Pressure resistance testing machine for universal joint dust cover

By setting up a chip suction mechanism and an electric slider drive scraper on the pressure resistance tester, the problems of debris splashing and accumulation caused by the damage to the dust cover are solved, and safety and efficiency are improved.

CN222461212UActive Publication Date: 2025-02-11ZHANGJIAGANG JIANHE AUTO PARTS CO LTD
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Patent Information

Application Number
CN202420506869.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-15
Publication Date
2025-02-11
Estimated Expiration
2034-03-15

AI Technical Summary

Technical Problem

The existing pressure resistance tester lacks protective measures during use, which causes the dust cover to be damaged when the pressure resistance is not up to standard, and debris splashes cause safety hazards and affects the testing efficiency.

Method used

A pressure resistance tester with universal joint dust cover is designed, using a chip suction mechanism to collect debris, an electric slider and a slider drive scraper to clean the residual debris, and prevent debris from splashing through the splash plate.

Benefits of technology

It effectively avoids debris accumulation affecting testing, reduces safety risks, improves testing efficiency, and facilitates equipment maintenance and cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a universal joint dust cover pressure resistance testing machine which comprises a workbench, the left side and the right side of the bottom of the workbench are both provided with supporting frames, the left side and the right side of the top of the workbench are both provided with L-shaped plates in a welded mode, the tops of the L-shaped plates are provided with top plates in a welded mode, and the tops of the top plates are provided with pressure applying air cylinders. And a lower pressing plate is arranged at the bottom of the pressure cylinder. Through the arrangement of the chip suction mechanism, chips, crushed by the lower pressing plate, of the universal joint dust cover can be collected and prevented from being accumulated at the top of the workbench to affect the subsequent pressure resistance test work, meanwhile, through the arrangement of an electric sliding rod and an electric sliding block, a scraper can be driven to move towards the inner side, and the working efficiency is improved. The dust cover is arranged on the top of the workbench, scraps left on the top of the workbench are scraped into the scrap suction head through the through groove, the scraps are further cleaned, splashing of the scraps generated due to damage of the dust cover can be prevented through the arrangement of the splash-proof plate, the scraps are prevented from splashing to the body of a worker, and potential safety hazards are reduced.
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Description

Technical Field

[0001] The utility model relates to a pressure resistance testing machine, in particular to a pressure resistance testing machine for a universal joint dust cover, and belongs to the technical field of universal joints. Background Art

[0002] Universal joints are mechanical parts that realize variable-angle power transmission. They are used in positions where the direction of the transmission axis needs to be changed. They are the "joint" parts of the universal transmission device of the automobile drive system. The combination of the universal joint and the transmission shaft is called a universal joint transmission device. In front-engine rear-wheel drive vehicles, the universal joint transmission device is installed between the transmission output shaft and the input shaft of the drive axle final reducer; while front-engine front-wheel drive vehicles omit the transmission shaft, and the universal joint is installed between the front axle half shaft and the wheel, which is responsible for both driving and steering.

[0003] Dust covers are required when using universal joints. During the production process of the dust covers, they need to be pressure tested to test their specific pressure resistance values. Existing pressure resistance testing machines lack protective measures during use. If the pressure resistance of the produced dust covers is unqualified, they may be damaged due to the pressure caused by the pressure head. When the dust covers are damaged, debris may fly. On the one hand, the debris may fly onto the workers and cause injuries to them, posing a safety hazard. On the other hand, it may accumulate at the testing machine, affecting the next pressure resistance test. The workers are required to clean them up, affecting the test efficiency.

[0004] Therefore, a pressure resistance testing machine for a universal joint dust cover is proposed. Utility Model Content

[0005] In view of this, the utility model provides a pressure resistance testing machine for a universal joint dust cover to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial choice.

[0006] The technical solution of the utility model is implemented as follows: a pressure resistance testing machine for a universal joint dust cover comprises a workbench, support frames are arranged on the left and right sides of the bottom of the workbench, L-shaped plates are welded on the left and right sides of the top of the workbench, a top plate is welded on the top of the L-shaped plate, a pressure cylinder is arranged on the top of the top plate, a lower pressure plate is arranged on the bottom of the pressure cylinder, a pressure-resistant platform is welded on the middle end of the top of the workbench, through grooves are arranged on the left and right sides of the top of the workbench and on the outside of the pressure-resistant platform, a chip suction mechanism is arranged on the middle end of the bottom of the workbench, and the chip suction mechanism comprises a collection box, which is fixedly connected to the middle end of the bottom of the workbench.

[0007] Further preferably, the left and right sides of the collecting box are connected to a chip suction pipe, one end of the chip suction pipe is connected to a chip suction head, and the chip suction head is located at the bottom of the through groove, the left and right sides of the inner cavity of the collecting box are welded with sliding seats, the inner side of the sliding seat is slidably connected to a filter plate, and a fan is arranged at the bottom of the collecting box.

[0008] Further preferably, an electric sliding rod is provided on the inner side of the L-shaped plate, the surface of the electric sliding rod is slidably connected to an electric slider, a connecting rod is welded to the bottom of the electric slider, and a scraper is provided at the bottom of the connecting rod.

[0009] Further preferably, a holder is welded to both the front and rear sides of the top of the workbench, and a splash plate is clamped to the top of the holder.

[0010] Further preferably, a limiting sleeve is provided on the surface of the chip suction pipe, a welding rod is welded to the bottom of the limiting sleeve, and one end of the welding rod is welded to the bottom of the workbench.

[0011] Further preferably, a material taking cover plate is provided on the front side of the collecting box, and the inner surface of the material taking cover plate is connected to the front side of the collecting box via screw threads all around.

[0012] The embodiment of the utility model has the following advantages due to the adoption of the above technical solution:

[0013] 1. The utility model can collect the debris of the universal joint dust cover crushed by the lower pressure plate by arranging a debris suction mechanism, so as to avoid accumulation on the top of the workbench and affecting the subsequent pressure test work. At the same time, through the arrangement of the electric slide rod and the electric slider, the scraper can be driven to move inward, and the debris remaining on the top of the workbench can be scraped into the debris suction head through the through groove to further clean the debris. The splash plate can also be arranged to prevent the debris generated by the damage of the dust cover from splashing, so as to avoid splashing to the body of the staff, thereby reducing safety hazards.

[0014] 2. The utility model can facilitate the staff to disassemble or install the splash plate by arranging a card seat, and can play a role of limiting support for the chip suction pipe by arranging a limit sleeve and a welding rod to prevent it from falling. By arranging a material removal cover plate, it can facilitate the staff to take out the filter plate for replacement, and at the same time, it is convenient to take out the debris collected in the collection box.

[0015] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the utility model will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 This is a front view structural diagram of the utility model;

[0018] Figure 2 This is a structural diagram of the utility model when the splash plate is removed;

[0019] Figure 3 This is a bottom view of the structure of the utility model;

[0020] Figure 4 This is a structural diagram of the chip suction mechanism of the present utility model.

[0021] Figure numerals: 1. workbench; 2. L-shaped plate; 3. top plate; 4. pressure cylinder; 5. lower pressure plate; 6. splash plate; 7. holder; 8. material collecting cover plate; 9. chip suction mechanism; 901. collecting box; 902. chip suction pipe; 903. chip suction head; 904. slide seat; 905. filter plate; 906. fan; 10. support frame; 11. through groove; 12. scraper; 13. connecting rod; 14. electric slider; 15. electric slide rod; 16. pressure-resistant table; 17. welding rod; 18. limit sleeve. DETAILED DESCRIPTION

[0022] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.

[0023] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.

[0024] like Figure 1-4As shown, the embodiment of the utility model provides a pressure resistance testing machine for a universal joint dust cover, comprising a workbench 1, support frames 10 are arranged on the left and right sides of the bottom of the workbench 1, L-shaped plates 2 are welded on the left and right sides of the top of the workbench 1, a top plate 3 is welded on the top of the L-shaped plate 2, a pressure cylinder 4 is arranged on the top of the top plate 3, a lower pressure plate 5 is arranged on the bottom of the pressure cylinder 4, a pressure-resistant platform 16 is welded on the middle end of the top of the workbench 1, through grooves 11 are opened on the left and right sides of the top of the workbench 1 and on the outside of the pressure-resistant platform 16, a chip suction mechanism 9 is arranged on the middle end of the bottom of the workbench 1, and the chip suction mechanism 9 includes a collection box 901, and the collection box 901 is fixedly connected to the middle end of the bottom of the workbench 1, and the left and right sides of the collecting box 901 are connected with the chip suction pipe 902, one end of the chip suction pipe 902 is connected with the chip suction head 903, and the chip suction head 903 is located at the bottom of the through groove 11, and the left and right sides of the inner cavity of the collecting box 901 are welded with sliding seats 904, and the inner side of the sliding seat 904 is slidably connected with the filter plate 905, and the bottom of the collecting box 901 is provided with a fan 906, and the inner side of the L-shaped plate 2 is provided with an electric slide rod 15, and the surface of the electric slide rod 15 is slidably connected with the electric slider 14, and the bottom of the electric slider 14 is welded with a connecting rod 13, and the bottom of the connecting rod 13 is provided with a scraper 12.

[0025] In this embodiment, by providing a debris suction mechanism 9, the debris of the universal joint dust cover crushed by the lower pressure plate 5 can be collected to avoid accumulation on the top of the workbench 1 and affecting the subsequent pressure test. At the same time, through the setting of the electric slide rod 15 and the electric slider 14, the scraper 12 can be driven to move inward, and the debris remaining on the top of the workbench 1 can be scraped into the debris suction head 903 through the through groove 11, and the debris is further cleaned. By providing the splash plate 6, the debris splashing caused by the damage of the dust cover can be blocked to avoid splashing onto the body of the staff, thereby reducing safety hazards.

[0026] In one embodiment, a holder 7 is welded to the front and rear sides of the top of the workbench 1, a splash plate 6 is clamped on the top of the holder 7, a limiting sleeve 18 is provided on the surface of the chip suction tube 902, a welding rod 17 is welded to the bottom of the limiting sleeve 18, and one end of the welding rod 17 is welded to the bottom of the workbench 1, a material collection cover 8 is provided on the front side of the collection box 901, and the inner surface of the material collection cover 8 is connected to the front side of the collection box 901 by screw threads on all sides.

[0027] In this embodiment, by providing a holder 7, it is convenient for the staff to disassemble or install the splash guard 6. By providing a limit sleeve 18 and a welding rod 17, the chip suction tube 902 can be provided with a limit support to prevent it from falling. By providing a material removal cover 8, it is convenient for the staff to take out the filter plate 905 for replacement, and at the same time, it is convenient to take out the debris collected in the collection box 901.

[0028] When the utility model is working: first, the universal joint dust cover that needs to be tested for pressure resistance is placed on the top of the pressure-resistant platform 16, and the pressure-resistant performance of the universal joint dust cover is tested by starting the pressure cylinder 4 to drive the lower pressure plate 5 to move downward. During the test, if the universal joint dust cover is damaged, the splashing debris generated by the damage will be blocked by the splash plate 6, which effectively protects the staff and reduces safety hazards. At this time, suction is generated by the fan 906, and the suction force is guided from the through groove 11 to the top of the workbench 1 through the chip suction pipe 902 and the chip suction head 903, and the debris is sucked into the collection box 901. The debris is finally adsorbed on the top of the filter plate 905 for blocking, which is convenient for the staff to collect. At the same time, through the setting of the electric slide bar 15 and the electric slider 14, the scraper 12 can be driven to move inward, and the debris remaining on the top of the workbench 1 is scraped into the chip suction head 903 through the through groove 11, and the debris is further cleaned to avoid residual debris on the top of the workbench 1.

[0029] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of various changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A universal joint dust cover pressure resistance testing machine, characterized in that: The invention comprises a workbench (1), wherein support frames (10) are arranged on the left and right sides of the bottom of the workbench (1), L-shaped plates (2) are welded on the left and right sides of the top of the workbench (1), a top plate (3) is welded on the top of the L-shaped plate (2), a pressure cylinder (4) is arranged on the top of the top plate (3), a lower pressure plate (5) is arranged on the bottom of the pressure cylinder (4), a pressure-resistant platform (16) is welded on the middle end of the top of the workbench (1), through grooves (11) are arranged on the left and right sides of the top of the workbench (1) and on the outside of the pressure-resistant platform (16), and a chip suction mechanism (9) is arranged on the middle end of the bottom of the workbench (1), and the chip suction mechanism (9) comprises a collection box (901), and the collection box (901) is fixedly connected to the middle end of the bottom of the workbench (1).

2. The pressure resistance testing machine for a universal joint dust cover according to claim 1, characterized in that: The left and right sides of the collection box (901) are both connected to a chip suction pipe (902), one end of the chip suction pipe (902) is connected to a chip suction head (903), and the chip suction head (903) is located at the bottom of the through groove (11), the left and right sides of the inner cavity of the collection box (901) are both welded with a slide seat (904), the inner side of the slide seat (904) is slidably connected to a filter plate (905), and a fan (906) is arranged at the bottom of the collection box (901).

3. The pressure resistance testing machine for a universal joint dust cover according to claim 1, characterized in that: An electric sliding rod (15) is arranged on the inner side of the L-shaped plate (2); an electric sliding block (14) is slidably connected to the surface of the electric sliding rod (15); a connecting rod (13) is welded to the bottom of the electric sliding block (14); and a scraper (12) is arranged at the bottom of the connecting rod (13).

4. The pressure resistance testing machine for a universal joint dust cover according to claim 1, characterized in that: A clamping seat (7) is welded to both the front and rear sides of the top of the workbench (1), and a splash plate (6) is clamped to the top of the clamping seat (7).

5. The pressure resistance testing machine for a universal joint dust cover according to claim 2, characterized in that: The surface of the chip suction pipe (902) is sleeved with a limiting sleeve (18), the bottom of the limiting sleeve (18) is welded with a welding rod (17), and one end of the welding rod (17) is welded to the bottom of the workbench (1).

6. The pressure resistance testing machine for a universal joint dust cover according to claim 1, characterized in that: The front side of the collecting box (901) is provided with a material taking cover plate (8), and the four sides of the inner surface of the material taking cover plate (8) are connected to the front side of the collecting box (901) by screw threads.