Coiling device for carpet packaging

By designing a coiling device for carpet packaging, including carpet processing components, coiling components and packaging auxiliary components, the problems of low efficiency and poor aesthetics of carpet packaging in the prior art are solved, and automated winding, cleaning and packaging are realized. Convenient and efficient packaging process.

CN222452790UActive Publication Date: 2025-02-11南宫市汇海皮草制品有限公司

Patent Information

Application Number
CN202421296715.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-02-11
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

The existing carpet packaging device needs to be removed after the winding is completed, which increases the cumbersome work and inefficient efficiency. At the same time, it is impossible to deal with dust and floating hair on the carpet in advance, affecting the beauty of the finished packaging product.

Method used

A coiling device including a carpet handling assembly, a coiling assembly and a packaging auxiliary assembly is designed. The carpet treatment assembly sweeps dust and blemishes from the surface of the carpet during rotation with a cleaning brush, and the hydraulic rod adjusts the distance of the cleaning brush to suit the carpet of different thicknesses. The winding assembly uses servo motors and hydraulic rods to realize automatic winding and rolling of the carpet, and combines packaging auxiliary components to open the packaging bag, making it easier for the carpet to be pushed into the packaging bag.

Benefits of technology

It improves the efficiency and convenience of the carpet packaging process, ensures that the carpet surface is clean and tidy, reduces the cumbersomeness of manual operation, and achieves a smoother and more efficient packaging process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222452790U_ABST
    Figure CN222452790U_ABST
Patent Text Reader

Abstract

The utility model discloses a coiling device for carpet packaging, which relates to the technical field of carpet packaging and comprises an operation box, a carpet feeding table and a control table are arranged on one side of the operation box, a carpet processing component is arranged at the top end of the carpet feeding table, and a carpet coiling component is arranged in the operation box. A carpet packaging auxiliary assembly is arranged on the inner side wall of the carpet winding assembly. According to the carpet winding device, the carpet can be wound under the driving action of the second servo motor and the third hydraulic rod through the arrangement of the carpet winding assembly, compared with manual winding, the production efficiency is greatly improved, meanwhile, the wound carpet can be pushed out through the carpet push plate, the subsequent packaging treatment process is facilitated, and the production cost is reduced. The rolling function and the taking-out function are combined, and the purpose that the carpet packaging process is smoother and more efficient is achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of carpet packaging, in particular to a rolling device for carpet packaging. Background Art

[0002] Carpets are floor coverings made of natural fibers such as cotton, linen, wool, silk, and grass yarn, or chemical synthetic fibers, which are knitted, piled, or woven by hand or mechanical processes. They are one of the home decorations, have sound insulation effects, and can also set off the atmosphere in the house. Before the carpets are produced and sold, they need to be packaged. Usually, the carpets are rolled up from one side to form a carpet roll and then put on the outside of the packaging bag for easy transportation later.

[0003] For example, Chinese patent CN220200847U discloses a carpet rolling and packaging device, including a base plate, a support column 1 is fixedly installed at one end of the top of the base plate, a motor 1 is installed on the surface of the support column 1, and a coupling is fixedly installed at the output end of the motor 1. The length of the winding roll required for rolling can be adjusted according to the length of the carpet. The device is suitable for carpets of various lengths, has high applicability and a wide range of applications. Compared with traditional manual rolling and packaging by workers, the device is more efficient, the carpet is rolled tightly, and it saves time and effort.

[0004] However, when the above device is rolled up, the threaded hose must be removed before the carpet can be removed, which increases the complexity of the rolling work and reduces the work efficiency. In addition, the dust and floating hair remaining on the carpet cannot be processed before rolling up, thereby affecting the aesthetics of the finished carpet packaging product.

[0005] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0006] In view of the problems in the related art, the utility model proposes a rolling device for carpet packaging to overcome the above technical problems existing in the existing related art.

[0007] To this end, the specific technical solutions adopted by the utility model are as follows:

[0008] A take-up device for carpet packaging comprises an operation box, a carpet feeding table and a control console are arranged on one side of the operation box, a carpet processing component is arranged on the top of the carpet feeding table, a carpet take-up component is arranged inside the operation box, and a carpet packaging auxiliary component is arranged on the inner side wall of the carpet take-up component.

[0009] Furthermore, in order to use the cleaning brush to sweep the dust and floating hair remaining on the surface of the carpet during the rotation process to avoid the dust and floating hair remaining on the carpet and affecting the cleanliness and aesthetics of the carpet, the distance between the two groups of cleaning brushes can be adjusted according to the thickness of the carpet under the action of hydraulic rod 1 and hydraulic rod 2, ensuring that the cleaning brush and the carpet maintain appropriate contact force, thereby improving the cleaning effect. The carpet processing component includes a hydraulic rod 1 installed on the top of the carpet feeding platform, two groups of installation cavities are opened on both sides of the carpet feeding platform, a sliding cavity is arranged inside the installation cavity, a sliding plate is arranged inside the installation cavity, and the hydraulic rod 1 is installed on the top of one of the groups of sliding plates, a rotating roller 1 is arranged between the two groups of sliding plates, a rotating roller 2 is arranged on one side of the rotating roller 1, and a servo motor 1 is arranged on one side of the rotating roller 1 and the rotating roller 2; an installation box is arranged on the outside of one group of servo motors 1, and a hydraulic rod 2 is arranged on the top of the installation box, and a slide groove is opened on one side of one group of servo motors 1.

[0010] Furthermore, in order to be able to roll up the carpet under the driving action of the servo motor 2 and the hydraulic rod 3, the production efficiency is greatly improved compared with manual rolling. At the same time, the rolled carpet can be pushed out by using the carpet push plate, which is convenient for the subsequent packaging and processing process, so that the rolling and taking-out functions are combined to achieve a smoother and more efficient carpet packaging process. The carpet winding assembly includes a hydraulic rod 3 installed inside the operating box, a carpet push plate is provided on the outside of the hydraulic rod 3, two groups of rotating rods are provided on the outside of the carpet push plate, the outer sides of the two groups of rotating rods are sleeved with a gear disc 1, and the gear disc 1 is provided on the outside of the hydraulic rod 3, and a gear disc 2 meshing with the gear disc 1 is provided on one side of the gear disc 1, and one side of the gear disc 2 is connected to the output shaft of the servo motor 2; two groups of limit rods are provided inside the gear disc 1, and the limit rods are connected to the inside of the operating box.

[0011] Furthermore, in order to utilize the two groups of arc-shaped plates to prop open the mouth of the carpet packaging bag and facilitate the subsequent pushing of the rolled-up carpet into the interior of the carpet packaging bag, the use in conjunction with the carpet winding assembly improves the convenience of carpet winding and packaging. The carpet packaging auxiliary assembly includes a servo motor three installed on the top of the inner wall of the operating box, the output shaft of the servo motor three is provided with a rotating wheel one, the outer side of the rotating wheel one is provided with a rotating wheel two through a belt, the bottom ends of the rotating wheel one and the rotating wheel two are connected to a threaded rod, and the threaded rod is installed between the two groups of vertical plates, and two groups of sliding blocks are provided on the outer sides of the two groups of threaded rods, and an arc-shaped plate is provided on one side of the sliding block.

[0012] The beneficial effects of the utility model are:

[0013] 1. The utility model has a simple structure and is easy to operate. By setting a carpet packaging auxiliary component, the mouth of the carpet packaging bag can be propped open under the action of two sets of arc plates, which is convenient for pushing the rolled carpet into the interior of the carpet packaging bag. At the same time, it is used in conjunction with the carpet winding component to improve the convenience of carpet winding and packaging.

[0014] 2. The utility model can use the cleaning brush to sweep the dust and floating hair remaining on the surface of the carpet during the rotation process by arranging the carpet processing component, so as to avoid the dust and floating hair remaining on the carpet and affecting the neatness and aesthetics of the carpet. At the same time, under the action of the hydraulic rod 1 and the hydraulic rod 2, the distance between the two groups of cleaning brushes can be adjusted according to the thickness of the carpet, ensuring that the appropriate contact force is maintained between the cleaning brush and the carpet, thereby improving the cleaning effect.

[0015] 3. The utility model provides a carpet winding assembly so that the carpet can be rolled up under the driving action of the servo motor 2 and the hydraulic rod 3. Compared with manual rolling, the production efficiency is greatly improved. At the same time, the rolled carpet can be pushed out by the carpet push plate, which is convenient for the subsequent packaging process. The rolling and taking-out functions are combined to achieve a smoother and more efficient carpet packaging process. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 It is a structural schematic diagram of a take-up device for carpet packaging according to an embodiment of the utility model;

[0018] Figure 2 is a cross-sectional view of a take-up device for carpet packaging according to an embodiment of the utility model;

[0019] Figure 3 yes Figure 2 A partial enlarged view of the middle A;

[0020] Figure 4 is a partial cross-sectional view of a take-up device for carpet packaging according to an embodiment of the utility model;

[0021] Figure 5 is a cross-sectional view from another angle of a take-up device for carpet packaging according to an embodiment of the utility model;

[0022] Figure 6 yes Figure 5 A partial enlarged view of point B in the middle.

[0023] In the figure:

[0024] 1. Operation box; 2. Carpet feeding platform; 3. Control console; 4. Carpet processing assembly; 401. Hydraulic rod 1; 402. Installation cavity; 403. Sliding cavity; 404. Sliding plate; 405. Rotating roller 1; 406. Rotating roller 2; 407. Servo motor 1; 408. Installation box; 409. Hydraulic rod 2; 410. Slide; 5. Carpet winding assembly; 501. Hydraulic rod 3; 502. Carpet pushing plate; 503. Rotating rod; 504. Toothed disc 1; 505. Toothed disc 2; 506. Servo motor 2; 507. Limiting rod; 6. Carpet packaging auxiliary assembly; 601. Servo motor 3; 602. Rotating wheel 1; 603. Belt; 604. Rotating wheel 2; 605. Threaded rod; 606. Vertical plate; 607. Sliding block; 608. Arc plate. DETAILED DESCRIPTION

[0025] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0026] According to an embodiment of the utility model, a rolling device for carpet packaging is provided.

[0027] The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods. Figure 1-Figure 6 As shown, the winding device for carpet packaging according to the embodiment of the utility model includes an operating box 1, a carpet feeding table 2 and a control console 3 are arranged on one side of the operating box 1, a carpet processing component 4 is arranged on the top of the carpet feeding table 2, a carpet winding component 5 is arranged inside the operating box 1, and a carpet packaging auxiliary component 6 is arranged on the inner side wall of the carpet winding component 5.

[0028] In one embodiment, for the carpet processing assembly 4, the carpet processing assembly 4 includes a hydraulic rod 401 installed on the top of the carpet feeding platform 2, two groups of installation cavities 402 are opened on both sides of the carpet feeding platform 2, and the interior of the installation cavity 402 is provided with a sliding cavity 403, and the interior of the installation cavity 402 is provided with a sliding plate 404, and the hydraulic rod 401 is installed on the top of one group of sliding plates 404, and a rotating roller 405 is provided between the two groups of sliding plates 404, and a rotating roller 406 is provided on one side of the rotating roller 405, and a servo motor 407 is provided on one side of the rotating roller 405 and the rotating roller 406, and in specific applications, the rotating roller 405 is provided with a servo motor 407. Cleaning brushes are provided on the outer sides of the rotary roller 405 and the rotating roller 2 406; an installation box 408 is provided on the outer side of one of the servo motors 1 407, and a hydraulic rod 2 409 is provided on the top of the installation box 408; a slide groove 410 is provided on one side of one of the servo motors 1 407, so that the cleaning brush can be used to sweep away the dust and floating hair remaining on the surface of the carpet during the rotation process to avoid the dust and floating hair remaining on the carpet and affecting the cleanliness and aesthetics of the carpet; at the same time, under the action of the hydraulic rod 1 401 and the hydraulic rod 2 409, the distance between the two groups of cleaning brushes can be adjusted according to the thickness of the carpet to ensure that the cleaning brush maintains appropriate contact force with the carpet, thereby improving the cleaning effect.

[0029] The working principle of the carpet processing component 4 is as follows: when the carpet enters between the rotating roller 1 405 and the rotating roller 2 406, the two sets of servo motors 1 407 are started through an external controller, and then the rotating roller 1 405 and the rotating roller 2 406 are driven to rotate under the driving action of the servo motor 1 407. During the rotation process, the cleaning brush on the outside is used to sweep away the dust and floating hair remaining on the surface of the carpet to avoid residue on the carpet and affecting the neatness and aesthetics of the carpet. During specific cleaning, the hydraulic rod 1 401 and the hydraulic rod 2 409 can be driven according to the thickness of the carpet to adjust the distance between the rotating roller 1 405 and the rotating roller 2 406 so that it can meet the cleaning requirements of carpets of different thicknesses.

[0030] In one embodiment, for the carpet winding assembly 5, the carpet winding assembly 5 includes a hydraulic rod 3 501 installed inside the operating box 1, a carpet push plate 502 is arranged on the outside of the hydraulic rod 3 501, two sets of rotating rods 503 are arranged on the outside of the carpet push plate 502, and a toothed disc 1 504 is sleeved on the outside of the two sets of rotating rods 503, and the toothed disc 1 504 is arranged on the outside of the hydraulic rod 3 501, and a toothed disc 2 505 meshing with the toothed disc 1 504 is arranged on one side of the toothed disc 1 504, and one side of the toothed disc 2 505 is connected to the servo motor. The output shaft of the machine 2 506 is connected; two sets of limit rods 507 are arranged inside the gear disc 1 504, and the limit rods 507 are connected to the inside of the operation box 1, so that the carpet can be rolled up under the driving action of the servo motor 2 506 and the hydraulic rod 3 501. Compared with manual rolling, the production efficiency is greatly improved. At the same time, the carpet pushing plate 502 can be used to push the rolled carpet out, which is convenient for the subsequent packaging processing process, so that the rolling and taking-out functions are combined to achieve a smoother and more efficient carpet packaging process.

[0031] The working principle of the carpet winding assembly 5 is as follows: the servo motor 2 506 is started through an external controller, and then the sprocket 2 505 is driven to rotate under the output of the servo motor 2 506, and the sprocket 1 504 meshing with it is driven to rotate along during the rotation, so that the two sets of rotating rods 503 inside the sprocket 1 504 rotate, and the carpet is rolled up during the rotation. After the rolling is completed, the hydraulic rod 3 501 is started to push the carpet push plate 502 to push out the rolled carpet.

[0032] In one embodiment, for the above-mentioned carpet packaging auxiliary component 6, the carpet packaging auxiliary component 6 includes a servo motor three 601 installed on the top of the inner wall of the operation box 1, the output shaft of the servo motor three 601 is provided with a rotating wheel 602, and the outer side of the rotating wheel 602 is provided with a rotating wheel 604 through a belt 603, and the bottom ends of the rotating wheel 602 and the rotating wheel 604 are connected with threaded rods 605. Specifically, when used, the thread directions of the two groups of threaded rods 605 are opposite, and the threaded rods 605 are installed between the two groups of vertical plates 606, and the outer sides of the two groups of threaded rods 605 are provided with two groups of sliding blocks 607, and one side of the sliding block 607 is provided with an arc plate 608, so that the two groups of arc plates 608 can be used to prop open the mouth of the carpet packaging bag, so as to facilitate the subsequent pushing of the rolled carpet into the interior of the carpet packaging bag cover, and the use of the carpet winding component 5 improves the convenience of carpet winding and packaging.

[0033] The working principle of the carpet packaging auxiliary component 6 is as follows: the servo motor three 601 is started through an external controller, and then the servo motor three 601 drives the rotating wheel one 602 and the rotating wheel two 604 to rotate, so that during the rotation, the two groups of sliding blocks 607 realize opposite movement under the action of the two groups of threaded rods 605. When performing the opposite movement, the staff puts the carpet packaging bag on the outside of the two groups of arc plates 608, and adjusts the opposite movement according to the diameter of the carpet packaging bag, and changes the distance between the two groups of sliding blocks 607, so that the carpet packaging bag can be opened to facilitate pushing the rolled carpet into the interior of the carpet packaging bag.

[0034] In order to facilitate understanding of the above technical solution of the present invention, the working principle or operation method of the present invention in the actual process is described in detail below.

[0035] In actual application, the staff will send the carpet to be rolled up and packaged into the carpet processing component 4, and use the carpet processing component 4 to clean the dust and floating hair remaining on the surface of the carpet to avoid residue on the carpet and affecting the cleanliness and aesthetics of the carpet. After cleaning, one end of the carpet will be placed on the outside of one group of rotating rods 503 in the carpet winding component 5, and the carpet will be rolled up by using the carpet winding component 5. After rolling up, the rolled-up carpet will be pushed out by using the hydraulic rod three 501 and the carpet pushing plate 502. Before pushing out, the staff will put the carpet packaging bag on the outside of the arc plate 608, and use the carpet packaging auxiliary component 6 to open the packaging bag. After opening, the pushed-out carpet will be put into the interior of the packaging bag to realize the packaging and rolling operation.

[0036] In summary, with the aid of the above technical solution of the utility model, the utility model has a simple structure and is easy to operate. By setting the carpet packaging auxiliary component 6, the mouth of the carpet packaging bag can be opened under the action of the two groups of arc plates 608, which is convenient for pushing the rolled carpet into the interior of the carpet packaging bag sleeve. The carpet rolling component 5 is used in conjunction with the carpet rolling component to improve the convenience of carpet rolling and packaging. The utility model can use a cleaning brush to sweep the dust and floating hair remaining on the surface of the carpet during the rotation process by setting the carpet processing component 4, so as to avoid the dust and floating hair remaining on the carpet and affecting the neatness and aesthetics of the carpet. At the same time, under the action of the hydraulic rod 1 401 and the hydraulic rod 2 409, the distance between the two groups of cleaning brushes can be adjusted according to the thickness of the carpet to ensure that the cleaning brush maintains an appropriate contact force with the carpet, thereby improving the cleaning effect. The utility model provides a carpet winding assembly 5 so that the carpet can be rolled up under the driving action of the servo motor 2 506 and the hydraulic rod 3 501, which greatly improves the production efficiency compared with manual rolling. At the same time, the carpet pushing plate 502 can be used to push out the rolled carpet, which is convenient for the subsequent packaging and processing process, so that the rolling and taking-out functions are combined to achieve a smoother and more efficient carpet packaging process.

[0037] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A take-up device for carpet packaging, comprising an operating box (1), one side of which is provided with a carpet feeding table (2) and a control table (3), characterized in that: A carpet processing assembly (4) is arranged at the top of the carpet feeding platform (2), a carpet winding assembly (5) is arranged inside the operating box (1), and a carpet packaging auxiliary assembly (6) is arranged on the inner side wall of the carpet winding assembly (5).

2. A take-up device for carpet packaging according to claim 1, characterized in that: The carpet processing assembly (4) comprises a hydraulic rod (401) mounted on the top of the carpet feeding platform (2); two groups of mounting cavities (402) are provided on both sides of the carpet feeding platform (2); a sliding cavity (403) is provided inside the mounting cavity (402); a sliding plate (404) is provided inside the mounting cavity (402); the hydraulic rod (401) is mounted on the top of one group of the sliding plates (404); a rotating roller (405) is provided between the two groups of the sliding plates (404); a rotating roller (406) is provided on one side of the rotating roller (405); and a servo motor (407) is provided on one side of the rotating roller (405) and one side of the rotating roller (406).

3. A take-up device for carpet packaging according to claim 2, characterized in that: An installation box (408) is arranged on the outside of one of the servo motors (407), and a hydraulic rod (409) is arranged on the top of the installation box (408). A slide groove (410) is opened on one side of one of the servo motors (407).

4. A take-up device for carpet packaging according to claim 1, characterized in that: The carpet winding assembly (5) comprises a hydraulic rod three (501) installed inside the operating box (1), a carpet push plate (502) is arranged on the outer side of the hydraulic rod three (501), two groups of rotating rods (503) are arranged on the outer side of the carpet push plate (502), a toothed disc one (504) is sleeved on the outer side of the two groups of rotating rods (503), and the toothed disc one (504) is arranged on the outer side of the hydraulic rod three (501), a toothed disc two (505) meshing with the toothed disc one (504) is arranged on one side of the toothed disc one (504), and one side of the toothed disc two (505) is connected to the output shaft of the servo motor two (506).

5. A take-up device for carpet packaging according to claim 4, characterized in that: Two groups of limiting rods (507) are arranged inside the first toothed disc (504), and the limiting rods (507) are connected to the inside of the operating box (1).

6. A take-up device for carpet packaging according to claim 1, characterized in that: The carpet packaging auxiliary component (6) comprises a servo motor three (601) installed at the top of the inner wall of the operation box (1); the output shaft of the servo motor three (601) is provided with a rotating wheel one (602); the outer side of the rotating wheel one (602) is provided with a rotating wheel two (604) via a belt (603); the bottom ends of the rotating wheel one (602) and the rotating wheel two (604) are both connected with a threaded rod (605); the threaded rod (605) is installed between two groups of vertical plates (606); two groups of sliding blocks (607) are provided on the outer sides of the two groups of threaded rods (605); and a curved plate (608) is provided on one side of the sliding block (607).

Citation Information

Patent Citations

  • Carpet rolling and packaging device

    CN220200847U

Cited By

  • Carpet rolling and discharging device

    CN120903312A