Jig for rapidly machining steel wire rope

Abstract

The utility model discloses a jig for rapidly machining a steel wire rope, and relates to the technical field of steel wire rope production. The device comprises a bottom plate and a rotating disc, the rotating disc is located above the bottom plate, first wire holes distributed in an annular array mode are formed in the rotating disc, second wire holes are formed in the rotating disc, and an oil scraping mechanism is installed on the side, close to the rotating disc, of the bottom plate. According to the steel wire rope twisting device, the rotating rod, the outer gear ring, the gear, the rotating disc and other structures are arranged to be matched with one another, so that steel wire ropes can be evenly twisted, the twisting effect of the steel wire ropes is good, the situation that the quality of the produced steel wire ropes is poor due to the poor twisting effect of the steel wire ropes is avoided, and the purpose of improving the twisting effect of the steel wire ropes is achieved; through mutual cooperation of the springs, the arc-shaped clamping blocks, the limiting rods and other mechanisms, lubricating oil on the outer side of the steel wire rope can be cleaned and collected, follow-up continuous use is facilitated, and therefore the purpose of conveniently recycling the scraped lubricating oil is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of steel wire rope production, in particular to a fixture for quickly processing steel wire ropes. Background Art

[0002] A fixture is a tool or device used to fix, support and position a workpiece for processing, testing or assembly. A fixture is usually designed and manufactured for a specific workpiece to ensure the accuracy, stability and consistency of the workpiece during the production process. The design and manufacture of the fixture needs to take into account the shape, size, processing technology and precision requirements of the workpiece. In wire rope processing, the steel wire needs to be twisted evenly. The existing device makes the wire twisting effect poor, and generally lubricating oil needs to be applied to the outside of the processed wire rope. The existing device generally scrapes it directly with a scraper and then processes it. This operation is relatively troublesome. In response to the above problems, the inventor proposes a fast processing wire rope fixture to solve the above problems. Utility Model Content

[0003] In order to solve the problem of low processing efficiency and inconvenience in scraping and processing the lubricating oil on the outer side of the wire rope; the purpose of the utility model is to provide a fixture for quickly processing wire ropes.

[0004] In order to solve the above technical problems, the utility model adopts the following technical solutions: a fast processing wire rope jig, comprising a base plate and a rotating disk, the rotating disk is located above the base plate, a No. 1 line hole distributed in a ring array is opened in the rotating disk, a No. 2 line hole is opened in the rotating disk, an oil scraper mechanism is installed on the side of the base plate close to the rotating disk, a mounting plate distributed in a rectangular array is fixedly provided on the side of the base plate close to the rotating disk, a roller is rotatably provided on the inner side of the mounting plate, the rotating disk is movably clamped on the inner sides of four rollers, an outer fixed sleeve of the rotating disk is provided with an outer gear ring, a rotating rod is rotatably provided in one of the mounting plates, a gear is provided on the outer fixed sleeve of the rotating rod, and the outer gear ring is meshed with the gear.

[0005] Preferably, the oil scraping mechanism includes a No. 2 support frame, and there are two No. 2 support frames. Limit rods are movably inserted in the two No. 2 support frames, and arc-shaped clamping blocks are fixedly connected to the ends of the two limit rods. A spring is movably sleeved on the outer side of the limit rod, and the spring is located between the arc-shaped clamping block and the No. 2 support frame.

[0006] Preferably, a collecting box is fixedly installed on the top surface of the bottom plate, and the two No. 2 support frames are fixedly connected to the collecting box. A winding rack is fixedly installed in the collecting box, and an L-shaped plate is fixedly installed on the top of the winding rack. A nozzle is installed in the L-shaped plate. A diaphragm pump is installed on the outside of the collecting box, and the input end of the diaphragm pump is inserted through the collecting box, and an oil pipe is installed at the output end of the diaphragm pump, and the end of the oil pipe away from the diaphragm pump is connected to the nozzle.

[0007] Preferably, a rubber sheet is fixed on the opposite sides of the two arc-shaped clamping blocks, a symmetrically distributed support frame No. 1 is fixed on the top of the base plate, a limiting ring is fixedly connected to the opposite side of the support frame No. 1, a motor is installed on the outer side of one of the mounting plates, and the end of the motor output shaft is inserted through the mounting plate and fixedly connected to the rotating rod.

[0008] Compared with the prior art, the beneficial effects of the utility model are:

[0009] 1. In the utility model, by arranging the rotating rod, the outer gear ring, the gear and the rotating disk and other structures to cooperate with each other, the wire rope can be twisted evenly, thereby achieving a better twisting effect of the wire rope, avoiding the poor quality of the produced wire rope due to the poor twisting effect of the wire rope, thereby achieving the purpose of improving the twisting effect of the wire rope;

[0010] 2. In the utility model, by arranging springs, arc-shaped clamping blocks, limit rods and other mechanisms to cooperate with each other, the lubricating oil on the outside of the wire rope can be cleaned and collected, which is convenient for subsequent use, thereby achieving the purpose of facilitating the recycling of the scraped lubricating oil. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0013] Figure 2 For this utility model Figure 1 The enlarged structural diagram at A in the middle;

[0014] Figure 3 For this utility model Figure 1 The enlarged structural diagram at B in the middle;

[0015] Figure 4 It is a side schematic diagram of the structure of the utility model.

[0016] In the figure: 1. bottom plate; 11. No. 1 support frame; 12. limit ring; 13. collection box; 14. winding frame; 15. L-shaped plate; 16. nozzle; 17. diaphragm pump; 18. oil pipeline; 2. rotating disk; 21. No. 1 line hole; 22. No. 2 line hole; 23. mounting plate; 24. roller; 25. outer gear ring; 26. rotating rod; 27. gear; 28. motor; 3. oil scraping mechanism; 31. No. 2 support frame; 32. limit rod; 33. spring; 34. arc clamp block; 35. rubber sheet. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] like Figure 1-4 As shown, the utility model provides a fast processing wire rope fixture, including a bottom plate 1 and a rotating disk 2, the rotating disk 2 is located above the bottom plate 1, a first line hole 21 distributed in a ring array is opened in the rotating disk 2, which is used to insert the steel wire, and a second line hole 22 is opened in the rotating disk 2, which is used to insert the main steel wire, and an oil scraping mechanism 3 is installed on the side of the bottom plate 1 close to the rotating disk 2, and the oil scraping mechanism 3 is used to scrape off excess lubricating oil on the steel wire rope, and a mounting plate 23 distributed in a rectangular array is fixed on the side of the bottom plate 1 close to the rotating disk 2, which is used to Fixing and installation, a roller 24 is rotatably provided on the inner side of the mounting plate 23, and the four rollers 24 are used to limit the rotating disk 2. The rotating disk 2 is movably clamped on the inner side of the four rollers 24, and an outer gear ring 25 is provided on the fixed sleeve on the outer side of the rotating disk 2. The rotation of the outer gear ring 25 drives the rotating disk 2 to rotate. A rotating rod 26 is rotatably provided on one of the mounting plates 23, and the rotation of the rotating rod 26 drives the gear 27 to rotate. A gear 27 is provided on the fixed sleeve on the outer side of the rotating rod 26, and the rotation of the gear 27 drives the outer gear ring 25 to rotate, and the outer gear ring 25 and the gear 27 are meshed with each other.

[0019] The oil scraping mechanism 3 includes a No. 2 support frame 31, and there are two No. 2 support frames 31. Limit rods 32 are movably inserted in the two No. 2 support frames 31. The ends of the two limit rods 32 are fixedly connected with arc-shaped clamping blocks 34. A spring 33 is movably sleeved on the outer side of the limit rod 32, and the spring 33 is located between the arc-shaped clamping block 34 and the No. 2 support frame 31.

[0020] By adopting the above technical solution, the lubricating oil on the outer side of the wire rope can be scraped off and recycled.

[0021] A collecting box 13 is fixedly installed on the top surface of the bottom plate 1 , and the two No. 2 supporting frames 31 are both fixedly connected to the collecting box 13 . A winding frame 14 is fixedly installed in the collecting box 13 .

[0022] By adopting the above technical solution, the collecting box 13 can store the lubricating oil, and the winding frame 14 can twist the steel wire.

[0023] An L-shaped plate 15 is fixedly mounted on the top of the winding frame 14 , and a nozzle 16 is mounted inside the L-shaped plate 15 .

[0024] By adopting the above technical solution, the nozzle 16 is fixedly installed.

[0025] A diaphragm pump 17 is installed outside the collecting box 13 . The input end of the diaphragm pump 17 is inserted into the collecting box 13 . An oil delivery pipe 18 is installed at the output end of the diaphragm pump 17 . The end of the oil delivery pipe 18 away from the diaphragm pump 17 is connected to the nozzle 16 .

[0026] By adopting the above technical solution, the diaphragm pump 17 can output the lubricating oil.

[0027] Rubber sheets 35 are fixedly disposed on opposite sides of the two arc-shaped clamping blocks 34 .

[0028] By adopting the above technical solution, the rubber sheet 35 can scrape off the lubricating oil on the outside of the steel wire rope.

[0029] A symmetrically distributed No. 1 support frame 11 is fixedly disposed on the top of the bottom plate 1 , and a limiting ring 12 is fixedly connected to the opposite side of the No. 1 support frame 11 .

[0030] By adopting the above technical solution, the limiting ring 12 can concentrate and guide the steel wire.

[0031] A motor 28 is installed on the outer side of one of the mounting plates 23 . The end of the output shaft of the motor 28 is inserted through the mounting plate 23 and fixedly connected to the rotating rod 26 .

[0032] By adopting the above technical solution, the output shaft end of the motor 28 rotates the rotating rod 26 to provide power output.

[0033] Working principle: First, insert the steel wire into several No. 1 wire holes 21 and No. 2 wire holes 22 at a time, then insert it into the limit ring 12, the winding frame 14 and the two arc-shaped clamping blocks 34, and finally connect it with the winding mechanism. Then, the motor 28 can be started, so that the end of the output shaft of the motor 28 rotates to drive the rotating rod 26 to rotate, and the rotating rod 26 rotates to drive the gear 27 to rotate, and the gear 27 rotates to drive the mutually meshing outer gear ring 25 to rotate, and the outer gear ring 25 rotates the rotating disk 2. At the same time, the wire unwinding mechanism rotates synchronously with the rotating disk 2, so that the steel wire passes through the limit ring. 12 and the winding frame 14 are twisted into a steel wire rope to avoid the problem of uneven twisting of the steel wires, so that the steel wires are twisted evenly, thereby achieving the purpose of improving the quality of the steel wire rope. When the steel wire rope is output from the winding frame 14, the diaphragm pump 17 is started, so that the diaphragm pump 17 starts to work, so that the diaphragm pump 17 sprays the lubricating oil in the collection box 13 on the steel wire rope through the oil pipe 18 and the nozzle 16. Then, when the steel wire rope coated with lubricating oil passes through the arc clamp block 34 and the rubber sheet 35, the lubricating oil on the outside of the steel wire rope is scraped off into the collection box 13, and it can be recycled next time.

[0034] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A wire rope fast processing jig, comprising a base plate (1) and a rotating disk (2), characterized in that: The rotating disk (2) is located above the bottom plate (1), a first line hole (21) distributed in a ring array is provided in the rotating disk (2), a second line hole (22) is provided in the rotating disk (2), and an oil scraping mechanism (3) is installed on a side of the bottom plate (1) close to the rotating disk (2); A mounting plate (23) arranged in a rectangular array is fixedly provided on one side of the bottom plate (1) close to the rotating disk (2); rollers (24) are rotatably provided inside the mounting plate (23); the rotating disk (2) is movably clamped inside four rollers (24); an outer fixed sleeve of the rotating disk (2) is provided with an external toothed ring (25); a rotating rod (26) is rotatably provided inside one of the mounting plates (23); a gear (27) is fixedly provided outside the rotating rod (26); and the external toothed ring (25) and the gear (27) are meshed with each other.

2. A fast wire rope processing jig as claimed in claim 1, characterized in that: The oil scraping mechanism (3) comprises a second support frame (31), there are two second support frames (31), both of the two second support frames (31) are movably inserted with a limit rod (32), the ends of the two limit rods (32) are fixedly connected with an arc-shaped clamping block (34), the outer side of the limit rod (32) is movably sleeved with a spring (33), and the spring (33) is located between the arc-shaped clamping block (34) and the second support frame (31).

3. A fast wire rope processing jig as claimed in claim 2, characterized in that: A collection box (13) is fixedly mounted on the top surface of the bottom plate (1), the two second support frames (31) are both fixedly connected to the collection box (13), and a winding frame (14) is fixedly mounted inside the collection box (13).

4. A fast wire rope processing jig as claimed in claim 3, characterized in that: An L-shaped plate (15) is fixedly mounted on the top of the winding frame (14), and a nozzle (16) is mounted inside the L-shaped plate (15).

5. A fast wire rope processing jig as claimed in claim 4, characterized in that: A diaphragm pump (17) is installed outside the collecting box (13); an input end of the diaphragm pump (17) is inserted through the collecting box (13); an oil delivery pipe (18) is installed at an output end of the diaphragm pump (17); an end of the oil delivery pipe (18) away from the diaphragm pump (17) is connected to the nozzle (16).

6. A fast wire rope processing jig as claimed in claim 2, characterized in that: A rubber sheet (35) is fixedly provided on opposite sides of the two arc-shaped clamping blocks (34).

7. A fast wire rope processing jig as claimed in claim 1, characterized in that: A symmetrically distributed No. 1 support frame (11) is fixedly provided on the top of the bottom plate (1), and a limiting ring (12) is fixedly connected to an opposite side of the No. 1 support frame (11).

8. The fast processing wire rope jig according to claim 1, characterized in that: A motor (28) is installed on the outside of one of the mounting plates (23), and the end of the output shaft of the motor (28) is inserted through the mounting plate (23) and fixedly connected to the rotating rod (26).

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