Dotting mechanism applied to textiles
By designing an automated textile patching mechanism, the coordinated movement of mechanical components can be used to achieve automatic patching, and combined with the camera device to automatically identify the textile color, the problems of low efficiency and low accuracy of traditional manual patching are solved, and more efficient and accurate are achieved textile testing.
Patent Information
- Application Number
- CN202420920599.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-04-29
AI Technical Summary
In traditional textile shrinkage tests, manual labor efficiency and low accuracy are difficult to meet the requirements of different test standards.
A docking mechanism including a base, an X-axis moving device, a Y-axis moving device and a docking device is designed to realize automated docking of textiles through the coordinated movement of mechanical components. The dotting mechanism can also be combined with the camera device to automatically identify the textile color and select an appropriate pen to dot.
It achieves faster dot speed and higher accuracy, and can automatically adjust the dot pen according to the color of the textile, significantly improving the testing efficiency and accuracy.
Smart Images
Figure CN222461137U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile testing, in particular to a dotting mechanism applied to textiles. Background Art
[0002] The shrinkage test of textiles requires that dots be placed on the fabric before washing according to the requirements of the test standards. Different test standards require different dotting locations, quantities, and distances. There are also weft skew and twist tests, which also require that dots be placed on the fabric before washing according to the test standards. After the fabric has been washed once or multiple times, it is dried or air-dried, and then the appearance and dimensional changes after washing are measured.
[0003] The traditional method uses manual marking, which has low marking efficiency and low accuracy.
[0004] Therefore, improvements need to be made. Utility Model Content
[0005] The technical problem solved by the utility model is to provide a dotting mechanism applied to textiles in view of the defects existing in the above-mentioned prior art. Its main purpose is to design a dotting mechanism, which can be used to dot textiles instead of manual methods, so as to solve the problems raised in the above-mentioned background technology.
[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is as follows: a dotting mechanism applied to textiles, comprising: a base, the base is used to place textiles and for installing mechanical components; an X-axis moving device, the X-axis moving device is arranged on the base, the X-axis moving device is used to drive the Y-axis moving device to reciprocate in the X-axis direction; a Y-axis moving device, the Y-axis moving device is installed on the X-axis moving device, the Y-axis moving device is used to drive the dotting device to reciprocate in the Y-axis direction; a dotting device, there are more than one dotting devices, and the dotting device is installed on the Y-axis moving device; wherein the dotting device comprises a Z-axis moving device and a dotting component arranged on the Z-axis moving device, the Z-axis moving device drives the dotting component to reciprocate in the Z-axis direction, and the dotting component performs dotting on the textile; a control system, the control system is used to output and receive control signals.
[0007] Furthermore, the dotting device includes a rotating device, which is connected to the dotting assembly, and the rotating device drives the dotting assembly to perform rotational dotting.
[0008] Furthermore, the rotating device is a stepping motor, and the output end of the stepping motor is connected to the dotting assembly.
[0009] Furthermore, the dotting device includes a cloth pressing device for pressing the textile, and the cloth pressing device is arranged on the Z-axis moving device. The cloth pressing device drives the textile to be elastically pressed via the Z-axis moving device.
[0010] Furthermore, the cloth pressing device comprises an elastic member and a pressing plate connected to the elastic member, and a lower edge position of the pressing plate is lower than a lower edge position of the dotting assembly.
[0011] Furthermore, the Z-axis moving device includes a Z-axis substrate arranged on the Y-axis moving device, a driving component installed on the Z-axis substrate, a Z-axis guide rail arranged on the substrate, and a mounting plate cooperating with the Z-axis guide rail; wherein the driving component drives the mounting plate to move in the Z-axis direction on the Z-axis guide rail.
[0012] Furthermore, the dotting assembly includes a clamping member and a pen holder, and the pen holder is fixed to the clamping member.
[0013] Furthermore, the Y-axis moving device includes a Y-axis substrate, a Y-axis motor arranged on the Y-axis substrate, a Y-axis transmission belt mounted on the Y-axis motor, and a Y-axis guide rail arranged on the Y-axis substrate, the dotting device is installed in cooperation with the Y-axis guide rail, the dotting device is connected to the Y-axis transmission belt, and the rotation of the Y-axis transmission belt drives the dotting device to move on the Y-axis guide rail.
[0014] Further, the X-axis moving device includes an X-axis substrate arranged on both sides of the base, an X-axis motor arranged on the X-axis substrate, an X-axis transmission shaft driven by the X-axis motor, an X-axis transmission belt sleeved on the X-axis transmission shaft, and an X-axis guide rail arranged on the X-axis substrate, the Y-axis moving device is placed on the X-axis guide rail, the Y-axis moving device is connected to the X-axis transmission belt, and the rotation of the X-axis transmission belt drives the Y-axis moving device to move on the X-axis guide rail.
[0015] Furthermore, the dotting device includes a camera device for identifying the color of the textile.
[0016] Compared with the prior art, the beneficial effects of the utility model are: by adopting a dotting mechanism to replace the manual dotting method, the dotting device is driven by the X-axis moving device, the Y-axis moving device and the Z-axis moving device to move to the designated position for dotting, which has faster dotting speed and more accurate dotting. At the same time, it can be used in combination with a camera device to identify the color of textile fabrics and select a pen with color contrast for dotting, which has a better prospect of use. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model.
[0018] Figure 2 It is a schematic diagram of the structure of the utility model.
[0019] Figure 3 It is a schematic diagram of the structure of the dotting device.
[0020] Figure 4 It is a schematic diagram of the structure of the dotting device.
[0021] Figure 5 It is a partial structural diagram of the dotting device.
[0022] Figure 6 It is a schematic diagram of the structure of the X-axis moving device and the Y-axis moving device.
[0023] Figure 7 It is a schematic diagram of the structure of the X-axis moving device and the Y-axis moving device.
[0024] : 1. base; 2. X-axis moving device; 3. Y-axis moving device; 4. dotting device; 5. Z-axis moving device; 6. dotting assembly; 7. rotating device; 8. cloth pressing device; 9. elastic member; 10. pressing plate; 11. Z-axis substrate; 12. driving member; 13. Z-axis guide rail; 14. mounting plate; 15. clamping member; 16. pen holder; 17. Y-axis substrate; 18. Y-axis motor; 19. Y-axis transmission belt; 20. Y-axis guide rail; 21. X-axis substrate; 22. X-axis motor; 23. X-axis transmission shaft; 24. X-axis transmission belt; 25. X-axis guide rail. DETAILED DESCRIPTION
[0025] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0026] The embodiments described with reference to the accompanying drawings are exemplary and are intended to be used to explain the present application, and cannot be understood as limiting the present application. In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present application, the meanings of "several" and "multiple" are two or more, unless otherwise clearly and specifically defined. In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a communication between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances. In this application, unless otherwise clearly specified and limited, the first feature "above" or "below" the second feature can include the first and second features directly contacting, or it can include the first and second features not directly contacting but contacting through another feature between them. Moreover, the first feature "above", "above" and "above" the second feature include the first feature being directly above and obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature "below", "below" and "below" the second feature include the first feature being directly above and obliquely above the second feature, or simply means that the first feature is lower in level than the second feature.
[0027] like Figure 1-7As shown, a dotting mechanism applied to textiles comprises: a base, the base is used for placing textiles and for installing mechanical parts; an X-axis moving device, the X-axis moving device is arranged on the base, the X-axis moving device is used to drive the Y-axis moving device to move back and forth in the X-axis direction; a Y-axis moving device, the Y-axis moving device is installed on the X-axis moving device, the Y-axis moving device is used to drive the dotting device to move back and forth in the Y-axis direction; a dotting device, there are more than one dotting devices, and the dotting devices are installed on the Y-axis moving device; wherein the dotting device comprises a Z-axis moving device and a dotting assembly arranged on the Z-axis moving device, the Z-axis moving device drives the dotting assembly to move back and forth in the Z-axis direction, and the dotting assembly performs dotting on the textile; a control system, the control system is used to output and receive control signals.
[0028] During use, the dotting device is installed with an oil-based marking pen. The dotting device can be selected in appropriate quantity according to actual conditions. In this embodiment, the dotting device preferably adopts three groups. One group of dotting devices is installed with two oil-based pens. The two oil-based pens can be of the same or different colors. The three groups of dotting devices are linearly installed on the Y-axis moving device, wherein the dotting device in the middle is fixed, and the dotting devices on both sides are movable and can be moved on the Y-axis moving device. At the same time, the movement amount of the dotting devices on both sides is the same. The control system can adopt the form of a host computer. By pre-inputting the dotting parameters, the dotting device adjusts the appropriate spacing under the movement of the Y-axis moving device, and the X-axis moving device moves to the specified position. Under the action of the Z-axis moving device, the dotting device is driven to move in the Z-axis direction to dot the textile, thereby completing the entire dotting operation, which has the advantages of fast dotting speed and accurate dotting.
[0029] refer to Figure 4 As shown, the dotting device includes a rotating device, which is connected to the dotting assembly, and the rotating device drives the dotting assembly to perform rotational dotting.
[0030] In order to further improve the adhesion of oily ink on textiles, the dotting device also includes a rotating device, which can be implemented by a stepping motor or a rotating cylinder or other similar devices. When the dotting component contacts the textile under the drive of the Z-axis moving device, the dotting component rotates under the drive of the rotating device to ensure that the oily ink can penetrate into the sample. In this way, the marking points are not easily washed off after multiple washings.
[0031] refer to Figure 5 As shown, the dotting device includes a cloth pressing device for pressing the textile, and the cloth pressing device is arranged on the Z-axis moving device. The cloth pressing device drives the textile to be elastically pressed via the Z-axis moving device.
[0032] In order to avoid the movement of the textile during the dotting operation, a cloth pressing device is set on the dotting device. Under the action of the Z-axis moving device, the cloth pressing device presses and fixes the textile, and then the dotting component performs the dotting operation.
[0033] Specifically, the cloth pressing device includes an elastic member and a pressing plate connected to the elastic member, and the lower edge of the pressing plate is lower than the lower edge of the dotting assembly. The elastic member can be in the form of a spring, and when driven, the Z-axis moving device drives the pressing plate to press the textile, so that the spring is compressed and deformed, thereby facilitating the dotting assembly to move downward to dotting.
[0034] refer to Figure 4-5 As shown, the Z-axis moving device includes a Z-axis substrate arranged on the Y-axis moving device, a driving member installed on the Z-axis substrate, a Z-axis guide rail arranged on the substrate, and a mounting plate cooperating with the Z-axis guide rail; wherein, the driving member drives the mounting plate to move on the Z-axis guide rail in the Z-axis direction.
[0035] The above provides an implementable Z-axis moving device structure, in which the driving member can be driven by a driving component such as a cylinder or an oil cylinder, and the driving end of the driving member is connected to the mounting plate. When in use, the driving member drives the mounting plate to move on the Z-axis guide rail, thereby realizing movement in the Z-axis direction.
[0036] Specifically, the dotting assembly includes a clamp and a pen holder, wherein the pen holder is fixed to the clamp, wherein the clamp has a receiving cavity, and the pen holder is an oil-based pen, and the pen holder is placed in the receiving cavity of the clamp and is locked and fixed with screws.
[0037] Reference Figure 6 As shown, the Y-axis moving device includes a Y-axis substrate, a Y-axis motor arranged on the Y-axis substrate, a Y-axis transmission belt mounted on the Y-axis motor, and a Y-axis guide rail arranged on the Y-axis substrate, the dotting device is installed in cooperation with the Y-axis guide rail, the dotting device is connected to the Y-axis transmission belt, and the rotation of the Y-axis transmission belt drives the dotting device to move on the Y-axis guide rail.
[0038] The Y-axis moving device is used to adjust the position of the dotting device. Taking three groups of dotting devices as an example, the dotting device in the middle is fixed on the Y-axis substrate, and the dotting devices on both sides are connected to the Y-axis guide rail through sliders. Furthermore, the dotting devices on both sides are respectively connected to the Y-axis transmission belt. When the Y-axis motor is driven, the Y-axis transmission belt rotates, and then, the dotting devices on both sides are synchronously controlled to move closer or apart.
[0039] refer to Figure 7As shown, the X-axis moving device includes an X-axis substrate arranged on both sides of the base, an X-axis motor arranged on the X-axis substrate, an X-axis transmission shaft driven by the X-axis motor, an X-axis transmission belt sleeved on the X-axis transmission shaft and an X-axis guide rail arranged on the X-axis substrate, the Y-axis moving device is placed on the X-axis guide rail, the Y-axis moving device is connected to the X-axis transmission belt, and the rotation of the X-axis transmission belt drives the Y-axis moving device to move on the X-axis guide rail.
[0040] The X-axis moving device is used to drive the dot-marking device to move in the X-axis direction, and its driving process is: the X-axis motor is driven by the transmission belt and the X-axis transmission shaft, and then the X-axis transmission shaft rotates, and the X-axis transmission belt on it rotates. Since the Y-axis moving device is connected and fixed to the X-axis transmission belt, the Y-axis moving device is driven to move on the X-axis guide rail.
[0041] Furthermore, the dotting device includes a camera for identifying the color of the textile. The camera can be a CCD camera, which automatically selects a pen with a larger color contrast to perform the dotting operation by identifying the color of the textile surface.
[0042] The above does not limit the technical scope of the present invention. Any modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A dotting mechanism applied to textiles, characterized in that: include: A base for placing textiles and for mounting mechanical parts; An X-axis moving device, the X-axis moving device is arranged on the base, and the X-axis moving device is used to drive the Y-axis moving device to move back and forth in the X-axis direction; A Y-axis moving device, the Y-axis moving device is installed on the X-axis moving device, and the Y-axis moving device is used to drive the dotting device to move back and forth in the Y-axis direction; A dotting device, wherein there are more than one dotting device, and the dotting device is installed on the Y-axis moving device; wherein the dotting device comprises a Z-axis moving device and a dotting assembly arranged on the Z-axis moving device, and the Z-axis moving device drives the dotting assembly to move back and forth in the Z-axis direction, and the dotting assembly performs dotting on the textile; A control system is provided, wherein the control system is used to output and receive control signals.
2. The dotting mechanism for textiles according to claim 1, characterized in that: The dotting device comprises a rotating device, which is connected to the dotting assembly and drives the dotting assembly to perform rotational dotting.
3. The dotting mechanism for textiles according to claim 2, characterized in that: The rotating device is a stepping motor, and the output end of the stepping motor is connected to the dotting assembly.
4. The dotting mechanism for textiles according to claim 1, characterized in that: The dotting device comprises a cloth pressing device for pressing the textile, wherein the cloth pressing device is arranged on the Z-axis moving device, and the cloth pressing device drives the textile to be elastically pressed via the Z-axis moving device.
5. The dotting mechanism for textiles according to claim 4, characterized in that: The cloth pressing device comprises an elastic member and a pressing plate connected to the elastic member, and the lower edge of the pressing plate is lower than the lower edge of the dotting assembly.
6. The dotting mechanism for textiles according to claim 1, characterized in that: The Z-axis moving device includes a Z-axis substrate arranged on the Y-axis moving device, a driving component installed on the Z-axis substrate, a Z-axis guide rail arranged on the substrate, and a mounting plate cooperating with the Z-axis guide rail; wherein the driving component drives the mounting plate to move on the Z-axis guide rail in the Z-axis direction.
7. The dotting mechanism for textiles according to claim 1, characterized in that: The dotting assembly comprises a clamping member and a pen holder, and the pen holder is fixed to the clamping member.
8. The dotting mechanism for textiles according to claim 1, characterized in that: The Y-axis moving device includes a Y-axis substrate, a Y-axis motor arranged on the Y-axis substrate, a Y-axis transmission belt mounted on the Y-axis motor, and a Y-axis guide rail arranged on the Y-axis substrate. The dot-marking device is installed in cooperation with the Y-axis guide rail, and the dot-marking device is connected to the Y-axis transmission belt. The rotation of the Y-axis transmission belt drives the dot-marking device to move on the Y-axis guide rail.
9. The dotting mechanism for textiles according to claim 1, characterized in that: The X-axis moving device includes an X-axis substrate arranged on both sides of the base, an X-axis motor arranged on the X-axis substrate, an X-axis transmission shaft driven by the X-axis motor, an X-axis transmission belt sleeved on the X-axis transmission shaft, and an X-axis guide rail arranged on the X-axis substrate, the Y-axis moving device is placed on the X-axis guide rail, the Y-axis moving device is connected to the X-axis transmission belt, and the rotation of the X-axis transmission belt drives the Y-axis moving device to move on the X-axis guide rail.
10. The dotting mechanism for textiles according to claim 1, characterized in that: The dotting device comprises a camera device for identifying the color of the textile.