Spiral adjustment sludge dewatering machine
By setting up a flocculant chamber and a spiral conveyor rod in the sludge dehydrator, the flocculant is automatically added and adjusted, the material guide mechanism is used to avoid sludge adhesion, and the cleaning rate is improved in combination with the vibrating motor, which solves the manual operation of the existing sludge dehydrator The problem of insufficient and sludge adhesion has achieved efficient and automated sludge treatment.
Patent Information
- Application Number
- CN202420363541.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-27
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-02-27
Smart Images

Figure CN222454798U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a spiral-regulated sludge dewatering machine, belonging to the technical field of sludge dewatering machines. Background Art
[0002] In the prior art, for example, a utility model with publication number 202121349034.3 discloses a spiral sludge dewatering machine. In order to solve the problem that the inconvenience in controlling the amount of addition to the dewatering machine affects the dehydration quality, a measuring cylinder, a feed pipe and a valve are provided. A measuring cylinder is used to facilitate personnel to add dehydrating agent in a quantitative manner. When the required dosage is reached, the valve is used to control the opening and closing of the feed pipe for feeding, thereby greatly improving the dehydration quality.
[0003] Similar to the above application, there are still some shortcomings:
[0004] Manual work is still required in the process of adding the dehydrating agent, and the automatic quantitative addition of the dehydrating machine cannot be performed. In addition, during the discharge of the mud, the mud has a certain viscosity and is easy to adhere to the top of the guide plate, affecting the discharge of the mud. In addition, during the cleaning of the processing bin, water is only sprayed from the top through a water pipe, and the sludge falls slowly, affecting the hinge rate;
[0005] Therefore, a spiral-regulated sludge dewatering machine is designed to optimize the above problems. Utility Model Content
[0006] The main purpose of the utility model is to provide a spirally adjusted sludge dewatering machine, which provides a flocculant bin on the top of a mixing and stirring box, and rotatably installs a spiral conveying rod inside a discharge pipe at the bottom of the flocculant bin, and then drives the spiral conveying rod through an impeller inside the feed pipe in cooperation with a driving gear and a driven gear, so that in the process of sludge feeding, flocculant can be added automatically, and the flocculant addition rate is automatically adjusted according to the sludge feeding rate, without manual feeding control, with a high degree of automation and reduced labor. A material guiding mechanism consisting of a vertical plate, a guide plate, a top rod and a second spring is provided at the bottom of the sludge discharge port, so that when the sludge falls onto the guide plate, the swing of the guide plate can be controlled, effectively preventing the sludge from sticking to the guide plate and preventing blockage during sludge discharge. A support rod, a first spring and a vibration motor are provided at the bottom of the water storage tank, so that when the dewatering box is flushed and cleaned, the shaking of the dewatering box can be controlled to shake off the sludge, thereby improving the sludge cleaning rate.
[0007] The purpose of the utility model can be achieved by adopting the following technical solutions:
[0008] A spirally adjusted sludge dewatering machine comprises a base plate, a fixed frame is inclined on one side of the top of the base plate, a water storage tank is installed at the bottom of the fixed frame, a dewatering box is installed on the top of the fixed frame, a sludge discharge outlet is provided at the top of the dewatering box, a material guiding mechanism is provided at the bottom of the sludge discharge outlet, a mixing and stirring box is installed at the end of the top of the base plate away from the fixed frame, a feed pipe is provided on the outside of the mixing and stirring box, a flocculant bin is provided on the top of the mixing and stirring box, a discharge pipe connected to the inside of the feed pipe is vertically installed at the bottom of the flocculant bin, a spiral conveying rod is vertically rotatably installed inside the discharge pipe, an impeller is rotatably installed inside the feed pipe, a shaft rod is installed on the impeller, and the shaft rod extends to the outside of the feed pipe, a driving gear is installed on the top of the shaft rod, a driven gear is meshed with the outside of the driving gear, and the driven gear is connected to the top of the spiral conveying rod.
[0009] Preferably: a protective cover is provided on the outer side of the flocculant bin, and the driving gear and the driven gear are both located inside the protective cover.
[0010] Preferably: a transparent window is vertically opened on the outer side of the flocculant bin, and scale lines are arranged on the transparent window.
[0011] Preferably: first springs are installed at both ends of the bottom of the water tank, support rods are fixed between the bottom of the first spring and the bottom plate, and a vibration motor is installed at the bottom of the water tank.
[0012] Preferably: the material guiding mechanism includes a vertical plate, a guide plate, a push rod and a second spring. The vertical plate is vertically installed below the sludge discharge outlet. The guide plate is hingedly installed on the top of the vertical plate. A second spring is provided between the guide plate and the outer side of the vertical plate. A push rod is fixed to the bottom of the vertical plate close to the guide plate.
[0013] Preferably, the guide plate is U-shaped, and an anti-stick coating is provided on the inner side of the guide plate.
[0014] Preferably: a rubber block is provided at one end of the push rod close to the guide plate, and the push rod and the guide plate are perpendicular to each other.
[0015] The beneficial effects of the utility model are:
[0016] The utility model provides a spirally adjusted sludge dewatering machine, which arranges a flocculant bin on the top of a mixing and stirring box, and rotatably installs a spiral conveying rod inside a discharge pipe at the bottom of the flocculant bin, and then drives the spiral conveying rod through an impeller inside a feed pipe in cooperation with a driving gear and a driven gear, so that flocculants can be added automatically during the sludge feeding process, and the flocculant addition rate is automatically adjusted according to the sludge feeding rate, without manual feeding control, with a high degree of automation and reduced manual labor;
[0017] By arranging a guide mechanism consisting of a vertical plate, a guide plate, a push rod and a second spring at the bottom of the sludge discharge port, the swing of the guide plate can be controlled when the sludge falls onto the guide plate, effectively preventing the sludge from adhering to the guide plate and preventing blockage during sludge discharge;
[0018] By arranging a support rod, a first spring and a vibration motor at the bottom of the water storage tank, the shaking of the dehydration box can be controlled when the inside of the dehydration box is flushed and cleaned, and the sludge can be shaken off, thereby improving the sludge cleaning rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a front cross-sectional view of the utility model;
[0020] Figure 2 For the utility model Figure 1 A magnified view of the structure at center;
[0021] Figure 3 For the utility model Figure 1 A magnified view of the structure at B in the middle;
[0022] Figure 4 It is the front view of the utility model.
[0023] In the figure: 1, bottom plate; 2, fixed frame; 3, water storage tank; 4, dewatering tank; 5, sludge discharge port; 6, support rod; 7, first spring; 8, vibration motor; 9, mixing and stirring box; 10, feed pipe; 11, flocculant bin; 12, discharge pipe; 13, screw conveying rod; 14, impeller; 15, shaft; 16, driving gear; 17, driven gear; 18, vertical plate; 19, guide plate; 20, top rod; 21, second spring. DETAILED DESCRIPTION
[0024] In order to make the technical solution of the utility model more clear and specific to those skilled in the art, the utility model is further described in detail below in conjunction with embodiments and drawings, but the implementation methods of the utility model are not limited thereto.
[0025] like Figure 1-Figure 4As shown, this embodiment provides a spirally adjusted sludge dewatering machine, including a bottom plate 1, a fixed frame 2 is inclined on one side of the top of the bottom plate 1, a water storage tank 3 is installed at the bottom of the fixed frame 2, a dewatering tank 4 is installed on the top of the fixed frame 2, a sludge discharge port 5 is provided at the top of the dewatering tank 4, a material guide mechanism is provided at the bottom of the sludge discharge port 5, a mixing and stirring box 9 is installed at one end of the top of the bottom plate 1 away from the fixed frame 2, a feed pipe 10 is provided on the outside of the mixing and stirring box 9, and a flocculant is provided on the top of the mixing and stirring box 9. The flocculant bin 11 has a discharge pipe 12 vertically installed at the bottom thereof, which is communicated with the inside of the feed pipe 10; a screw conveying rod 13 is vertically and rotatably installed inside the discharge pipe 12; an impeller 14 is rotatably installed inside the feed pipe 10; a shaft 15 is installed on the impeller 14, and the shaft 15 extends to the outside of the feed pipe 10; a driving gear 16 is installed at the top of the shaft 15; a driven gear 17 is meshed with the outer side of the driving gear 16, and the driven gear 17 is connected to the top of the screw conveying rod 13.
[0026] The overall working principle: when in use, the sludge enters the mixing and stirring box 9 from the feed pipe 10, and during the entering process, the sludge will push the impeller 14 to rotate, and the impeller 14 controls the rotation of the driving gear 16 through the shaft 15, and the driving gear 16 controls the spiral conveying rod 13 on the driven gear 17 to rotate, and the flocculant is automatically injected into the sludge, and then the flocculant is mixed evenly by the stirring mechanism inside the mixing and stirring box 9, and then the sludge is injected into the dewatering box 4, the sludge is squeezed out, and discharged through the sludge discharge port 5, and the squeezed water is stored in the water storage tank 3.
[0027] In this embodiment, a protective cover is disposed on the outer side of the flocculant bin 11 , and the driving gear 16 and the driven gear 17 are both located inside the protective cover.
[0028] Local working principle: During the gear transmission process, the use of a protective cover can ensure smooth transmission of the gear.
[0029] In this embodiment, a transparent window is vertically opened on the outer side of the flocculant bin 11, and scale lines are arranged on the transparent window.
[0030] Local working principle: During the flocculant addition process, the amount of flocculant added can be observed through the transparent window.
[0031] In this embodiment, first springs 7 are installed at both ends of the bottom of the water tank 3 , support rods 6 are fixed between the bottom of the first spring 7 and the bottom plate 1 , and a vibration motor 8 is installed at the bottom of the water tank 3 .
[0032] Partial working principle: When spraying water to clean the inside of the dehydration box 4, start the vibration motor 8 to drive the dehydration box 4 on the top of the water storage tank 3 to shake, which can speed up the sludge falling and discharge, and improve the cleaning rate.
[0033] In this embodiment, the material guiding mechanism includes a vertical plate 18, a guide plate 19, a push rod 20 and a second spring 21. The vertical plate 18 is vertically installed below the sludge discharge outlet 5. The guide plate 19 is hingedly installed on the top of the vertical plate 18. A second spring 21 is provided between the guide plate 19 and the outer side of the vertical plate 18. A push rod 20 is fixed to the bottom of the vertical plate 18 close to the guide plate 19.
[0034] Partial working principle: When the sludge falls from the sludge discharge port 5, it falls onto the top of the guide plate 19. The increased gravity on the guide plate 19 will cause it to swing downward and hit the top rod 20. The guide plate 19 will shake to shake off the sludge to prevent it from sticking.
[0035] In this embodiment, the guide plate 19 is U-shaped, and an anti-stick coating is provided on the inner side of the guide plate 19 .
[0036] Partial working principle: The U-shaped guide plate 19 can prevent the sludge from being discharged outward and splashing.
[0037] In this embodiment, a rubber block is provided at one end of the push rod 20 close to the guide plate 19 , and the push rod 20 and the guide plate 19 are perpendicular to each other.
[0038] Partial working principle: The use of the rubber block at the end of the push rod 20 can reduce the noise generated during shaking, and the elastic characteristics of the rubber block are used to increase the shaking amplitude of the guide plate 19.
[0039] The above is only a further embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the scope disclosed by the present invention according to the technical solution and concept of the present invention, which fall within the protection scope of the present invention.
Claims
1. A spiral-adjustable sludge dewatering machine, characterized in that: The invention comprises a bottom plate (1), a fixing frame (2) is provided at an angle on one side of the top of the bottom plate (1), a water storage tank (3) is installed at the bottom of the fixing frame (2), a dewatering box (4) is installed at the top of the fixing frame (2), a sludge discharge port (5) is provided at the top of the dewatering box (4), a material guide mechanism is provided at the bottom of the sludge discharge port (5), a mixing and stirring box (9) is installed at one end of the top of the bottom plate (1) away from the fixing frame (2), a feeding pipe (10) is provided on the outside of the mixing and stirring box (9), a flocculant bin (11) is provided at the top of the mixing and stirring box (9), and the flocculant bin (11) is provided at the bottom of the mixing and stirring box (9). ) is vertically installed at the bottom of the feed pipe (10) and is communicated with the inside of the feed pipe (10); a screw conveying rod (13) is vertically rotatably installed inside the discharge pipe (12); an impeller (14) is rotatably installed inside the feed pipe (10); a shaft (15) is installed on the impeller (14), and the shaft (15) extends to the outside of the feed pipe (10); a driving gear (16) is installed at the top of the shaft (15); a driven gear (17) is meshed with the outer side of the driving gear (16), and the driven gear (17) is connected to the top of the screw conveying rod (13).
2. A spiral-adjustable sludge dewatering machine according to claim 1, characterized in that: A protective cover is provided on the outside of the flocculant bin (11), and the driving gear (16) and the driven gear (17) are both located inside the protective cover.
3. The spiral-adjustable sludge dewatering machine according to claim 1, characterized in that: A transparent window is vertically opened on the outer side of the flocculant bin (11), and scale lines are arranged on the transparent window.
4. The spiral-adjustable sludge dewatering machine according to claim 1, characterized in that: First springs (7) are installed at both ends of the bottom of the water tank (3), support rods (6) are fixed between the bottom of the first spring (7) and the bottom plate (1), and a vibration motor (8) is installed at the bottom of the water tank (3).
5. A spirally adjusted sludge dewatering machine according to claim 1 or 4, characterized in that: The material guiding mechanism comprises a vertical plate (18), a guide plate (19), a push rod (20) and a second spring (21). The vertical plate (18) is vertically installed below the sludge discharge port (5). The guide plate (19) is hingedly installed on the top of the vertical plate (18). The second spring (21) is arranged between the guide plate (19) and the outer side of the vertical plate (18). The push rod (20) is fixed to the bottom of the vertical plate (18) close to the guide plate (19).
6. A spiral-adjustable sludge dewatering machine according to claim 5, characterized in that: The guide plate (19) is in a U-shape, and an anti-stick coating is provided on the inner side of the guide plate (19).
7. The spiral-adjustable sludge dewatering machine according to claim 5, characterized in that: A rubber block is provided at one end of the push rod (20) close to the guide plate (19), and the push rod (20) and the guide plate (19) are perpendicular to each other.
Citation Information
Patent Citations
Spiral sludge dewatering machine
CN215327662U