Impurity discharging device capable of conveniently adjusting height of impurity discharging roller and harvester
By designing a miscellaneous removal device that can easily adjust the height of the miscellaneous removal roller, the problem of corn ears easily colliding during high-speed harvesting of traditional miscellaneous removal rollers is solved, and good harvesting effect and operational convenience are achieved.
Patent Information
- Application Number
- CN202420441012.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-07
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-03-07
AI Technical Summary
In corn harvesters, traditional miscellaneous rollers cannot adjust the height, which causes corn ears to easily touch the miscellaneous rollers during high-speed harvesting, causing grain loss and damage, affecting the harvesting effect.
A miscellaneous removal device that can easily adjust the height of the miscellaneous roller is designed, including a miscellaneous discharge shell, two intermediate plates and a miscellaneous roller assembly. By separating the intermediate plate from the discharging shell, the discharging roller assembly can be moved up for a distance to avoid the landing point of the corn ears and reduce collisions.
It can avoid the collision of the ears during high-speed harvesting, improve the harvesting effect, and eliminate the bearing removal without the need for special tools, making it easy to operate.
Smart Images
Figure CN222465385U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of debris removal devices, in particular to a debris removal device and a harvester with a debris removal roller capable of conveniently adjusting the height thereof. Background Art
[0002] As a major food crop, corn is widely planted in various regions of my country, with a total planting area of about 35 million hectares nationwide. Corn harvesters are popular among people. The debris removal device of corn harvesters is responsible for separating corn cobs from corn stalks and discharging the stalks. When harvesting corn of different maturity, the operator's habit is usually: when harvesting green corn with low maturity, the harvesting speed is often slow (similarly, the transmission speed of corn cobs in the harvester is also slow), the corn cobs generally do not touch the debris removal roller, and the stalks can be grabbed by the debris removal roller and run out of the vehicle; when harvesting corn with high maturity, due to time constraints (the end of the harvesting season or before the snow falls), the operator's harvesting speed is usually very fast (the transmission speed of corn cobs in the harvester is also fast), the traditional debris removal roller cannot adjust the height, and the corn cobs transmitted at high speed have a higher parabola. The cobs are extremely easy to touch the debris removal roller, resulting in grain damage and incomplete cobs, poor harvesting effect, and the cobs are prone to mold.
[0003] The existing solutions are: either harvesting at a low speed to affect efficiency, or removing the trash rollers to prevent collisions. However, removing the trash rollers requires removing at least four bearings and using a special tool such as a puller, which is time-consuming and labor-intensive. In addition, this method also makes it difficult to remove the straw, leaving a large amount of straw in the ear box, which also results in poor harvesting results. Utility Model Content
[0004] The technical problem to be solved by the utility model is how to prevent the fruit ears from colliding with the trash removal roller.
[0005] The technical solution of the utility model to solve the above technical problems is as follows: a debris removal device with conveniently adjustable height of debris removal rollers, comprising a debris removal shell, two middle plates and a debris removal roller assembly, wherein the debris removal roller assembly is located in the debris removal shell, and its two ends are respectively connected to the two middle plates, and the two middle plates are respectively detachably connected to the two opposite side walls of the debris removal shell.
[0006] The beneficial effect of the utility model is that the debris removal roller assembly is made into an integrated movable type. During high-speed harvesting, the debris removal roller assembly can be moved up a certain distance by only separating the two middle plates from the debris removal shell body. No special tools are needed to remove the bearings, so that the debris removal roller assembly can avoid the landing point of corn ears, reduce collisions, and obtain a good harvesting effect.
[0007] On the basis of the above technical solution, the present invention can also be improved as follows.
[0008] Furthermore, two opposite side walls of the impurity removal shell have adjustment holes, the two intermediate plates are located outside the impurity removal shell, and the two ends of the impurity removal roller assembly pass through the two adjustment holes respectively and are detachably connected to the corresponding intermediate plates.
[0009] The beneficial effect of adopting the above further solution is that when the position of the debris removal roller assembly needs to be adjusted, the middle plate is moved, and the debris removal roller assembly can move within the range of the adjustment through hole to avoid interference with the debris removal shell.
[0010] Furthermore, the adjusting through hole comprises a main body hole and an extension hole, and the extension hole is in a strip shape, and one end of the extension hole is connected to the main body hole.
[0011] The beneficial effect of adopting the above further solution is that the extension hole can avoid the movement of the debris removal roller assembly, and at the same time, it is avoided that the hollow area of the adjustment through hole is too large to affect the strength of the debris removal shell.
[0012] Furthermore, the debris removal roller assembly includes an active roller and a passive roller, the active roller and the passive roller are parallel to each other, two ends of the active roller are respectively connected to the two middle plates, and two ends of the passive roller are respectively connected to the two middle plates.
[0013] The beneficial effect of adopting the above further scheme is: external power is input to the active roller, the active roller rotates and drives the passive roller to rotate through the transmission component; or, when the active roller rotates, the straw is brought between the active roller and the passive roller, and the passive roller rotates passively.
[0014] Furthermore, the adjustment through hole includes four extension holes, and the four extension holes are arranged opposite to each other in pairs relative to the main body hole.
[0015] The beneficial effect of adopting the above further solution is that the four extension holes are arranged in groups of two, and the two groups of extension holes are respectively used to avoid the movement of the active roller and the passive roller.
[0016] Furthermore, both ends of the active roller and both ends of the passive roller are rotatably mounted on the corresponding intermediate plates through bearings.
[0017] Furthermore, a handle is fixed on each of the middle panels.
[0018] The beneficial effect of adopting the above further solution is that when adjusting the middle plate, the movement of the middle plate is operated by the handle, which is convenient to operate.
[0019] Furthermore, the handle is in a strip shape and is arranged along the upper edge of the middle plate.
[0020] The beneficial effects of adopting the above further solution are: the handle has a simple structure, light weight and low manufacturing cost.
[0021] Furthermore, the side wall of the impurity removal shell is provided with a plurality of groups of installation holes arranged at intervals, and the intermediate plate is detachably connected to one group of the installation hole groups.
[0022] The beneficial effect of adopting the above further solution is that the intermediate plate and the debris removal roller assembly can be adjusted to a plurality of different positions as required.
[0023] The utility model also provides a harvester, comprising the debris removal device capable of conveniently adjusting the height of the debris removal roller.
[0024] The beneficial effect is that the position of the debris removal roller assembly of the debris removal device is adjustable and can be adjusted according to different harvesting speeds to avoid collision between the debris removal roller assembly and the fruit ears. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a three-dimensional diagram of a debris removal device capable of conveniently adjusting the height of the debris removal roller of the utility model;
[0026] Figure 2 This is a partial enlarged view of the adjusting through hole of the utility model.
[0027] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0028] 1. Debris removal shell; 2. Middle plate; 3. Adjustment through hole; 31. Main body hole; 32. Extension hole; 4. Active roller; 5. Passive roller; 6. Handle; 7. Installation hole group; 8. Elevator. DETAILED DESCRIPTION
[0029] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.
[0030] like Figure 1 and Figure 2 As shown, this embodiment provides a debris removal device capable of conveniently adjusting the height of the debris removal roller, comprising a debris removal shell 1, two middle plates 2 and a debris removal roller assembly, wherein the debris removal roller assembly is located in the debris removal shell 1, and its two ends are respectively connected to the two middle plates 2, and the two middle plates 2 are respectively detachably connected to the two opposite side walls of the debris removal shell 1.
[0031] The trash removal roller assembly is made into an integrated movable type. During high-speed harvesting, the trash removal roller assembly can be moved up a certain distance by simply separating the two middle plates 2 from the trash removal shell 1. No special tools are needed to remove the bearings, so that the trash removal roller assembly can avoid the landing point of corn ears, reduce collisions, and obtain good harvesting results.
[0032] Optionally, the middle plate 2 is installed on the inner wall or the outer wall of the impurity removal shell 1 .
[0033] Based on any of the above schemes, the two opposite side walls of the impurity removal shell 1 have adjustment holes 3, the two intermediate plates 2 are located on the outside of the impurity removal shell 1, and the two ends of the impurity removal roller assembly respectively pass through the two adjustment holes 3 and are detachably connected to the corresponding intermediate plates 2.
[0034] When the position of the debris removal roller assembly needs to be adjusted, the middle plate 2 is moved, and the debris removal roller assembly can move within the range of the adjustment through hole 3 to avoid interference with the debris removal shell 1.
[0035] On the basis of any of the above solutions, the adjusting through hole 3 includes a main body hole 31 and an extension hole 32 . The extension hole 32 is in a strip shape, and one end of the extension hole 32 is connected to the main body hole 31 .
[0036] The extension hole 32 can prevent the movement of the debris removal roller assembly and, at the same time, prevent the hollow area of the adjustment through hole 3 from being too large to affect the strength of the debris removal shell 1.
[0037] Optionally, the main body hole 31 is a through hole of a regular shape, such as a rectangle or a circle, or Figure 2 Shown is an irregular shaped through hole.
[0038] Based on any of the above schemes, the debris removal roller assembly includes an active roller 4 and a passive roller 5, the active roller 4 and the passive roller 5 are parallel to each other, the two ends of the active roller 4 are respectively connected to the two intermediate plates 2, and the two ends of the passive roller 5 are respectively connected to the two intermediate plates 2.
[0039] External power is input to the active roller 4, the active roller 4 rotates and drives the passive roller 5 to rotate through a transmission component (such as a belt transmission component or a chain transmission component); or, when the active roller rotates, the straw is brought between the active roller 4 and the passive roller 5, and the passive roller 5 rotates passively.
[0040] On the basis of any of the above solutions, the adjusting through hole 3 includes four extending holes 32 , and the four extending holes 32 are arranged opposite to each other in pairs with respect to the main body hole 31 .
[0041] The four extension holes 32 are arranged in groups of two, and the two groups of extension holes 32 are used to avoid the movement of the active roller 4 and the passive roller 5 respectively.
[0042] like Figure 2 As shown, each group of extension holes 32 corresponds to each other up and down, which is equivalent to providing a vertical strip channel for the corresponding active roller 4 or passive roller 5.
[0043] On the basis of any of the above solutions, both ends of the active roller 4 and both ends of the passive roller 5 are rotatably mounted on the corresponding intermediate plate 2 through bearings.
[0044] Specifically, two bearing seats are installed on the outer side of each intermediate plate 2, and both ends of the active roller 4 and the passive roller 5 are rotatably installed in the corresponding bearing seats through bearings. The outer side of the intermediate plate 2 refers to the side of the intermediate plate 2 facing away from the impurity discharge housing 1.
[0045] Based on any of the above solutions, a handle 6 is fixed on each of the intermediate panels 2 .
[0046] When adjusting the middle plate 2, the movement of the middle plate 2 is operated by the handle 6, which is convenient to operate.
[0047] Based on any of the above solutions, the handle 6 is in a strip shape and is arranged along the upper edge of the middle plate 2 .
[0048] The handle 6 has a simple structure, light weight and low manufacturing cost.
[0049] Specifically, the handle 6 is fixed to the upper edge of the outer wall of the middle plate.
[0050] On the basis of any of the above solutions, the side wall of the impurity removal housing 1 is provided with a plurality of groups of installation hole groups 7 arranged at intervals, and the intermediate plate 2 is detachably connected to one group of the installation hole groups 7 .
[0051] The middle plate 2 and the debris removal roller assembly can be adjusted to a plurality of different positions as required.
[0052] Specifically, each mounting hole group 7 includes a plurality of mounting holes. When the middle plate 2 moves to one of the positions, it is simultaneously connected to all the mounting holes of one of the mounting hole groups 7 by bolts.
[0053] like Figure 2 In a specific example shown, three groups of mounting holes 7 are provided on the impurity removal housing 1 and are spaced apart from each other.
[0054] Optionally, the spacings between the multiple mounting hole groups 7 are equal, or the spacings are unequal.
[0055] This embodiment also provides a harvester, including the debris removal device capable of conveniently adjusting the height of the debris removal roller.
[0056] The position of the debris removal roller assembly of the debris removal device is adjustable, and can be adjusted according to different harvesting speeds to avoid collision between the debris removal roller assembly and the fruit ears.
[0057] Specifically, the harvester is a corn harvester or a harvester for other crops.
[0058] Specifically, the harvester further includes an elevator 8 , and the debris removal shell 1 is fixed to the upper end of the elevator 8 .
[0059] In the description of the present invention, it should be noted that the terms "upper", "lower", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0060] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0061] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0062] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, unless they are contradictory.
[0063] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0064] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A debris removal device capable of conveniently adjusting the height of the debris removal roller, characterized in that: The impurity removal roller assembly comprises an impurity removal shell (1), two intermediate plates (2) and an impurity removal roller assembly, wherein the impurity removal roller assembly is located in the impurity removal shell (1) and its two ends are respectively connected to the two intermediate plates (2), and the two intermediate plates (2) are respectively detachably connected to two opposite side walls of the impurity removal shell (1).
2. A debris removal device capable of conveniently adjusting the height of the debris removal roller according to claim 1, characterized in that: The two opposite side walls of the impurity removal shell (1) are provided with adjustment through holes (3), the two intermediate plates (2) are located outside the impurity removal shell (1), and the two ends of the impurity removal roller assembly respectively pass through the two adjustment through holes (3) and are detachably connected to the corresponding intermediate plates (2).
3. The debris removal device capable of conveniently adjusting the height of the debris removal roller according to claim 2, characterized in that: The adjusting through hole (3) comprises a main body hole (31) and an extension hole (32); the extension hole (32) is strip-shaped, and one end of the extension hole is connected to the main body hole (31).
4. The debris removal device capable of conveniently adjusting the height of the debris removal roller according to claim 3, characterized in that: The debris removal roller assembly comprises an active roller (4) and a passive roller (5), wherein the active roller (4) and the passive roller (5) are parallel to each other, the two ends of the active roller (4) are respectively connected to the two intermediate plates (2), and the two ends of the passive roller (5) are respectively connected to the two intermediate plates (2).
5. The debris removal device capable of conveniently adjusting the height of the debris removal roller according to claim 4, characterized in that: The adjusting through hole (3) comprises four extending holes (32), and the four extending holes (32) are arranged opposite to each other in pairs relative to the main body hole (31).
6. The debris removal device capable of conveniently adjusting the height of the debris removal roller according to claim 4, characterized in that: Both ends of the active roller (4) and both ends of the passive roller (5) are rotatably mounted on the corresponding intermediate plate (2) via bearings.
7. A debris removal device capable of conveniently adjusting the height of the debris removal roller according to any one of claims 1 to 6, characterized in that: A handle (6) is fixed on each of the intermediate plates (2).
8. The debris removal device capable of conveniently adjusting the height of the debris removal roller according to claim 7, characterized in that: The handle (6) is in the shape of a strip and is arranged along the upper edge of the middle plate (2).
9. A debris removal device capable of conveniently adjusting the height of debris removal rollers according to any one of claims 1 to 6, characterized in that: The side wall of the impurity removal housing (1) is provided with a plurality of groups of installation holes (7) arranged at intervals, and the intermediate plate (2) is detachably connected to one of the groups of installation holes (7).
10. A harvester, characterized in that: It comprises a debris removal device capable of conveniently adjusting the height of the debris removal roller as described in any one of claims 1 to 9.