Jig for pressing electromagnet
By designing a fixture including a fixed base, a slide chute, a fixed block, a top pressure seat, an expansion handle, a screw mount, a planetary reducer and a handwheel, the low installation efficiency and poor quality of the electromagnet in the prior art are solved. The problem of stability realizes automated installation and real-time monitoring, improving assembly efficiency and product quality.
Patent Information
- Application Number
- CN202420411210.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-04
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-03-04
AI Technical Summary
The existing fixtures used for pressing electromagnets require manual operation when producing motors in small batches, resulting in low assembly efficiency, unstable quality and rework.
A fixture including a fixed base, a slide chute, a fixed block, a top pressure holder, an expansion handle, a screw mount, a planetary reducer and a handwheel were designed. The solenoid was realized through the matching of a top pressure holder and a planetary reducer. Automatic installation and real-time monitoring of assembly status through laser sensors.
It improves the stability and convenience of electromagnet installation, reduces the demand for manual operation, improves assembly efficiency and product quality, and reduces the rework rate.
Smart Images

Figure CN222472194U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electromagnet fixtures, in particular to a fixture used for pressing an electromagnet. Background Art
[0002] An electromagnet is a device that generates electromagnetism when electricity is applied. A conductive winding that matches its power is wound around the outside of the iron core. This coil with current flowing through it has magnetism like a magnet. It is also called an electromagnet. We usually make it into a bar or hoof shape to make the iron core easier to magnetize. An electromagnet is a device that generates electromagnetism when electricity is applied. A conductive winding that matches its power is wound around the outside of the iron core. This coil with current flowing through it has magnetism like a magnet. It is also called an electromagnet. We usually make it into a bar or hoof shape to make the iron core easier to magnetize.
[0003] An existing jig for clamping electromagnets requires manual clamping and fixing of the electromagnets in the motor housing during small-batch production of motors. However, due to the lack of reliable jigs, the current work of assembling electromagnets requires a large amount of manpower and material resources, is inefficient, and the quality of the finished product is unstable, and rework and reassembly are often required. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides a fixture for pressing an electromagnet.
[0005] The utility model is implemented by the following technical scheme: a fixture for clamping an electromagnet, comprising a fixed base, a sliding groove is opened on the top of the fixed base, a fixed block is fixedly connected to the top of the fixed base, a top pressure seat is fixedly connected to the top of the fixed base, an expansion handle is fixedly connected to the top pressure seat, a screw rod mounting seat is fixedly connected to the right end of the screw rod mounting seat, a planetary reducer is fixedly connected to the right end of the planetary reducer, a hand wheel is fixedly connected to the right end of the planetary reducer, a laser sensor is threadedly connected to the top of the fixed base, and a rubber base is threadedly connected to the bottom end of the fixed base.
[0006] Through the above technical solution, the pressing seat controls the movement by turning the hand wheel to press the pink electromagnet into the motor, which is used to assemble the pressing mechanism and the brake system.
[0007] As a further improvement of the above solution, the laser sensor is located at the left end of the fixed block, and the fixed block is located on the left side of the top pressure seat.
[0008] Through the above technical solution, the laser sensor is used to monitor the status of the electromagnet assembly in real time and emits a buzzer reminder when it is overloaded.
[0009] As a further improvement of the above solution, the expansion handle is located at the top of the fixed base, the expansion handle is located on the right side of the fixed block, and the top pressure seat is located on the left side of the screw mounting seat.
[0010] Through the above technical solution, the expansion handle can be controlled by the tension rod to clamp the top sleeve, so that the clamping mechanism is locked and fixed.
[0011] As a further improvement of the above solution, the screw mounting seat is located at the left end of the handwheel, and the handwheel is located on the right side of the pressing seat.
[0012] As a further improvement of the above solution, the slide slot is located at the left end of the fixed block, and the laser sensor is located at the top of the slide slot.
[0013] Through the above technical solution, the fixing block is selected according to the motor model and different fixing blocks are installed to fix the motor.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] The utility model discloses to be provided with a planetary reducer and a hand wheel by a top pressing seat, so that the electromagnet installation is inconvenient when producing motors in small batches. This fixture is specially developed to solve the problem that the electromagnet is inconvenient to install when producing motors in small batches. The electromagnet can be installed in the motor efficiently and stably by using the top pressing mechanism and the fixing block, which improves the stability of the overall equipment when fixing the product and the convenience when installing the product, brings convenience to the staff and improves the work efficiency of the equipment when testing the product.
[0016] The utility model increases torque and high precision by changing the rotation speed by setting a planetary reducer, controls ejection or retraction by setting a rotating hand wheel, and transmits power by setting a screw rod mounting seat and cooperating with the planetary reducer to rotate the screw rod. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the front view structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the utility model when viewed from above;
[0020] Figure 4 It is a schematic diagram of the structure of the utility model from top view.
[0021] Description of main symbols:
[0022] 1. Fixed base; 2. Slide; 3. Fixed block; 4. Expansion handle; 5. Press seat; 6. Rubber base; 7. Screw mounting seat; 8. Planetary reducer; 9. Handwheel; 10. Laser sensor. DETAILED DESCRIPTION
[0023] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.
[0024] Example:
[0025] Please combine Figure 1-4 The jig for pressing the electromagnet in the present embodiment comprises a fixed base 1, a slide groove 2 is provided at the top of the fixed base 1, a fixed block 3 is fixedly connected to the top of the fixed base 1, a top pressing seat 5 is fixedly connected to the top of the fixed base 1, an expansion handle 4 is fixedly connected to the top pressing seat 5, a screw rod mounting seat 7 is fixedly connected to the right side of the screw rod mounting seat 7, a planetary reducer 8 is fixedly connected to the right end of the planetary reducer 8, a hand wheel 9 is fixedly connected to the right end of the planetary reducer 8, a laser sensor 10 is threadedly connected to the top of the fixed base 1, and a rubber base 6 is threadedly connected to the bottom end of the fixed base 1. By arranging the planetary reducer 8 and the hand wheel 9 on the top pressing seat 5, this jig can be specially developed for the inconvenience of installing the electromagnet when producing motors in small batches. The electromagnet can be installed in the motor efficiently and stably by using the top pressing mechanism and the fixed block 3, which improves the stability of the overall equipment when fixing the product and the convenience of installing the product, brings convenience to the use of the staff, and improves the work efficiency of the equipment when testing the product.
[0026] The pressing seat 5 is controlled to move by rotating the hand wheel 9 so that the pink electromagnet is pressed into the motor for assembling the pressing mechanism and the brake system.
[0027] The laser sensor 10 is located at the left end of the fixed block 3 , and the fixed block 3 is located at the left side of the pressing seat 5 .
[0028] The laser sensor 10 is used to monitor the status of the electromagnet assembly in real time and emit a buzzer to remind when it is overloaded.
[0029] The expansion handle 4 is located at the top of the fixed base 1 , the expansion handle 4 is located on the right side of the fixed block 3 , and the pressing seat 5 is located on the left side of the screw mounting seat 7 .
[0030] The expansion handle 4 can be controlled by the tension rod to hold the top sleeve tightly, so that the top tightening mechanism is locked and fixed.
[0031] The screw mounting seat 7 is located at the left end of the handwheel 9, and the handwheel 9 is located on the right side of the top pressure seat 5. The planetary reducer 8 is set to change the rotation speed to increase the torque and higher precision. The handwheel 9 is set to control the ejection or retraction, and the screw mounting seat 7 is set to cooperate with the planetary reducer 8 to rotate the screw for transmission.
[0032] The slide slot 2 is located at the left end of the fixed block 3 , and the laser sensor 10 is located at the top of the slide slot 2 .
[0033] The fixing block 3 is selected according to the motor model. Different fixing blocks 3 are not used to fix the motor.
[0034] The implementation principle of a fixture for clamping an electromagnet in the embodiment of the present application is as follows: the device is placed in a suitable position, and a planetary reducer 8 and a hand wheel 9 are set by a pressing seat 5. This fixture is specially developed for the inconvenience of installing the electromagnet when producing motors in small batches. The electromagnet can be installed in the motor efficiently and stably by using the pressing mechanism and the fixing block 3, which improves the stability of the overall device when fixing the product and the convenience of installing the product, brings convenience to the staff and improves the work efficiency of the equipment when testing the product. The planetary reducer 8 is set to change the rotation speed to increase the torque and higher precision. The ejection or retraction is controlled by setting a rotating hand wheel 9, and the screw mounting seat 7 is set to cooperate with the planetary reducer 8 to rotate the screw for transmission.
[0035] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. A fixture for clamping an electromagnet, characterized in that: The invention comprises a fixed base (1), a slide groove (2) is provided at the top of the fixed base (1), a fixed block (3) is fixedly connected to the top of the fixed base (1), a top pressure seat (5) is fixedly connected to the top of the fixed base (1), an expansion handle (4) is fixedly connected to the top of the top pressure seat (5), a screw rod mounting seat (7) is fixedly connected to the right end of the top pressure seat (5), a planetary reducer (8) is fixedly connected to the right side of the screw rod mounting seat (7), a hand wheel (9) is fixedly connected to the right end of the planetary reducer (8), a laser sensor (10) is threadedly connected to the top of the fixed base (1), and a rubber base (6) is threadedly connected to the bottom of the fixed base (1).
2. A jig for clamping an electromagnet as claimed in claim 1, characterized in that: The laser sensor (10) is located at the left end of the fixed block (3), and the fixed block (3) is located on the left side of the top pressure seat (5).
3. A jig for clamping an electromagnet as claimed in claim 1, characterized in that: The expansion handle (4) is located at the top end of the fixed base (1), the expansion handle (4) is located on the right side of the fixed block (3), and the top pressure seat (5) is located on the left side of the screw rod mounting seat (7).
4. A jig for clamping an electromagnet as claimed in claim 1, characterized in that: The screw rod mounting seat (7) is located at the left end of the hand wheel (9), and the hand wheel (9) is located at the right side of the top pressure seat (5).
5. A jig for clamping an electromagnet as claimed in claim 1, characterized in that: The slide groove (2) is located at the left end of the fixed block (3), and the laser sensor (10) is located at the top of the slide groove (2).