Diamond cutter with chip breaker grooves

By adopting a combined tool rod structure, the rotational connection and limiting mechanism between the movable tool rod part and the fixed tool rod part are used to solve the problem of poor fixing stability during disassembly and assembly, and the existing diamond tool is achieved with higher fixing stability and lower replacement costs.

CN222470753UActive Publication Date: 2025-02-14HUBEI LINGXIN SUPERHARD MATERIALS CO LTD
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Patent Information

Application Number
CN202420808431.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2025-02-14
Estimated Expiration
2034-04-17

AI Technical Summary

Technical Problem

During the disassembly and assembly process of existing diamond tools with chip breakers, the tool rod is easily damaged by bolts, resulting in wear and depression of the fixing surface of the guide rod, deterioration of fixing stability, and the cost of replacing the tool rod is high.

Method used

A combined tool rod structure is adopted, consisting of a movable tool rod part and a fixed tool rod part. One end of the movable tool rod part is rotatably connected to the rotating groove of the fixed tool rod part, and the leveling of the movable tool rod part is achieved through the limit driving mechanism and the limiting mechanism. The fixing surface is rotated to the designated position and the tool holder to ensure the stability of the fixing.

Benefits of technology

Through the design of the combined tool rod structure, the tool rod fixing surface is avoided, the tool fixing stability is improved, the cost of replacing the tool rod is reduced, and the tool service life is extended.

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Abstract

The utility model provides a diamond cutter with a chip breaker groove, which relates to the technical field of diamond cutters and comprises a combined cutter bar and a cutter head body, a cutter head groove is arranged at one end of the combined cutter bar, the cutter head body is mounted in the cutter head groove, the chip breaker groove is arranged on the cutter head body, and the combined cutter bar comprises a movable cutter bar portion and a fixed cutter bar portion. A protruding part is arranged at one end of the movable cutter bar part and rotationally connected with the rotating groove, a limiting mechanism is detachably installed in the assembling groove, and a limiting driving mechanism for driving the limiting mechanism is installed on the first step groove. The combined cutter bar is composed of the movable cutter bar part and the fixed cutter bar part, one end of the movable cutter bar part can be rotationally connected with the rotating groove in one end of the fixed cutter bar part, and when the face, fixed to the cutter holder, of the movable cutter bar part is damaged, the surface is sunken, and the fixing stability of the cutter is affected; and the fixed surface on the flat movable cutter bar part can be rotated to a specified position by rotating the movable cutter bar part, so that the fixed surface and the cutter holder can be mounted.
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Description

Technical Field

[0001] The utility model relates to the technical field of diamond tool, in particular to a diamond tool with a chip breaker groove. Background Art

[0002] Diamond tools have the advantages of extremely high hardness and wear resistance, low friction coefficient, high elastic modulus, high thermal conductivity, low thermal expansion coefficient, and low affinity with non-ferrous metals. They can be used for precision machining of non-metallic hard and brittle materials such as graphite, highly wear-resistant materials, composite materials, high-silicon aluminum alloys and other tough non-ferrous metal materials. During machining, iron chips sometimes continue to flow, which is not good for machining and tools. Therefore, diamond tools are often equipped with chip breaking grooves to break the iron chips.

[0003] At present, most of the existing diamond tool bars with chip breaker grooves are integrated structures. When the tool bar is fixed to the tool holder, the tool bar is generally fixed to the tool holder by multiple bolts on the tool holder. However, as the tool is continuously disassembled and assembled, the tool bar is greatly damaged by the fixing of the bolts, which easily causes surface problems such as wear and depression on the fixing surface of the guide rod, making the fixing stability of the tool bar worse when it is fixed by bolts again. At this time, if the tool bar is replaced to ensure the fixing stability, it will cause a large cost waste. Therefore, the utility model proposes a diamond tool with a chip breaker groove to solve the shortcomings of the existing technology. Utility Model Content

[0004] In view of the above problems, the purpose of the utility model is to provide a diamond tool with a chip breaker groove. The combined tool rod is composed of a movable tool rod part and a fixed tool rod part, and one end of the movable tool rod part can be rotatably connected to the rotating groove of one end of the fixed tool rod part. When the surface of the movable tool rod part fixed to the tool holder is damaged and the surface is depressed, thereby affecting the fixing stability of the tool, the fixed surface of the flat movable tool rod part can be rotated to a specified position by rotating the movable tool rod part to achieve installation with the tool holder.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A diamond tool with a chip breaker groove comprises a combined tool rod and a tool head body, wherein one end of the combined tool rod is provided with a tool head groove, the tool head body is installed in the tool head groove, and the tool head body is provided with a chip breaker groove. The combined tool rod comprises a movable tool rod part and a fixed tool rod part, the tool head groove is arranged at one end of the fixed tool rod part, the end of the fixed tool rod part away from the tool head groove is provided with a rotating groove, and the end face of the fixed tool rod part on one side of the rotating groove is provided with a fixing hole, and the fixing holes are provided with four groups in a rectangular array, a first step groove and a second step groove are provided on the outer wall of one end of the movable tool rod part, a protrusion is provided at one end of the movable tool rod part, the protrusion is rotatably connected with the rotating groove, and an assembly groove is symmetrically provided inside the movable tool rod part between the protrusion and the second step groove, a limiting mechanism can be detachably installed in the assembly groove, the limiting mechanism is connected to the fixing hole, and a limiting driving mechanism for driving the limiting mechanism is installed on the first step groove.

[0007] A further improvement is that the chip breaker groove is in a V-shaped structure, and the groove width of the end of the chip breaker groove away from the cutting edge of the cutter body is greater than the groove width of the end of the chip breaker groove close to the cutting edge of the cutter body.

[0008] A further improvement is that: the first step groove and the second step groove are both annular grooves, and the diameter of the first step groove is larger than the diameter of the second step groove, the protrusion is a cylindrical structure, and the diameter of the protrusion is equal to the diameter of the second step groove.

[0009] Further improvement is that: the limiting mechanism includes a fixed groove body, a screw and a limiting sleeve, the fixed groove body can be detachably installed in the assembly groove, a sliding hole is provided inside the fixed groove body, the sliding hole is slidably connected with the limiting sleeve, a screw is rotatably provided at one end of the fixed groove body, one end of the screw extends into the sliding hole, and the limiting sleeve is threadedly connected to the screw.

[0010] A further improvement is that: step connecting holes are symmetrically provided on both sides of the movable tool rod part between the protrusion and the second step groove, and the step connecting holes are linearly arranged in multiple groups, and connecting bolts are provided in the multiple groups of step connecting holes, and the fixed groove body is provided with docking threaded holes adapted to the connecting bolts. The fixed groove body is installed in the assembly groove inside the movable tool rod part after being assembled with the connecting bolts and the docking threaded holes.

[0011] A further improvement is that the limit drive mechanism includes a driven gear and a gear ring, the driven gear is installed on one end of the screw located in the second step groove, the gear ring is rotatably installed on the first step groove, and the driven gear is meshed with the gear ring.

[0012] The beneficial effects of the utility model are as follows: the utility model arranges the combined tool rod to be composed of a movable tool rod portion and a fixed tool rod portion, and one end of the movable tool rod portion can be rotatably connected to the rotating groove at one end of the fixed tool rod portion. When the surface of the movable tool rod portion fixed to the tool holder is damaged to produce surface depression and affect the fixing stability of the tool, the movable tool rod portion can be rotated to rotate the fixed surface on the flat movable tool rod portion to a specified position to achieve installation with the tool holder. After the movable tool rod portion is rotated by an angle, the limiting driving mechanism provided on the first step groove drives the limiting mechanism to dock with the fixing hole, thereby connecting the movable tool rod portion with the fixed tool rod portion, so that the movable tool rod portion and the fixed tool rod portion form a whole that will not rotate. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a main schematic diagram of the utility model;

[0014] Figure 2 This is a schematic diagram of the structure of the movable shank portion of the utility model;

[0015] Figure 3 It is a partial enlarged schematic diagram of the installation structure of the limit mechanism of the utility model;

[0016] Figure 4 It is a side view schematic diagram of the fixing hole setting structure of the utility model.

[0017] Among them: 1. Combined tool bar; 101. Movable tool bar portion; 102. Fixed tool bar portion; 103. Rotating groove; 104. Fixed hole; 105. First step groove; 106. Second step groove; 107. Protrusion; 2. Tool head body; 3. Tool head groove; 4. Chip breaker groove; 5. Assembly groove; 6. Limiting mechanism; 601. Fixed groove body; 602. Screw; 603. Limiting sleeve; 604. Sliding hole; 7. Limiting drive mechanism; 701. Driven gear; 702. Gear ring; 8. Step connecting hole; 9. Connecting bolt; 10. Docking threaded hole. DETAILED DESCRIPTION

[0018] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with an embodiment. The embodiment is only used to explain the present invention and does not constitute a limitation on the protection scope of the present invention.

[0019] according to Figure 1-4As shown, this embodiment proposes a diamond tool with a chip breaker groove, including a combined tool bar 1 and a tool head body 2, one end of the combined tool bar 1 is provided with a tool head groove 3, the tool head body 2 is installed in the tool head groove 3, the tool head body 2 is provided with a chip breaker groove 4, the combined tool bar 1 includes a movable tool bar portion 101 and a fixed tool bar portion 102, the tool head groove 3 is arranged at one end of the fixed tool bar portion 102, the end of the fixed tool bar portion 102 away from the tool head groove 3 is provided with a rotating groove 103, the end face of the fixed tool bar portion 102 on one side of the rotating groove 103 is provided with a fixing hole 104, the fixed tool bar portion 102 Four groups of holes 104 are arranged in a rectangular array, a first step groove 105 and a second step groove 106 are arranged on the outer wall of one end of the movable tool rod portion 101, a protrusion 107 is arranged at one end of the movable tool rod portion 101, the protrusion 107 is rotatably connected to the rotating groove 103, and assembly grooves 5 are symmetrically arranged inside the movable tool rod portion 101 between the protrusion 107 and the second step groove 106, a limiting mechanism 6 can be detachably installed in the assembly groove 5, the limiting mechanism 6 is connected to the fixing hole 104, and a limiting driving mechanism 7 for driving the limiting mechanism 6 is installed on the first step groove 105.

[0020] The connection method between the cutter head body 2 and the cutter head groove 3 of the utility model is the prior art. When the diamond tool with a chip breaker groove of the utility model is used and fixed, when one fixed surface of the movable tool rod part 101 is constantly disassembled and assembled with the tool holder and is worn by the bolts on the tool holder, in order to avoid the surface depression caused by wear affecting the stability when clamping again, the movable tool rod part 101 can be rotated to make the other fixed surface on the movable tool rod part 101 rotate to the current position and be assembled with the tool holder. During operation, first use the limit drive mechanism 7 to drive the limit mechanism 6 to disengage from the connection with the fixing hole 104, then rotate the movable tool rod part 101 rotatably installed with the rotating groove 103 on the fixed tool rod part 102 by ninety degrees, and then use the limit drive mechanism 7 again to drive the connection between the limit mechanism 6 and the fixing hole 104, so as to realize the connection between the movable tool rod part 101 and the fixed tool rod part 102 into a whole, and then assemble and fix the movable tool rod part 101 with the tool holder.

[0021] The chip breaker groove 4 is in a V-shaped structure, and the groove width of the end of the chip breaker groove 4 away from the cutting edge of the cutter head body 2 is greater than the groove width of the end of the chip breaker groove 4 close to the cutting edge of the cutter head body 2. By setting the groove width of the V-shaped chip breaker groove 4 as described above, the chip guiding effect of the chip breaker groove 4 can be maximized to avoid the accumulation of waste chips in the chip breaker groove 4 and affecting the subsequent chip breaking operation.

[0022] The first step groove 105 and the second step groove 106 are both annular grooves, and the diameter of the first step groove 105 is larger than the diameter of the second step groove 106 . The protrusion 107 is a cylindrical structure, and the diameter of the protrusion 107 is equal to the diameter of the second step groove 106 .

[0023] The position limiting mechanism 6 comprises a fixed slot body 601, a screw rod 602 and a position limiting sleeve 603. The fixed slot body 601 is detachably mounted in the assembly slot 5. A sliding hole 604 is provided inside the fixed slot body 601. The position limiting sleeve 603 is slidably connected inside the sliding hole 604. A screw rod 602 is rotatably provided at one end of the fixed slot body 601. One end of the screw rod 602 extends into the sliding hole 604. The position limiting sleeve 603 is threadedly connected to the screw rod 602. The position limiting driving mechanism 7 comprises a driven gear 701 and a gear ring 702. The driven gear 701 is mounted on one end of the screw rod 602 located in the second step groove 106. The gear ring 702 is rotatably mounted on the first step groove 105. The driven gear 701 meshes with the gear ring 702. When the limit driving mechanism 7 drives the limit mechanism 6, the gear ring 702 rotatably installed on the first step groove 105 is rotated, so that the gear ring 702 drives the screw 602 of the two sets of limit mechanisms 6 installed with the driven gear 701 to rotate synchronously. When the screw 602 rotates, the limit sleeve 603 threadedly connected to the screw 602 moves in the sliding hole 604, so that the limit sleeve 603 is connected and separated from the fixed hole at the corresponding position, thereby realizing the connection between the movable knife rod part 101 and the fixed knife rod part 102 or the separation between the movable knife rod part 101 and the fixed knife rod part 102.

[0024] Embodiment 2

[0025] according to Figure 1-4 As shown, this embodiment proposes a diamond tool with a chip breaker groove, including a combined tool bar 1 and a tool head body 2, one end of the combined tool bar 1 is provided with a tool head groove 3, the tool head body 2 is installed in the tool head groove 3, the tool head body 2 is provided with a chip breaker groove 4, the combined tool bar 1 includes a movable tool bar portion 101 and a fixed tool bar portion 102, the tool head groove 3 is arranged at one end of the fixed tool bar portion 102, the end of the fixed tool bar portion 102 away from the tool head groove 3 is provided with a rotating groove 103, the end face of the fixed tool bar portion 102 on one side of the rotating groove 103 is provided with a fixing hole 104, the fixed tool bar portion 102 Four groups of holes 104 are arranged in a rectangular array, a first step groove 105 and a second step groove 106 are arranged on the outer wall of one end of the movable tool rod portion 101, a protrusion 107 is arranged at one end of the movable tool rod portion 101, the protrusion 107 is rotatably connected to the rotating groove 103, and assembly grooves 5 are symmetrically arranged inside the movable tool rod portion 101 between the protrusion 107 and the second step groove 106, a limiting mechanism 6 can be detachably installed in the assembly groove 5, the limiting mechanism 6 is connected to the fixing hole 104, and a limiting driving mechanism 7 for driving the limiting mechanism 6 is installed on the first step groove 105.

[0026] Step connection holes 8 are symmetrically arranged on both sides of the movable shank portion 101 between the protrusion 107 and the second step groove 106. The step connection holes 8 are arranged in a linear manner and are provided in a plurality of groups. Connecting bolts 9 are provided in the plurality of step connection holes 8. The fixed groove body 601 is provided with a docking threaded hole 10 adapted to the connecting bolt 9. The fixed groove body 601 is installed in the assembly groove 5 inside the movable shank portion 101 after being assembled with the connecting bolt 9 and the docking threaded hole 10. The limit drive mechanism 7 of the utility model can be disassembled and installed with the first step groove 105, and cooperates with the limit mechanism 6 that can be disassembled and installed with the assembly groove 5, so that the limit drive mechanism 7 and the limit mechanism 6 can be disassembled and assembled with the movable shank portion 101 of the adapted combined shank 1 for use, thereby improving the flexibility of use. It will also reduce the processing difficulty of the combined shank 1 of the utility model.

[0027] The utility model arranges the combined knife bar 1 to consist of a movable knife bar portion 101 and a fixed knife bar portion 102, and one end of the movable knife bar portion 101 can be rotatably connected to a rotating groove 103 at one end of the fixed knife bar portion 102. When the surface of the movable knife bar portion 101 fixed to the knife seat is damaged to produce a surface depression, which affects the fixing stability of the tool, the movable knife bar portion 101 can be rotated to rotate the flat fixed surface of the movable knife bar portion 101 to a specified position to achieve installation with the knife seat. After the movable knife bar portion 101 is rotated by an angle, the limiting driving mechanism 7 provided on the first step groove 105 drives the limiting mechanism 6 to dock with the fixing hole 104, thereby connecting the movable knife bar portion 101 and the fixed knife bar portion 102 together, so that the movable knife bar portion 101 and the fixed knife bar portion 102 form a whole that will not rotate.

[0028] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A diamond tool with a chip breaker, characterized in that: The invention comprises a combined tool rod (1) and a tool head body (2), wherein one end of the combined tool rod (1) is provided with a tool head groove (3), the tool head body (2) is installed in the tool head groove (3), the tool head body (2) is provided with a chip breaker groove (4), the combined tool rod (1) comprises a movable tool rod portion (101) and a fixed tool rod portion (102), the tool head groove (3) is arranged at one end of the fixed tool rod portion (102), a rotating groove (103) is arranged at the end of the fixed tool rod portion (102) away from the tool head groove (3), and a fixing hole (104) is arranged on the end surface of the fixed tool rod portion (102) on one side of the rotating groove (103), and the fixing holes (104) are arranged in a rectangular array. There are four groups, a first step groove (105) and a second step groove (106) are provided on the outer wall of one end of the movable knife rod part (101), a protrusion (107) is provided on one end of the movable knife rod part (101), the protrusion (107) is rotatably connected to the rotation groove (103), an assembly groove (5) is symmetrically provided inside the movable knife rod part (101) between the protrusion (107) and the second step groove (106), a limit mechanism (6) is detachably installed in the assembly groove (5), the limit mechanism (6) is connected to the fixing hole (104), and a limit driving mechanism (7) for driving the limit mechanism (6) is installed on the first step groove (105).

2. A diamond tool with a chip breaker according to claim 1, characterized in that: The chip breaker groove (4) is in a V-shaped structure, and the groove width of the end of the chip breaker groove (4) away from the cutting edge of the cutter head body (2) is greater than the groove width of the end of the chip breaker groove (4) close to the cutting edge of the cutter head body (2).

3. A diamond tool with a chip breaker according to claim 1, characterized in that: The first step groove (105) and the second step groove (106) are both annular grooves, and the diameter of the first step groove (105) is greater than the diameter of the second step groove (106). The protrusion (107) is a cylindrical structure, and the diameter of the protrusion (107) is equal to the diameter of the second step groove (106).

4. A diamond tool with a chip breaker according to claim 1, characterized in that: The limiting mechanism (6) comprises a fixed groove body (601), a screw rod (602) and a limiting sleeve (603); the fixed groove body (601) is detachably mounted in the assembly groove (5); a sliding hole (604) is provided inside the fixed groove body (601); the limiting sleeve (603) is slidably connected inside the sliding hole (604); a screw rod (602) is rotatably provided at one end of the fixed groove body (601); one end of the screw rod (602) extends into the sliding hole (604); and the limiting sleeve (603) is threadedly connected to the screw rod (602).

5. A diamond tool with a chip breaker according to claim 4, characterized in that: Step connection holes (8) are symmetrically arranged on both sides of the movable knife rod part (101) between the protrusion (107) and the second step groove (106); the step connection holes (8) are arranged in a linear manner in a plurality of groups; each of the plurality of step connection holes (8) is provided with a connection bolt (9); the fixed groove body (601) is provided with a docking threaded hole (10) adapted to the connection bolt (9); the fixed groove body (601) is installed in the assembly groove (5) inside the movable knife rod part (101) after being assembled with the connection bolt (9) and the docking threaded hole (10).

6. A diamond tool with a chip breaker according to claim 5, characterized in that: The position limiting driving mechanism (7) comprises a driven gear (701) and a gear ring (702); the driven gear (701) is mounted on one end of the screw rod (602) located in the second step groove (106); the gear ring (702) is rotatably mounted on the first step groove (105); and the driven gear (701) is meshed with the gear ring (702).