Glass edge cooling system based on vortex tube

By introducing vortex tubes and wet rollers into the glass edge cooling system, the problem of poor effect of existing compressed air purging and cooling methods is solved, and more efficient glass edge cooling is achieved, reducing energy consumption and preventing the bottom of the plate from exploding. .

CN222454817UActive Publication Date: 2025-02-11QINGDAO FLOAT GLASS CO LTD
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Patent Information

Application Number
CN202421078092.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-02-11
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

During the glass production process, the existing compressed air purge and cooling method has poor effect, resulting in high energy consumption and it is difficult to prevent the bottom of the plate from bursting.

Method used

Using a glass edge cooling system based on vortex tubes, the heat transfer pipe is achieved by setting a vortex tube between the compressed air conveying pipe and the compressed air heat exchange pipe to realize the hot and cold air flow diversion, and heat exchange is used by wet rollers and compressed air heat exchange pipes to improve the Cooling effect on the edge of the glass.

Benefits of technology

It improves the cooling effect of the glass edge, prevents the bottom of the plate from bursting, reduces energy consumption, and realizes the secondary utilization of compressed air.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of glass production, and particularly discloses a glass edge cooling system based on a vortex tube. The method is used for solving the problem of poor effect of a current compressed air purging cooling mode. The glass edge cooling system comprises a water tank, a vortex tube, a compressed air conveying pipeline, a wet roller and a compressed air heat exchange pipeline, the vortex tube and the compressed air conveying pipeline are located outside the water tank, the wet roller and the compressed air heat exchange pipeline are located inside the water tank, the compressed air heat exchange pipeline is immersed in the water, the lower roller face of the wet roller is in contact with the water, and the upper roller face of the wet roller is in contact with the lower surface of the glass side edge. The wet roller is rotationally connected with the water tank through a rotating shaft, the compressed air conveying pipeline is connected with an inlet of the vortex tube, an outlet of the vortex tube is connected with an inlet of the compressed air heat exchange pipeline, and an outlet of the compressed air heat exchange pipeline is connected with an air nozzle used for cooling the lower surface of the side edge of downstream glass through a hose. The glass cooling effect is improved, and energy conservation and consumption reduction are achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of glass production, and in particular relates to a glass edge cooling system based on an eddy current tube. Background Art

[0002] When producing float glass, a mixture of sand, limestone, dolomite, alkali, feldspar, sodium sulfate and carbon powder needs to be heated to 1500°C in a kiln to form a molten state, which is then directed to a tin bath. The tin bath uses an edge drawing machine to adjust the size and thickness of the glass. Since external force is used to adjust the glass, roller marks of the edge drawing machine will be left on both sides of the upper surface of the glass. In the sheet collection section, they need to be cut and cleared with a longitudinal cutter, and the bottom of the plate is prone to cracking during the edge cleaning process.

[0003] The reason for the bottom cracking is the stress imbalance on both sides of the glass. To adjust the stress here, the lower surface of the glass edges needs to be cooled to a certain extent. The current commonly used cooling method is to use compressed air to purge, but this cooling method is less effective. In addition, since the kiln works 24 hours a day, it needs to be purged and cooled continuously, which leads to high energy consumption when using compressed air to purge and cool down. Utility Model Content

[0004] The utility model aims to provide a glass edge cooling system based on a vortex tube, which effectively solves the problem that the current cooling method using compressed air blowing has poor effect.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0006] A glass edge cooling system based on a vortex tube comprises a water tank, a vortex tube and a compressed air delivery pipeline located outside the water tank, and a wet roller and a compressed air heat exchange pipeline located inside the water tank. The water tank is filled with water, the compressed air heat exchange pipeline is immersed in the water, the lower roller surface of the wet roller is in contact with the water, and the upper roller surface of the wet roller is in contact with the lower surface of the side edge of the glass.

[0007] The wet roller is rotatably connected to the water tank via a rotating shaft, and the rotating direction of the wet roller is the same as the conveying direction of the glass.

[0008] The compressed air delivery pipeline is connected to the inlet of the vortex tube, the outlet of the vortex tube is connected to the inlet of the compressed air heat exchange pipeline, and the outlet of the compressed air heat exchange pipeline is connected to the air nozzle for cooling the lower surface of the downstream glass side edge through a hose.

[0009] Furthermore, the water tank is rectangular, and the upper part of the water tank is open.

[0010] Furthermore, the inlet and the outlet of the compressed air heat exchange pipeline are both arranged on the side wall of the water tank close to the edge of the glass conveying roller.

[0011] Furthermore, the compressed air heat exchange pipeline is spiral-shaped.

[0012] Furthermore, the water tank is supported by a bracket placed on the ground.

[0013] Furthermore, a left baffle and a right baffle arranged in parallel are fixed inside the water tank, and the left baffle and the right baffle are parallel to the left wall or the right wall of the water tank, and the two ends of the rotating shaft are respectively fixed on the left baffle and the right baffle.

[0014] Furthermore, the roller surface of the wet roller is made of rubber.

[0015] Compared with the prior art, the beneficial technical effects of the utility model are:

[0016] (1) The utility model realizes the diversion of cold and hot air flows in the compressed air by arranging a vortex tube between the compressed air delivery pipeline and the compressed air heat exchange pipeline, so that the cold air flow in the compressed air enters the compressed air heat exchange pipeline, thereby improving the heat exchange efficiency and improving the primary cooling effect of the wet roller on the glass.

[0017] (2) The utility model cools the glass once through a wet roller, and then cools the downstream glass twice through an air nozzle, which not only reuses the compressed air, but also improves the glass cooling effect, prevents the bottom of the board from cracking, and saves energy and reduces consumption. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a side structural schematic diagram of the utility model.

[0019] Explanation of the reference numerals: water tank - 1; vortex tube - 2; compressed air delivery pipeline - 3; wet roller - 4; compressed air heat exchange pipeline - 5; glass - 6; hose - 7; air nozzle - 8; glass delivery roller - 9. DETAILED DESCRIPTION

[0020] A glass edge cooling system based on vortex tubes, such as Figure 1As shown, it includes a rectangular water tank 1 with an upper opening, a vortex tube 2 and a compressed air delivery pipeline 3 located outside the water tank 1, and a wet roller 4 and a compressed air heat exchange pipeline 5 located inside the water tank 1. The water tank 1 is filled with water, the compressed air heat exchange pipeline 5 is immersed in water, and the wet roller 4 is arranged at the water surface, so that the lower roller surface of the wet roller 4 is in contact with the water, and the upper roller surface of the wet roller 4 is in contact with the lower surface of the side edge of the glass 6. The wet roller 4 rotates in contact with the lower surface of the glass 6 to cool the glass 6. In this embodiment, the roller surface of the wet roller 4 is made of rubber.

[0021] The wet roller 4 is rotatably connected to the water tank 1 via a rotating shaft, and the rotating direction of the wet roller 4 is the same as the conveying direction of the glass 6. In this embodiment, a left baffle plate and a right baffle plate arranged in parallel are fixed inside the water tank 1, and the left baffle plate and the right baffle plate are both parallel to the left wall or the right wall of the water tank 1, and the two ends of the rotating shaft are respectively fixed to the left baffle plate and the right baffle plate.

[0022] The compressed air delivery pipeline 3 is connected to the inlet of the vortex tube 2, and the outlet of the vortex tube 2 is connected to the inlet of the compressed air heat exchange pipeline 5. The cold and hot air flows in the compressed air are separated by the vortex tube 2, and the cold air flows enter the compressed air heat exchange pipeline 5. The outlet of the compressed air heat exchange pipeline 5 is connected to the air nozzle 8 for cooling the lower surface of the side edge of the downstream glass 6 through the hose 7. The air nozzle 8 is arranged downstream of the water tank 1, which is conducive to the secondary utilization of the compressed air, realizes the secondary cooling of the glass 6, improves the cooling effect of the glass 6, and prevents the bottom of the plate from cracking.

[0023] In this embodiment, the inlet of the compressed air heat exchange pipe 5 and the outlet of the compressed air heat exchange pipe 5 are both arranged on the side wall of the water tank 1 close to the edge of the glass conveying roller 9.

[0024] In order to improve the efficiency of heat exchange between the compressed air heat exchange pipe 5 and the water in the water tank 1, in this embodiment, the compressed air heat exchange pipe 5 is spiral.

[0025] In this embodiment, the water tank 1 is disposed below the glass 6 . The water tank 1 is supported by a bracket placed on the ground and is disposed between two adjacent glass conveying rollers 9 .

[0026] The specific working process of the utility model is as follows: one or more sets of the glass edge cooling system are provided on both sides of the glass 6, the low-temperature air in the compressed air heat exchange pipe 5 exchanges heat with the water in the water tank 1, the roller surface of the wet roller 4 contacts the cold water in the water tank 1 and then contacts the lower surface of the glass 6, cooling the glass 6 once, and realizing the heat exchange between the lower surface of the glass 6 and the water in the water tank 1. The compressed air after the primary heat exchange is purged to the lower surface of the downstream glass 6 through the downstream air nozzle 8, realizing the secondary cooling of the glass 6 and the secondary utilization of the compressed air, improving the cooling effect of the glass 6, preventing the bottom of the board from cracking, and saving energy and reducing consumption.

[0027] The parts not described in the present invention can be realized by adopting or drawing on the existing technology.

[0028] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by technicians in this technical field within the essential scope of the present invention should also fall within the protection scope of the present invention.

Claims

1. A glass edge cooling system based on a vortex tube, characterized in that: It comprises a water tank, a vortex tube and a compressed air delivery pipeline located outside the water tank, and a wet roller and a compressed air heat exchange pipeline located inside the water tank, wherein the water tank contains water, the compressed air heat exchange pipeline is immersed in the water, the lower roller surface of the wet roller contacts the water, and the upper roller surface of the wet roller contacts the lower surface of the side edge of the glass; The wet roller is rotatably connected to the water tank via a rotating shaft, and the rotation direction of the wet roller is the same as the conveying direction of the glass; The compressed air delivery pipeline is connected to the inlet of the vortex tube, the outlet of the vortex tube is connected to the inlet of the compressed air heat exchange pipeline, and the outlet of the compressed air heat exchange pipeline is connected to the air nozzle for cooling the lower surface of the downstream glass side edge through a hose.

2. The glass edge cooling system based on vortex tube according to claim 1, characterized in that: The water tank is rectangular, and the upper part of the water tank is open.

3. The glass edge cooling system based on vortex tube according to claim 2, characterized in that: The inlet and the outlet of the compressed air heat exchange pipeline are both arranged on the side wall of the water tank close to the edge of the glass conveying roller.

4. The glass edge cooling system based on vortex tube according to claim 3, characterized in that: The compressed air heat exchange pipeline is spiral-shaped.

5. The glass edge cooling system based on vortex tube according to claim 4, characterized in that: The water tank is supported by a bracket placed on the ground.

6. The glass edge cooling system based on vortex tube according to claim 5, characterized in that: A left baffle and a right baffle are fixed in parallel inside the water tank. Both the left baffle and the right baffle are parallel to the left wall or the right wall of the water tank. Both ends of the rotating shaft are fixed on the left baffle and the right baffle respectively.

7. The glass edge cooling system based on vortex tube according to claim 6, characterized in that: The roller surface of the wet roller is made of rubber.