Trans-stirring reaction kettle

By using a trans-stirring structure and a symmetrical stirring part in the stirring reactor, the deformation and gear meshing deviation caused by the reverse force from the stirring shaft in the existing stirring reactor are solved, and more efficient stirring is achieved and longer equipment life.

CN222469035UActive Publication Date: 2025-02-14SHANXI SAIKEDE TECH CO LTD
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Patent Information

Application Number
CN202323542890.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-25
Publication Date
2025-02-14
Estimated Expiration
2033-12-25

AI Technical Summary

Technical Problem

In the process of improving the stirring rate and efficiency of existing stirring reactors, the reverse force of the liquid in the reactor may be affected from the stirring shaft, resulting in deformation and gear meshing offset, which may cause damage or breakage of the teeth.

Method used

Using a trans-stirring reactor, the rotation directions of the first and second stirring members are opposite through the driving mechanism, and the rotation directions of the first and second stirring members are symmetrically arranged by a plurality of second stirring members to reduce the force on the driven gear, thereby improving the driving mechanism. stability.

Benefits of technology

It improves the mixing efficiency, while extending the service life of the equipment, avoiding gear meshing offset and tooth damage.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222469035U_ABST
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Abstract

The utility model belongs to the field of stirring reaction kettles, and particularly relates to a reverse stirring reaction kettle which can improve the stirring efficiency and prolong the service life of equipment. The technical scheme comprises a tank body, a driving mechanism, a first stirring piece and a second stirring piece. Wherein the driving mechanism is fixed on the upper portion of the tank body, the driving mechanism comprises a first output shaft and a second output piece, the second output piece is of a tubular structure, the first output shaft is vertically arranged in the second output piece, and the rotating direction of the first output shaft is opposite to the rotating direction of the second output piece. The first stirring piece is arranged in the tank body, and the first stirring piece is coaxially and fixedly connected with the first output shaft. The second stirring part is arranged in the tank body, the second stirring part at least comprises a stirring rod close to the inner wall of the tank body, and the second stirring part is fixedly connected with the second output part.
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Description

Technical Field

[0001] The utility model belongs to the field of stirred reactors, and in particular relates to a transverse stirred reactor. Background Art

[0002] Water-based silicon steel insulating coating can improve the processing performance of silicon steel plates and become an important and indispensable material in the current silicon steel production.

[0003] During the production of water-based silicon steel insulating coating, it is necessary to add corresponding powdered materials such as salt into the reactor. In current technology, the method of increasing the stirring rate of stirred reactors is mainly to increase the stirring shaft speed and larger stirring blades. Some stirred reactors may use multiple stirring shafts to increase the stirring rate and stirring efficiency.

[0004] A transmission method for a stirred reactor with multiple stirring shafts is that the motor output shaft drives the driving gear and the main stirring shaft to rotate, multiple driven gears are meshed with the driving gear, and the slave stirring shaft is coaxially fixedly connected with the corresponding driven gear. This method can make the main stirring shaft and the slave stirring shaft rotate at the same time, and the rotation directions of the two are opposite, which can effectively improve the stirring efficiency of the stirred reactor. However, as the rotation speed of the slave stirring shaft increases, there is a reverse force of the liquid in the reactor on the slave stirring shaft, which causes the slave stirring shaft to be easily deformed when in working state, and then may form a force on the driven gear, causing the meshing of the driven gear and the driving gear to be offset, and further, the teeth in the transmission between the driving gear and the driven gear are damaged or broken. Utility Model Content

[0005] In order to overcome the defects in the above-mentioned related technologies, the utility model proposes a transverse stirring reactor, which can improve the stirring efficiency and increase the life of the equipment.

[0006] Some embodiments of the utility model provide a transverse stirring reactor. The transverse stirring reactor comprises: a tank body, a driving mechanism, a first stirring member and a second stirring member. The driving mechanism is fixed to the upper part of the tank body, and the driving mechanism comprises a first output shaft and a second output member, the second output member is a tubular structure, and the first output shaft is vertically arranged in the second output member, and the rotation direction of the first output shaft is opposite to the rotation direction of the second output member. The first stirring member is arranged in the tank body, and the first stirring member is coaxially fixedly connected to the first output shaft. The second stirring member is arranged in the tank body, and the second stirring member at least includes a stirring rod close to the inner wall of the tank body, and the second stirring member is fixedly connected to the second output member.

[0007] Preferably, the driving mechanism comprises: a power member, a fixed shell, a driven gear, a planetary gear and a driving gear. The output shaft of the power member is arranged vertically. The fixed shell is a tubular structure with openings at both ends, and the fixed shell is fixed to the upper part of the tank body. The driven gear is movably arranged in the fixed shell, the driven gear rotates around its center line, and the driven gear is fixedly connected to the second output member. The planetary gear is arranged in the driven gear, the planetary gear is meshed with the driven gear, and the center axis of the planetary gear is relatively fixed to the fixed shell. The driving gear is arranged in the driven gear, the driving gear is meshed with the planetary gear, and the output shaft of the power member is coaxially and fixedly connected to the driving gear.

[0008] Preferably, the output shaft of the power member passes through the driving gear, and the output shaft of the power member located below the driving gear is the first output shaft.

[0009] The first stirring member includes: a stirring main shaft and a first stirring blade. The stirring main shaft is a rod-shaped structure, and the stirring main shaft is coaxially fixedly connected with the first output shaft. The first stirring blade is a rod-shaped structure or a plate-shaped structure, and a plurality of the first stirring blades are fixedly arranged in sequence from top to bottom along the stirring main shaft.

[0010] Preferably, the second stirring member further comprises: a connecting rod and a second stirring blade. The connecting rod is fixed between the stirring rod and the second output member. The second stirring blade is a rod-shaped structure or a plate-shaped structure, and a plurality of the second stirring blades are arranged in sequence from top to bottom along the stirring rod, and each second stirring blade extends between the two first stirring blades.

[0011] Preferably, an anti-slip ring is provided at the lower end of the inner side wall of the fixed housing, an annular groove is provided on the upper end surface of the anti-slip ring, and the annular groove and the anti-slip ring are coaxial. A ball groove adapted to the annular groove is provided on the lower end surface of the driven gear, a plurality of balls are provided between the lower end surface of the driven gear and the anti-slip ring, and the plurality of balls are provided in the annular groove and the ball groove.

[0012] Preferably, there are at least two stirring rods, and the plurality of stirring rods are evenly arranged in the tank body.

[0013] Preferably, the lower ends of adjacent stirring rods among the plurality of stirring rods are fixedly connected.

[0014] The beneficial effects of the utility model are:

[0015] The utility model adopts a first stirring member and a second stirring member, and the first stirring member and the second stirring member are turned in opposite directions through a driving mechanism. In addition, the second stirring member is fixed to the driven gear, and the symmetrical arrangement of multiple second stirring members can reduce the force on the driven gear and improve the stability of the driving mechanism during operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the utility model or the related technologies, the drawings required for use in the embodiments or the related technical descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 It is a structural diagram of the utility model. DETAILED DESCRIPTION

[0018] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the technical scheme in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work belong to the scope of protection of the utility model.

[0019] like Figure 1 As shown, in the description of the present invention, it needs to be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0020] The terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "plurality" means two or more.

[0021] The reverse stirring reactor comprises: a tank body 1, a driving mechanism 2, a first stirring member 3 and a second stirring member 4. The driving mechanism 2 is fixed to the upper part of the tank body 1, and the driving mechanism 2 comprises a first output shaft 21 and a second output member 22. The second output member 22 is a tubular structure, and the first output shaft 21 is vertically arranged in the second output member 22, and the rotation direction of the first output shaft 21 is opposite to the rotation direction of the second output member 22. The first stirring member 3 is arranged in the tank body 1, and the first stirring member 3 is coaxially fixedly connected to the first output shaft 21. The second stirring member 4 is arranged in the tank body 1, and the second stirring member 4 at least comprises a stirring rod close to the inner wall of the tank body 1, and the second stirring member 4 is fixedly connected to the second output member 22.

[0022] Preferably, the driving mechanism 2 comprises: a power member 23, a fixed housing 24, a driven gear 25, a planetary gear 26 and a driving gear 27. The output shaft of the power member 23 is arranged vertically. The fixed housing 24 is a tubular structure with openings at both ends, and the fixed housing 24 is fixed to the upper part of the tank body 1. The driven gear 25 is movably arranged in the fixed housing 24, the driven gear 25 rotates around its center line, and the driven gear 25 is fixedly connected to the second output member 22. The planetary gear 26 is arranged in the driven gear 25, the planetary gear 26 is meshed with the driven gear 25, and the center axis of the planetary gear 26 is relatively fixed to the fixed housing 24. The driving gear 27 is arranged in the driven gear 25, the driving gear 27 is meshed with the planetary gear 26, and the output shaft of the power member 23 is coaxially and fixedly connected with the driving gear 27.

[0023] Preferably, the output shaft of the power member 23 passes through the driving gear 27 , and the output shaft of the power member 23 located below the driving gear 27 is the first output shaft 21 .

[0024] The first stirring member 3 includes: a stirring main shaft and a first stirring blade. The stirring main shaft is a rod-shaped structure, and the stirring main shaft is coaxially fixedly connected with the first output shaft 21. The first stirring blade is a rod-shaped structure or a plate-shaped structure, and a plurality of the first stirring blades are fixedly arranged in sequence from top to bottom along the stirring main shaft.

[0025] Preferably, the second stirring member 4 further comprises: a connecting rod and a second stirring blade. The connecting rod is fixed between the stirring rod and the second output member 22. The second stirring blade is a rod-shaped structure or a plate-shaped structure, and a plurality of the second stirring blades are arranged in sequence from top to bottom along the stirring rod, and each second stirring blade extends between the two first stirring blades.

[0026] Preferably, an anti-slip ring is provided at the lower end of the inner side wall of the fixed housing 24, and an annular groove is provided on the upper end surface of the anti-slip ring, and the annular groove and the anti-slip ring are coaxial. A ball groove adapted to the annular groove is provided on the lower end surface of the driven gear 25, and a plurality of balls are provided between the lower end surface of the driven gear 25 and the anti-slip ring, and the plurality of balls are provided in the annular groove and the ball groove.

[0027] Preferably, there are at least two stirring rods, and the plurality of stirring rods are evenly arranged in the tank body 1 .

[0028] Preferably, the lower ends of adjacent stirring rods in the plurality of stirring rods are fixedly connected. In the description of this specification, specific features, structures, materials or characteristics may be combined in any one or more embodiments or examples in a suitable manner.

[0029] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited to this. Any changes or substitutions that can be easily thought of by technicians familiar with the technical field within the technical scope disclosed by the utility model should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A transverse stirred reactor, characterized in that: include: Tank; A driving mechanism is fixed to the upper part of the tank body, the driving mechanism comprises a first output shaft and a second output member, the second output member is a tubular structure, and the first output shaft is vertically arranged in the second output member, and the rotation direction of the first output shaft is opposite to the rotation direction of the second output member; A first stirring member is disposed in the tank body, and the first stirring member is coaxially fixedly connected to the first output shaft; The second stirring member is disposed in the tank body, the second stirring member at least comprises a stirring rod close to the inner wall of the tank body, and the second stirring member is fixedly connected to the second output member.

2. A transverse stirred reactor according to claim 1, characterized in that: The driving mechanism comprises: A power member, wherein the output shaft of the power member is vertically arranged; A fixed shell is a tubular structure with two ends opened, and the fixed shell is fixed to the upper part of the tank body; A driven gear is movably disposed in the fixed housing, the driven gear rotates around its center line, and the driven gear is fixedly connected to the second output member; A planetary gear is disposed in the driven gear, the planetary gear is meshed with the driven gear, and the central axis of the planetary gear is relatively fixed to the fixed housing; A driving gear is arranged in the driven gear, the driving gear is meshed with the planetary gear, and the output shaft of the power member is coaxially fixedly connected with the driving gear.

3. A transverse stirred reactor according to claim 2, characterized in that: The output shaft of the power member passes through the driving gear, and the output shaft of the power member located below the driving gear is a first output shaft; The first stirring member comprises: A stirring main shaft, a rod-shaped structure, wherein the stirring main shaft is coaxially fixedly connected with the first output shaft; The first stirring blade is a rod-shaped structure or a plate-shaped structure, and a plurality of the first stirring blades are fixedly arranged in sequence from top to bottom along the stirring main shaft.

4. A transverse stirred reactor according to claim 3, characterized in that: The second stirring member further comprises: A connecting rod, the connecting rod being fixed between the stirring rod and the second output member; The second stirring blade is a rod-shaped structure or a plate-shaped structure. A plurality of the second stirring blades are arranged in sequence from top to bottom along the stirring rod, and each second stirring blade extends between the two first stirring blades.

5. A transverse stirred reactor according to claim 4, characterized in that: The lower end of the inner side wall of the fixed shell is provided with an anti-slip ring, the upper end surface of the anti-slip ring is provided with an annular groove, and the annular groove and the anti-slip ring are co-centrally aligned; The lower end surface of the driven gear is provided with a ball groove adapted to the annular groove, a plurality of balls are provided between the lower end surface of the driven gear and the anti-slip ring, and the plurality of balls are provided in the annular groove and the ball groove.

6. A transverse stirred reactor according to claim 5, characterized in that: There are at least two stirring rods, and the plurality of stirring rods are evenly arranged in the tank body.

7. A transverse stirred reactor according to claim 6, characterized in that: The lower ends of adjacent stirring rods among the plurality of stirring rods are fixedly connected.