixed block, the bottom raw materials are spiraled upward, combined with the active The chopping function of bevel gears and driven bevel gears ensures the size of the raw materials is even.
It effectively reduces the time required for raw materials to mix, improves mixing efficiency, ensures full integration of raw materials during the mixing process, and improves the mixing effect.
Smart Images

Figure CN222450950U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of particle production equipment, in particular to a mixing device for producing polystyrene particles. Background Art
[0002] Polystyrene refers to a polymer synthesized from styrene monomers through free radical polyaddition reaction. It is a colorless and transparent thermoplastic plastic with a glass transition temperature above 100°C. Its main finished products are films and particles. Polystyrene particles are usually used to make foam plastic products such as thermal insulation materials, thermos cups, etc. During the production process, a device is usually required to mix and stir the materials.
[0003] After searching, the existing Chinese patent announcement number is: CN213860114U, which provides a material mixing device for the production of polystyrene film. This patent can make the stirring efficiency of the device higher through the setting of the gear ring, speed up the speed of mixing the raw materials, reduce the time required for mixing the raw materials, and improve the mixing efficiency of the mixing device.
[0004] Although the above patent improves the mixing efficiency of the mixing device, the above-mentioned material mixing device for the production of polystyrene film still has the following problems: in the actual production of polystyrene, multiple raw materials are often mixed together during production, and these materials have different forms. During the mixing, the thicker raw materials will settle to the bottom, while the thinner materials will be at the top, which will make it difficult for them to merge with each other during stirring and mixing, thereby reducing the mixing effect.
[0005] In view of the above problems, a mixing device for producing polystyrene particles is proposed. Utility Model Content
[0006] The purpose of the utility model is to provide a mixing device for producing polystyrene particles, which solves the problem in the background art that it is difficult to mix various raw materials together.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a mixing device for the production of polystyrene particles, comprising a mixing tank, a fixed frame fixedly connected to the top of the mixing tank, a motor fixedly connected to the bottom of the fixed frame, a driving shaft fixedly connected to the output end of the motor, the driving shaft and the mixing tank are rotatably connected, and the driving shaft passes through the mixing tank and extends into the interior of the mixing tank, the outer wall of the driving shaft is fixedly connected to a fixed block, the outer wall of the fixed block is fixedly connected to an evenly distributed stirring frame, the side of the stirring frame close to the driving shaft is fixedly connected to a stirring blade, the outer wall of the driving shaft is fixedly connected to an auger, the auger is located below the fixed block, the inner wall of the mixing tank is fixedly connected to evenly distributed fixed columns, the end of the fixed column away from the mixing tank is fixedly connected to a separating cylinder, the separating cylinder and the auger are rotatably connected, and a raw material chopping assembly is provided on the outside of the mixing tank.
[0008] By adopting the above technical solution, the auger can drive the raw materials at the bottom to spiral upwards.
[0009] As a further description of the above technical solution: the raw material chopping assembly includes a driving bevel gear, which is fixedly connected to the outer wall of the driving shaft. The driving bevel gear is located above the mixing tank. The top of the mixing tank is fixedly connected to a fixing frame. The internal rotation of the fixing frame is connected to a driven shaft. The driven shaft is fixedly connected to the driven bevel gear at one end close to the driving shaft, and the driven bevel gear is meshed with the driving bevel gear.
[0010] By adopting the above technical solution, the driven bevel gear can drive the driving bevel gear to rotate synchronously.
[0011] As a further description of the above technical solution: the other end of the driven shaft is rotatably connected to the housing, the driven shaft passes through the housing and extends into the interior of the housing, and the bottom of the housing is fixedly connected to a support seat.
[0012] By adopting the above technical solution, the support base can support and fix the shell.
[0013] As a further description of the above technical solution: the outer wall of the driven shaft is fixedly connected with a screening drum, the driven shaft passes through the screening drum and extends into the interior of the screening drum, and the screening drum is rotatably connected to the interior of the shell.
[0014] By adopting the above technical solution, the screening drum includes a fixed plate and a mesh drum, the driven shaft passes through and is fixed on the fixed plate, and the mesh drum is fixed on the fixed plate.
[0015] As a further description of the above technical solution: a feeding pipe is fixedly connected to the side of the shell away from the mixing tank, and the feeding pipe passes through the shell and extends into the interior of the shell.
[0016] By adopting the above technical solution, the feeding pipe can feed materials into the interior of the shell.
[0017] As a further description of the above technical solution: the inner wall of the screening drum is fixedly connected with evenly distributed material guide plates, spiral blades are arranged between the evenly distributed material guide plates, and the spiral blades are fixedly connected to the outer wall of the driven shaft.
[0018] By adopting the above technical solution, the spiral blade can break up the raw materials.
[0019] As a further description of the above technical solution: a connecting pipe is fixedly connected to the bottom of the shell, one end of the connecting pipe is fixedly connected to the mixing tank, and both ends of the connecting pipe pass through the mixing tank and the shell respectively, and extend into the interior of the mixing tank and the shell respectively.
[0020] By adopting the above technical solution, the raw materials dropped from the outer shell enter the interior of the mixing tank through the connecting pipe.
[0021] As a further description of the above technical solution: the bottom of the mixing tank is fixedly connected with evenly distributed supporting legs, the bottom of the mixing tank is fixedly connected with a discharge pipe, and the discharge pipe passes through the mixing tank and extends to the interior of the mixing tank.
[0022] By adopting the above technical solution, the raw materials after mixing in the mixing tank flow out through the discharge pipe.
[0023] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0024] 1. The utility model provides a mixing device for the production of polystyrene particles. First, through the linkage between the auger, the driving shaft, the motor, the stirring frame, the stirring blade, the fixed column, the separating cylinder and the fixed block, while stirring the raw materials inside the mixing tank, the raw materials at the bottom of the mixing tank can be continuously driven to the top of the mixing tank, thereby reducing the time required for mixing the raw materials and improving the mixing efficiency of the raw materials.
[0025] 2. The utility model provides a mixing device for the production of polystyrene particles. Through the linkage between the driving bevel gear, the driven bevel gear, the driven shaft, the motor, the driving shaft, the screening drum, the feeding pipe and the connecting pipe, the raw materials can be continuously chopped, while limiting the excessively large raw materials from entering the mixing tank, and continuously chopping this part of the raw materials until they meet the size, thereby ensuring that the size of the raw materials inside the tank are consistent during mixing, thereby improving the mixing effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0027] Figure 2This is a schematic diagram of the interior of the mixing tank of the present invention;
[0028] Figure 3 This is a schematic diagram of the auger of the present utility model;
[0029] Figure 4 This is a schematic diagram of the screening drum of the present utility model;
[0030] Figure 5 This is a schematic diagram of the interior of the screening drum of the present invention.
[0031] In the figure: 1. Mixing tank; 2. Support legs; 3. Support seat; 4. Fixed frame; 5. Feeding pipe; 6. Discharging pipe; 7. Motor; 8. Driving shaft; 9. Driving bevel gear; 10. Driven bevel gear; 11. Fixed frame; 12. Driven shaft; 13. Housing; 14. Screening drum; 15. Spiral blade; 16. Guide plate; 17. Connecting pipe; 18. Fixed block; 19. Stirring rack; 20. Stirring blade; 21. Separating drum; 22. Fixed column; 23. Auger. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0033] In order to further understand the content of the present invention, the present invention is described in detail with reference to the accompanying drawings.
[0034] Combine Figure 1-2The utility model is a mixing device for the production of polystyrene particles, including a mixing tank 1, a fixed frame 4 is fixedly connected to the top of the mixing tank 1, a motor 7 is fixedly connected to the bottom of the fixed frame 4, the starting motor 7 can drive the driving shaft 8 to rotate, the output end of the motor 7 is fixedly connected to the driving shaft 8, the driving shaft 8 is rotatably connected to the mixing tank 1, the driving shaft 8 passes through the mixing tank 1 and extends into the interior of the mixing tank 1, the outer wall of the driving shaft 8 is fixedly connected to a fixed block 18, the outer wall of the fixed block 18 is fixedly connected to a uniformly distributed stirring rack 19, because the driving shaft 8 is in a rotating state, it will drive the multiple stirring racks 19 on the fixed block 18 to rotate synchronously, and the stirring rack 19 is fixed on one side close to the driving shaft 8. It is fixedly connected with a stirring blade 20, and the stirring blade 20 on the stirring frame 19 will also be driven to continuously stir and mix the raw materials inside the mixing tank 1. The outer wall of the driving shaft 8 is fixedly connected with an auger 23, and the auger 23 is located below the fixed block 18. The auger 23 on the driving shaft 8 will also rotate. The inner wall of the mixing tank 1 is fixedly connected with evenly distributed fixed columns 22, and the end of the fixed column 22 away from the mixing tank 1 is fixedly connected with a separating cylinder 21. The separating cylinder 21 and the auger 23 are rotatably connected. Because the outer sleeve of the auger 23 is provided with a separating cylinder 21, a separating effect is formed. Therefore, the auger 23 will drive the raw material spiral at the bottom of the mixing tank 1 upward to the top, thereby accelerating the mixing process.
[0035] Combine Figure 4-5 , a raw material chopping assembly is provided on the outside of the mixing tank 1, and the raw material chopping assembly includes a driving bevel gear 9, which is fixedly connected to the outer wall of the driving shaft 8. The driving bevel gear 9 is located above the mixing tank 1, and the top of the mixing tank 1 is fixedly connected to a fixing frame 11. The internal rotation of the fixing frame 11 is connected to a driven shaft 12, and the end of the driven shaft 12 close to the driving shaft 8 is fixedly connected to a driven bevel gear 10. The driven bevel gear 10 is meshed with the driving bevel gear 9. The driving shaft 8 is provided with a driving bevel gear 9, and the top of the mixing tank 1 is provided with a driven shaft 12 fixed by a fixing frame 11, and one end of the driven shaft 12 is provided with a driven bevel gear 10. The driving bevel gear 9 and the driven bevel gear 9 are connected. The moving bevel gears 10 are meshed with each other, so the rotation of the driving shaft 8 will drive the driven shaft 12 to rotate synchronously. The other end of the driven shaft 12 is rotatably connected to the shell 13. The driven shaft 12 passes through the shell 13 and extends into the interior of the shell 13. The bottom of the shell 13 is fixedly connected to the support seat 3. The outer wall of the driven shaft 12 is fixedly connected to the screening drum 14. The driven shaft 12 passes through the screening drum 14 and extends into the interior of the screening drum 14. The screening drum 14 is rotatably connected to the interior of the shell 13. The rotation of the driving shaft 8 will drive the driven shaft 12 to rotate synchronously. The other end of the driven shaft 12 is provided with a screening drum 14, which accordingly causes the screening drum 14 to rotate synchronously inside the shell 13.
[0036] Combine Figure 4-5, a feeding pipe 5 is fixedly connected to the side of the shell 13 away from the mixing tank 1, and the feeding pipe 5 passes through the shell 13 and extends into the interior of the shell 13, and the raw materials enter the shell 13 through the feeding pipe 5, and the inner wall of the screening drum 14 is fixedly connected with evenly distributed guide plates 16, and spiral blades 15 are arranged between the evenly distributed guide plates 16. When the guide plates 16 rotate with the screening drum 14, the raw materials accumulated on the side of the guide plates 16 will be driven upward by the guide plates 16. When the guide plates 16 rotate to a higher position, the guide plates 16 are tilted, and the raw materials above will slide along the tilted guide plates 16 toward the spiral blades 15, thereby improving the chopping efficiency, and the spiral blades 15 are fixedly connected to the outer wall of the driven shaft 12 and enter the shell 13 through the feeding pipe 5. After the raw materials are sorted, they will stagnate inside the screening drum 14 inside the shell 13. Because the inside of the screening drum 14 is provided with a spiral blade 15 that rotates synchronously with the driven shaft 12, it can cut larger pieces of raw materials. The bottom of the shell 13 is fixedly connected with a connecting pipe 17, and one end of the connecting pipe 17 is fixedly connected to the mixing tank 1. The two ends of the connecting pipe 17 respectively pass through the mixing tank 1 and the shell 13, and extend into the interior of the mixing tank 1 and the shell 13 respectively. Raw materials smaller than the mesh holes on the screening drum 14 will fall into the inside of the screening drum 14 and enter the interior of the mixing tank 1 through the connecting pipe 17 to start raw material mixing. The bottom of the mixing tank 1 is fixedly connected with evenly distributed supporting legs 2, and the bottom of the mixing tank 1 is fixedly connected with a discharge pipe 6. The discharge pipe 6 passes through the mixing tank 1 and extends to the interior of the mixing tank 1.
[0037] Working principle: Before using this device, the user should first check this device and confirm that the device is intact without any damage. Then, the motor 7 is started to drive the driving shaft 8 and the driving bevel gear 9 to rotate synchronously, which in turn drives the driven bevel gear 10 and the driven shaft 12 to rotate synchronously. At the same time, the driven shaft 12 will also drive the screening drum 14 to rotate inside the outer shell 13. At this time, the user feeds raw materials into the inner shell 13 through the feeding pipe 5. After the raw materials pass through the feeding pipe 5 and enter the inner shell 13, they will stagnate inside the screening drum 14 inside the outer shell 13. Because there is a spiral blade 15 inside the screening drum 14 that rotates synchronously with the driven shaft 12, larger pieces of raw materials can be chopped. At this time, raw materials smaller than the mesh holes of the screening drum 14 will fall into the inner screen drum 14 and enter the inner part of the mixing tank 1 through the connecting pipe 17 to start raw material mixing. Raw materials larger than the mesh holes of the screening drum 14 will continue to be chopped inside the screening drum 14. At the same time, because a plurality of guide plates 16 are provided inside the screening drum 14, when the guide plates 16 rotate with the screening drum 14, the raw materials accumulated on the side of the guide plates 16 will be driven upward by the guide plates 16. When the guide plates 16 rotate to a higher position, the guide plates 16 are inclined, and the raw materials above will slide along the inclined guide plates 16 toward the spiral blades 15, thereby improving the chopping efficiency. At the same time, the interior of the mixing tank 1 is also mixing the raw materials. Because the driving shaft 8 is in a rotating state, it will drive the multiple stirring frames 19 on the fixed block 18 to rotate synchronously. At the same time, the stirring blades 20 on the stirring frame 19 will also be driven to continuously stir and mix the raw materials inside the mixing tank 1. The auger 23 on the driving shaft 8 will also rotate, but because the outer sleeve of the auger 23 is provided with a separation cylinder 21, it forms a separation effect. Therefore, the auger 23 will drive the raw material spiral at the bottom of the mixing tank 1 upward to the top, thereby accelerating the mixing process.
[0038] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0039] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A mixing device for producing polystyrene particles, comprising a mixing tank (1), characterized in that: The top of the mixing tank (1) is fixedly connected to a fixing frame (4), the bottom of the fixing frame (4) is fixedly connected to a motor (7), the output end of the motor (7) is fixedly connected to a driving shaft (8), the driving shaft (8) is rotatably connected to the mixing tank (1), and the driving shaft (8) passes through the mixing tank (1) and extends into the interior of the mixing tank (1), the outer wall of the driving shaft (8) is fixedly connected to a fixing block (18), the outer wall of the fixing block (18) is fixedly connected to evenly distributed stirring frames (19), and the stirring frames (19) are fixedly connected to the outer wall of the stirring frames (19). 9) A stirring blade (20) is fixedly connected to the side close to the driving shaft (8), an auger (23) is fixedly connected to the outer wall of the driving shaft (8), and the auger (23) is located below the fixed block (18). The inner wall of the mixing tank (1) is fixedly connected to evenly distributed fixed columns (22), and the end of the fixed column (22) away from the mixing tank (1) is fixedly connected to a partition cylinder (21), and the partition cylinder (21) is rotatably connected to the auger (23). A raw material chopping component is arranged on the outside of the mixing tank (1).
2. A mixing device for producing polystyrene particles according to claim 1, characterized in that: The raw material chopping assembly comprises a driving bevel gear (9), the driving bevel gear (9) is fixedly connected to the outer wall of the driving shaft (8), the driving bevel gear (9) is located above the mixing tank (1), the top of the mixing tank (1) is fixedly connected to a fixing frame (11), the interior of the fixing frame (11) is rotatably connected to a driven shaft (12), the driven shaft (12) is fixedly connected to one end thereof close to the driving shaft (8), and the driven bevel gear (10) is meshed with the driving bevel gear (9).
3. A mixing device for producing polystyrene particles according to claim 2, characterized in that: The other end of the driven shaft (12) is rotatably connected to a housing (13); the driven shaft (12) penetrates the housing (13) and extends into the interior of the housing (13); and the bottom of the housing (13) is fixedly connected to a support seat (3).
4. A mixing device for producing polystyrene particles according to claim 2, characterized in that: A screening drum (14) is fixedly connected to the outer wall of the driven shaft (12); the driven shaft (12) penetrates the screening drum (14) and extends into the interior of the screening drum (14); and the screening drum (14) is rotatably connected to the interior of the outer shell (13).
5. A mixing device for producing polystyrene particles according to claim 3, characterized in that: A feeding pipe (5) is fixedly connected to a side of the outer shell (13) away from the mixing tank (1), and the feeding pipe (5) penetrates the outer shell (13) and extends into the interior of the outer shell (13).
6. A mixing device for producing polystyrene particles according to claim 4, characterized in that: The inner wall of the screening cylinder (14) is fixedly connected with evenly distributed material guide plates (16), spiral blades (15) are arranged between the evenly distributed material guide plates (16), and the spiral blades (15) are fixedly connected to the outer wall of the driven shaft (12).
7. A mixing device for producing polystyrene particles according to claim 3, characterized in that: A connecting pipe (17) is fixedly connected to the bottom of the outer shell (13), one end of the connecting pipe (17) is fixedly connected to the mixing tank (1), and both ends of the connecting pipe (17) respectively penetrate the mixing tank (1) and the outer shell (13), and respectively extend into the interior of the mixing tank (1) and the outer shell (13).
8. A mixing device for producing polystyrene particles according to claim 1, characterized in that: The bottom of the mixing tank (1) is fixedly connected to evenly distributed support legs (2), and the bottom of the mixing tank (1) is fixedly connected to a discharge pipe (6), which passes through the mixing tank (1) and extends to the interior of the mixing tank (1).
Citation Information
Patent Citations
Material mixing device for polystyrene film production
CN213860114U