Tank supporting tool device for tank filling process of tank car

Abstract

The utility model relates to the technical field of machining, in particular to a tank car tank plugging process tank supporting tool device which comprises two sectors, right-angle frames are fixedly connected to the two ends of the sectors, round pipes are installed between the right-angle frames and the sectors, a threaded rod is arranged between the two sectors, and the two ends of the threaded rod movably extend into the right-angle frames. A first inner threaded pipe matched with the threaded rod is fixedly connected to one side of the right-angle frame, a reinforcing rod used for improving the supporting strength of the round pipes is installed between the two round pipes, a base is rotationally connected to the top of the right-angle frame, one end of each round pipe extends into the base and is rotationally connected with the base, and a first square block is fixedly connected to the top of each round pipe; a positioning plate is fixedly connected to one side of the sector, and a bolt with one end movably penetrating through the first square block and the positioning plate is arranged on one side of the first square block. The problems that the appearance of the cylinder is difficult to correct, the cylinder is consistent with the designed section, and the number of hammering times needed when the wave blocking plate is installed is reduced are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of mechanical processing, in particular to a tank supporting tooling device in a tank truck plugging process. Background Art

[0002] After the aluminum alloy and stainless steel semi-trailer tank trucks are rolled, there will be a large error between the cylinder and the designed cross-section due to the characteristics of the plate. When installing the wave-breaking plate, a rubber hammer is required to fix it, resulting in many hammer marks and a large number of scratches inside the cylinder, resulting in appearance defects.

[0003] After searching, the patent with application number CN202320646104.4 discloses a cylinder supporting round tooling during the tank manufacturing process. One end of the support arm is installed on the base through an axis, and the support arm is pushed by a cylinder to squeeze the cylinder, thereby achieving support and correction operations inside the cylinder.

[0004] However, since the above device is pressed against the inner wall of the cylinder by rotation, there is a large area near the end of the cylinder that is not pressed against by the support arm. Therefore, it can only fix the cylinder, but it is difficult to correct the shape of the cylinder to make the cylinder consistent with the designed cross-section and reduce the number of hammering times required when installing the wavebreaker. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a tank support tooling device for a tank truck tank plugging process, which solves the problem of difficulty in correcting the shape of the cylinder, makes the cylinder consistent with the designed cross-section, and reduces the number of hammering times required when installing the wave-breaking plate.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tank supporting tooling device for a tank truck plugging process, comprising two fan surfaces, both ends of the fan surfaces are fixedly connected with right-angle frames, a round tube is installed between the right-angle frame and the fan surfaces, a threaded rod with both ends movably extending to the inside of the right-angle frame is arranged between the two fan surfaces, a first internally threaded tube adapted to the threaded rod is fixedly connected to one side of the right-angle frame, and a reinforcement rod for increasing the supporting strength of the round tube is installed between the two round tubes.

[0007] Preferably, the top of the right-angle frame is rotatably connected to a base, and one end of the circular tube extends to the inside of the base and is rotatably connected thereto.

[0008] Preferably, the top of the circular tube is fixedly connected to a first block, one side of the sector is fixedly connected to a positioning plate, and one side of the first block is provided with a bolt with one end movably penetrating the first block and the positioning plate.

[0009] Preferably, both ends of the reinforcement rod are movably inserted into the round tube, both ends of the reinforcement rod are provided with external threads, one side of the round tube is provided with an internal thread groove compatible with the reinforcement rod and the external thread, and both ends of the reinforcement rod are sleeved with a second internal thread tube.

[0010] Preferably, a second block is fixedly connected to the middle of the threaded rod, and a plurality of side panels are fixedly connected to the outer side of the second block.

[0011] Preferably, one side of the side plate is rotatably connected to an extension plate, the projection of the side plate on the horizontal plane is located radially inside the projection of the right-angle frame on the horizontal plane, and the projection of the extension plate on the horizontal plane is located radially outside the projection of the right-angle frame on the horizontal plane.

[0012] Compared with the prior art, the utility model provides a tank car tank plugging process tank support tooling device, which has the following beneficial effects:

[0013] 1. Through the setting of the fan surface and threaded rod, the tooling can reach the cross section of the cylinder. The upper and lower fan surfaces support the cross section of the cylinder to meet the requirements of the drawing. The shape of the cylinder can be corrected to make the cylinder consistent with the designed cross section, reducing the number of hammering required during the installation of the wave-breaking plate, thereby reducing the possibility of hammer marks and scratches on the cylinder caused by hammering.

[0014] 2. The position of the round tube used to increase the support strength can be flexibly adjusted by the provided base, the first block and the bolts. During the process of the tooling supporting the cylinder, a larger volume of material can be transported into the cylinder without removing the tooling, thereby improving the convenience of using the tooling.

[0015] 3. By setting up the second block, side plate and extension plate, the width of the push plate outside the threaded rod can be maximized, making it convenient for the staff to push the push plate to drive the threaded rod to rotate, reducing the difficulty of rotating the threaded rod and then driving the tooling to reach the cross-section of the cylinder, and at the same time preventing the push plate from being blocked by the inner wall of the cylinder and unable to rotate. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the connection between the circular tube and the reinforcement rod of the utility model;

[0019] Figure 3 It is a structural schematic diagram of the connection between the circular tube and the side plate of the utility model;

[0020] Figure 4 It is a structural schematic diagram of the threaded rod of the utility model.

[0021] In the figure: 1. fan; 2. right-angle frame; 3. round tube; 4. threaded rod; 5. first internally threaded tube; 6. reinforcement rod; 7. base; 8. first block; 9. positioning plate; 10. bolt; 11. second internally threaded tube; 12. second block; 13. side panel; 14. extension plate. DETAILED DESCRIPTION

[0022] The following will describe the implementation methods of the present application in detail with the help of accompanying drawings and examples, so that the implementation process of how the present application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0023] Embodiment 1

[0024] Figure 1-Figure 3 The utility model is an embodiment of a tank truck plugging process tank support tooling device, comprising two fan surfaces 1, both ends of the fan surface 1 are fixedly connected with a right angle frame 2, a round tube 3 is installed between the right angle frame 2 and the fan surface 1, a threaded rod 4 with both ends movably extending to the inside of the right angle frame 2 is arranged between the two fan surfaces 1, a first internal threaded tube 5 adapted to the threaded rod 4 is fixedly connected to one side of the right angle frame 2, a reinforcing rod 6 for increasing the supporting strength of the round tube 3 is installed between the two round tubes 3, according to the cross section of the tank truck cylinder, a tank support tooling consistent with the internal cross section of the cylinder is made, the tooling is divided into upper and lower fan surfaces 1, and the middle part is used 1 00mm threaded rod 4 is detachably connected, 50 round tube 3 is used to support the sector 1 and the right-angle frame 2 to form a certain strength. After the tooling is divided and packed, it is placed inside the tank in advance, and the threaded rods 4 on both sides are twisted to make the tooling reach the cross-section of the cylinder. The upper and lower sectors 1 prop up the cross-section of the cylinder to meet the requirements of the drawing. In this way, when the wave-breaking board is placed, hammering can be reduced, which facilitates construction, makes the tooling completely fit the inner wall of the cylinder, can correct the shape of the cylinder, make the cylinder consistent with the designed cross-section, and reduce the number of hammering times required when installing the wave-breaking board, thereby reducing the possibility of hammer marks and scratches on the cylinder caused by hammering.

[0025] Improve the installation efficiency of a single wavebreaker, reduce the operation time by 1h / vehicle, and avoid stress concentration caused by hammering.

[0026] The top of the right-angle frame 2 is rotatably connected to a base 7, one end of the circular tube 3 extends to the inside of the base 7 and is rotatably connected thereto, the top of the circular tube 3 is fixedly connected to a first block 8, one side of the fan 1 is fixedly connected to a positioning plate 9, and one side of the first block 8 is provided with a bolt 10 with one end movably penetrating the first block 8 and the positioning plate 9. When in use, the base 7 is rotated to drive the circular tube 3 and the first block 8 to rotate until the first block 8 is close to the positioning plate 9, and then the bolt 10 is rotated to pass through the first block 8 and the positioning plate 9 to fix the circular tube 3 and the first block 8 on the fan 1, so as to increase the support strength. When the tooling supports the cylinder, it is necessary to carry a large volume of material. When the material reaches the inside of the cylinder, the inclined round tube 3 will hinder the material from entering the cylinder. At this time, the bolt 10 is removed from the positioning plate 9 and the first block 8, and the base 7 is rotated to drive the round tube 3 and the first block 8 to rotate to a direction perpendicular to the fan surface 1. At this time, the round tube 3 no longer blocks the cross-section of the fan surface 1 and the cylinder. The larger volume of material is sent into the cylinder from between the two fan surfaces 1, and then the round tube 3 is fixed on the positioning plate 9 again. The position of the round tube 3 for increasing the supporting strength can be flexibly adjusted. During the process of tooling supporting the cylinder, the tooling does not need to be removed to transport a larger volume of material into the cylinder, thereby improving the convenience of using the tooling.

[0027] When the round tube 3 is in the working state, the two ends of the reinforcing rod 6 are fixed on the round tube 3 by the second internal threaded tube 11.

[0028] Embodiment 2

[0029] Reference Figure 1-Figure 4On the basis of the first embodiment, a second block 12 is fixedly connected to the middle of the threaded rod 4, and a plurality of side plates 13 are fixedly connected to the outer side of the second block 12. An extension plate 14 is rotatably connected to one side of the side plate 13. The projection of the side plate 13 on the horizontal plane is located radially inward of the projection of the right-angle frame 2 on the horizontal plane, and the projection of the extension plate 14 on the horizontal plane is located radially outward of the projection of the right-angle frame 2 on the horizontal plane. When the threaded rod 4 needs to be rotated, the moving extension plate 14 is in the same plane as the side plate 13, and then the extension plate 14 is pushed to drive the side plate 13, the second block 12 and the threaded rod 4 to rotate, and the extension plate 14 close to the cylinder is moved to a direction perpendicular to the side plate 13 to prevent the extension plate 14 from being blocked by the cylinder and unable to rotate, which can maximize the width of the push plate outside the threaded rod 4, facilitate the staff to push the push plate to drive the threaded rod 4 to rotate, reduce the difficulty of rotating the threaded rod 4 and then drive the tooling to reach the cross section of the cylinder, and at the same time prevent the push plate from being blocked by the inner wall of the cylinder and unable to rotate.

[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A tank support tooling device for a tank truck plugging process, comprising two sectors (1), characterized in that: Both ends of the fan surface (1) are fixedly connected to a right-angle frame (2), a round tube (3) is installed between the right-angle frame (2) and the fan surface (1), a threaded rod (4) is arranged between the two fan surfaces (1), both ends of which are movably extended into the interior of the right-angle frame (2), a first internally threaded tube (5) adapted to the threaded rod (4) is fixedly connected to one side of the right-angle frame (2), and a reinforcing rod (6) for increasing the supporting strength of the round tube (3) is installed between the two round tubes (3).

2. The tank support tooling device for tank truck plugging process according to claim 1 is characterized by: The top of the right-angle frame (2) is rotatably connected to a base (7), and one end of the circular tube (3) extends to the inside of the base (7) and is rotatably connected thereto.

3. The tank support tooling device for tank truck plugging process according to claim 1 is characterized by: A first block (8) is fixedly connected to the top of the circular tube (3), a positioning plate (9) is fixedly connected to one side of the sector (1), and a bolt (10) is provided on one side of the first block (8) with one end movably passing through the first block (8) and the positioning plate (9).

4. The tank support tooling device for tank truck plugging process according to claim 1 is characterized by: Both ends of the reinforcing rod (6) are movably inserted through the circular tube (3), both ends of the reinforcing rod (6) are provided with external threads, one side of the circular tube (3) is provided with an internal thread groove that matches the reinforcing rod (6) and the external threads, and both ends of the reinforcing rod (6) are sleeved with a second internal thread tube (11).

5. The tank support tooling device for tank truck plugging process according to claim 1 is characterized by: A second block (12) is fixedly connected to the middle of the threaded rod (4), and a plurality of side plates (13) are fixedly connected to the outer side of the second block (12).

6. The tank support tooling device for tank truck plugging process according to claim 5 is characterized by: An extension plate (14) is rotatably connected to one side of the side plate (13); a projection of the side plate (13) on a horizontal plane is located radially inside a projection of the right-angle frame (2) on the horizontal plane; and a projection of the extension plate (14) on a horizontal plane is located radially outside a projection of the right-angle frame (2) on the horizontal plane.

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