Filter plate pulling device of diaphragm filter press
By using guide wheels as guide mechanisms in the diaphragm filter press, the friction between the pull-up truck and the guide rail is reduced, and the problems of easy shutdown and high maintenance frequency in the prior art are solved, which extends the service life of the equipment and reduces the cost.
Patent Information
- Application Number
- CN202420438938.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-07
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-03-07
AI Technical Summary
The existing diaphragm filter press pull-up truck is prone to jamming during walking, causing equipment to be shut down, and the wear-resistant slides are seriously worn, resulting in poor contact and easy derailment, which increases the frequency and cost of maintenance.
The guide wheel is used as the guide mechanism, and the relative movement between the pull-up truck and the guide rail is completed through the rotation of the guide wheel, reducing friction and extending the service life of the equipment.
By reducing friction between the pull-up truck and the guide rail, the service life of the equipment is extended, the maintenance costs and labor intensity are reduced, and the equipment is prevented from being shut down.
Smart Images

Figure CN222489045U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filter plate pulling of filter presses, and in particular to a filter plate pulling device of a diaphragm filter press. Background Art
[0002] The plate pulling trolley of the high-efficiency diaphragm filter press is mainly used to pull apart the filter plates of the high-efficiency diaphragm filter press, so as to unload the pressed filter cake. During the process of pulling apart the filter plates, the plate pulling trolley needs to walk on the guide rail. The plate pulling trolley is driven by a chain through an electric motor. The plate pulling trolley and the guide rail are in contact with each other using a wear-resistant slider to ensure close contact between the trolley and the rail, while ensuring that the plate pulling trolley moves smoothly on the rail.
[0003] In the daily operation of the existing plate-pulling trolley, the wear-resistant slider of the plate-pulling trolley and the guide rail are particularly prone to jamming, causing the plate-pulling trolley to be damaged and malfunction, causing the high-efficiency diaphragm filter press to shut down. In addition, the wear-resistant slider of the plate-pulling trolley is severely worn, and the wear gap between the wear-resistant block and the track becomes larger, resulting in the inability of the plate-pulling trolley to effectively contact the guide rail, and it is easy to derail and jump teeth when pulling the plate. Therefore, frequent maintenance and replacement are required, which increases material costs and labor intensity, and seriously shortens the continuous operation cycle of the equipment. Summary of the invention
[0004] The technical problem to be solved by the utility model is to provide a filter plate pulling device for a diaphragm filter press, which uses a guide wheel as a guide mechanism and completes the relative movement between the pulling car and the guide rail through the rotation of the guide wheel, thereby reducing the mutual friction between the pulling car and the guide rail, extending the service life of the equipment, reducing maintenance costs and labor, and avoiding production stoppage caused by maintenance affecting equipment operation.
[0005] The utility model provides a filter plate pulling device for a membrane filter press, comprising a guide rail, a plate pulling trolley sleeved on the guide rail, and a guide mechanism arranged between the guide rail and the plate pulling trolley, wherein:
[0006] The guide rail comprises a horizontally arranged inverted U-shaped guide rail body, with guide transverse plates arranged facing each other on both sides of the lower opening of the guide rail body, and a strip guide opening is arranged between the two guide transverse plates;
[0007] The pallet truck comprises a top plate, a first side plate and a second side plate are respectively arranged on both sides of the top plate, the first side plate is connected to the bottom plate, a guide vertical plate is vertically arranged on the bottom plate, and the guide vertical plate is movably mounted in the strip guide opening;
[0008] The guide mechanism includes an upper guide wheel, a vertical guide wheel and a lower guide wheel. The upper guide wheel is arranged between the top plate and the guide rail body and its two ends are respectively connected to the first side plate and the second side plate. The vertical guide wheel is arranged between the first side plate and the guide rail body and its two ends are respectively connected to the top plate and the bottom plate. The lower guide wheel is arranged between the bottom plate and the guide rail body and its two ends are respectively connected to the first side plate and the second side plate.
[0009] Preferably, the first side panel comprises a first upper side panel and a first lower side panel, and the first upper side panel and the first lower side panel are detachably connected.
[0010] Preferably, flange plates are respectively provided at the connection points between the first upper side plate and the first lower side plate, and bolts are mounted on the flange plates to connect the first upper side plate and the first lower side plate.
[0011] Preferably, the second side plate includes a second upper side plate and a second lower side plate, a first strip opening is provided between the second upper side plate and the second lower side plate, and a second strip opening is provided between the second lower side plate and the bottom plate.
[0012] Preferably, both ends of the upper guide wheel are connected to the first upper side plate and the second upper side plate respectively.
[0013] Preferably, both ends of the lower guide wheel are connected to the first lower side plate and the second lower side plate respectively.
[0014] Preferably, the upper guide wheel includes a guide portion and a limiting portion, the outer diameter of the guide portion is smaller than the limiting portion, the guide portion is connected to the first upper side plate, and the limiting portion is connected to the second upper side plate.
[0015] Preferably, there are at least two guide vertical plates, which are arranged on both sides of the lower guide wheel.
[0016] Preferably, the number of the upper guide wheels, vertical guide wheels and lower guide wheels is ~ respectively.
[0017] Preferably, guide wheel shafts are movably provided in the upper guide wheel, the vertical guide wheel and the lower guide wheel, and both ends of the guide wheel shafts are connected to the pallet truck by bolts.
[0018] Working principle of the utility model: When the filter plate pulling device of the diaphragm filter press of the utility model is used, the chain connected to the power mechanism is connected to the guide vertical plate at one end of the pulling cart, and the other end of the pulling cart is connected to the filter plate of the filter press, and the pulling cart is driven to move on the guide rail through the power mechanism. During movement, the upper guide wheel, the vertical guide wheel and the lower guide wheel all rotate around the guide wheel shaft to reduce friction. The first strip opening and the second strip opening are set to facilitate equipment installation and maintenance. The upper guide wheel is set as a guide part and a limit part connected to each other, which can prevent the pulling cart from derailing at the first strip opening.
[0019] The beneficial effects of the utility model are as follows: the filter plate pulling device of the diaphragm filter press of the utility model uses the guide wheel as the guide mechanism, and completes the relative movement between the pulling cart and the guide rail through the rotation of the guide wheel, thereby reducing the mutual friction between the pulling cart and the guide rail, extending the service life of the equipment, reducing the maintenance cost and labor workload, and avoiding production stoppage caused by maintenance affecting the operation of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 The utility model is a schematic diagram of the structure of the filter plate pulling device of the diaphragm filter press.
[0021] In the figure:
[0022] Guide rail 1, guide rail body 11, guide cross plate 12, strip guide opening 13;
[0023] The pallet truck 2 includes a top plate 21, a first side plate 22, a first upper side plate 22-1, a first lower side plate 22-2, a flange plate 22-3, a second side plate 23, a second upper side plate 23-1, a second lower side plate 23-2, a first strip opening 23-3, a second strip opening 23-4, a bottom plate 24, and a guide vertical plate 25;
[0024] The guide mechanism 3 comprises an upper guide wheel 31 , a guide portion 31 - 1 , a limiting portion 31 - 2 , a vertical guide wheel 32 , a lower guide wheel 33 , and a guide wheel shaft 34 . DETAILED DESCRIPTION
[0025] In order to make the technical solution of the present utility model easier to understand, the technical solution of the present utility model is now clearly and completely described in the form of specific embodiments in combination with the accompanying drawings.
[0026] Embodiment 1:
[0027] like Figure 1 As shown, the filter plate pulling device of the membrane filter press of this embodiment comprises a guide rail 1, a pulling plate trolley 2 sleeved on the guide rail 1, and a guide mechanism 3 arranged between the guide rail 1 and the pulling plate trolley 2, wherein:
[0028] The guide rail 1 comprises a horizontally arranged inverted U-shaped guide rail body 11, guide transverse plates 12 are arranged facing each other at both sides of the lower opening of the guide rail body 11, and a strip guide opening 13 is arranged between the two guide transverse plates 12;
[0029] The pallet truck 2 includes a top plate 21, and a first side plate 22 and a second side plate 23 are respectively disposed on both sides of the top plate 21. The first side plate 22 is connected to a bottom plate 24, and a guide vertical plate 25 is vertically disposed on the bottom plate 24. The guide vertical plate 25 is movably mounted in the strip guide opening 13.
[0030] The guide mechanism 3 includes an upper guide wheel 31, a vertical guide wheel 32 and a lower guide wheel 33. The upper guide wheel 31 is arranged between the top plate 21 and the guide rail body 11, and its two ends are respectively connected to the first side plate 22 and the second side plate 23. The vertical guide wheel 32 is arranged between the first side plate 22 and the guide rail body 11, and its two ends are respectively connected to the top plate 21 and the bottom plate 24. The lower guide wheel 33 is arranged between the bottom plate 24 and the guide rail body 11, and its two ends are respectively connected to the first side plate 22 and the second side plate 23.
[0031] Embodiment 2:
[0032] like Figure 1 As shown, the filter plate pulling device of the membrane filter press of this embodiment comprises a guide rail 1, a pulling plate trolley 2 sleeved on the guide rail 1, and a guide mechanism 3 arranged between the guide rail 1 and the pulling plate trolley 2, wherein:
[0033] The guide rail 1 comprises a horizontally arranged inverted U-shaped guide rail body 11, guide transverse plates 12 are arranged facing each other at both sides of the lower opening of the guide rail body 11, and a strip guide opening 13 is arranged between the two guide transverse plates 12;
[0034] The pallet truck 2 includes a top plate 21, and a first side plate 22 and a second side plate 23 are respectively disposed on both sides of the top plate 21. The first side plate 22 is connected to a bottom plate 24, and a guide vertical plate 25 is vertically disposed on the bottom plate 24. The guide vertical plate 25 is movably mounted in the strip guide opening 13.
[0035] The guide mechanism 3 includes an upper guide wheel 31, a vertical guide wheel 32 and a lower guide wheel 33. The upper guide wheel 31 is arranged between the top plate 21 and the guide rail body 11, and its two ends are respectively connected to the first side plate 22 and the second side plate 23. The vertical guide wheel 32 is arranged between the first side plate 22 and the guide rail body 11, and its two ends are respectively connected to the top plate 21 and the bottom plate 24. The lower guide wheel 33 is arranged between the bottom plate 24 and the guide rail body 11, and its two ends are respectively connected to the first side plate 22 and the second side plate 23.
[0036] The first side plate 22 includes a first upper side plate 22 - 1 and a first lower side plate 22 - 2 , and the first upper side plate 22 - 1 and the first lower side plate 22 - 2 are detachably connected.
[0037] A flange plate 22-3 is provided at the connection between the first upper side plate 22-1 and the first lower side plate 22-2, and bolts are mounted on the flange plate 22-3 to connect the first upper side plate 22-1 and the first lower side plate 22-2.
[0038] The second side plate 23 includes a second upper side plate 23 - 1 and a second lower side plate 23 - 2 . A first strip opening 23 - 3 is provided between the second upper side plate 23 - 1 and the second lower side plate 23 - 2 . A second strip opening 23 - 4 is provided between the second lower side plate 23 - 2 and the bottom plate 24 .
[0039] Both ends of the upper guide wheel 31 are connected to the first upper side plate 22 - 1 and the second upper side plate 23 - 1 respectively.
[0040] Both ends of the lower guide wheel 33 are connected to the first lower side plate 22 - 2 and the second lower side plate 23 - 2 respectively.
[0041] The upper guide wheel 31 includes a guide portion 31 - 1 and a limit portion 31 - 2. The outer diameter of the guide portion 31 - 1 is smaller than the limit portion 31 - 2. The guide portion 31 - 1 is connected to the first upper side plate 22 - 1, and the limit portion 31 - 2 is connected to the second upper side plate 23 - 1.
[0042] There are at least two guide vertical plates 25 , which are arranged on both sides of the lower guide wheel 33 .
[0043] The number of the upper guide wheels 31 , the vertical guide wheels 32 and the lower guide wheels 33 are 3 to 5 respectively.
[0044] The upper guide wheel 31 , the vertical guide wheel 32 and the lower guide wheel 33 are all movably provided with a guide wheel shaft 34 , and both ends of the guide wheel shaft 34 are connected to the pallet truck 2 by bolts.
[0045] It should be noted that the embodiments described herein are only partial embodiments of the present invention, rather than all implementations of the present invention, and the embodiments are only exemplary, and their role is only to provide a more intuitive and clear way to understand the content of the present invention, rather than to limit the technical solutions described in the present invention. Without departing from the concept of the present invention, all other implementation methods that ordinary technicians in the field can think of without creative work, and other simple replacements and various changes to the technical solutions of the present invention, all belong to the protection scope of the present invention.
Claims
1. A filter plate pulling device for a membrane filter press, characterized in that: The invention comprises a guide rail (1), a pallet pulling trolley (2) sleeved on the guide rail (1), and a guide mechanism (3) arranged between the guide rail (1) and the pallet pulling trolley (2), wherein: The guide rail (1) comprises a horizontally arranged inverted U-shaped guide rail body (11), guide transverse plates (12) are arranged facing each other on both sides of the lower opening of the guide rail body (11), and a strip-shaped guide opening (13) is arranged between the two guide transverse plates (12); The pallet truck (2) comprises a top plate (21), a first side plate (22) and a second side plate (23) are respectively arranged on both sides of the top plate (21), the first side plate (22) is connected to the bottom plate (24), a guide vertical plate (25) is vertically arranged on the bottom plate (24), and the guide vertical plate (25) is movably mounted in the strip-shaped guide opening (13); The guide mechanism (3) comprises an upper guide wheel (31), a vertical guide wheel (32) and a lower guide wheel (33); the upper guide wheel (31) is arranged between the top plate (21) and the guide rail body (11), and its two ends are respectively connected to the first side plate (22) and the second side plate (23); the vertical guide wheel (32) is arranged between the first side plate (22) and the guide rail body (11), and its two ends are respectively connected to the top plate (21) and the bottom plate (24); the lower guide wheel (33) is arranged between the bottom plate (24) and the guide rail body (11), and its two ends are respectively connected to the first side plate (22) and the second side plate (23).
2. The filter plate pulling device of the membrane filter press according to claim 1, characterized in that: The first side plate (22) comprises a first upper side plate (22-1) and a first lower side plate (22-2), and the first upper side plate (22-1) and the first lower side plate (22-2) are detachably connected.
3. The filter plate pulling device of the membrane filter press according to claim 2, characterized in that: A flange plate (22-3) is provided at the connection between the first upper side plate (22-1) and the first lower side plate (22-2), and bolts are mounted on the flange plate (22-3) to connect the first upper side plate (22-1) and the first lower side plate (22-2).
4. The filter plate pulling device of the membrane filter press according to claim 3, characterized in that: The second side plate (23) comprises a second upper side plate (23-1) and a second lower side plate (23-2); a first strip-shaped opening (23-3) is provided between the second upper side plate (23-1) and the second lower side plate (23-2); and a second strip-shaped opening (23-4) is provided between the second lower side plate (23-2) and the bottom plate (24).
5. The filter plate pulling device of the membrane filter press according to claim 4, characterized in that: Both ends of the upper guide wheel (31) are respectively connected to the first upper side plate (22-1) and the second upper side plate (23-1).
6. The filter plate pulling device of the membrane filter press according to claim 4, characterized in that: The two ends of the lower guide wheel (33) are respectively connected to the first lower side plate (22-2) and the second lower side plate (23-2).
7. The filter plate pulling device of the membrane filter press according to claim 5, characterized in that: The upper guide wheel (31) comprises a guide portion (31-1) and a limiting portion (31-2); the outer diameter of the guide portion (31-1) is smaller than that of the limiting portion (31-2); the guide portion (31-1) is connected to the first upper side plate (22-1); and the limiting portion (31-2) is connected to the second upper side plate (23-1).
8. The filter plate pulling device of the membrane filter press according to claim 1, characterized in that: There are at least two guide vertical plates (25) which are arranged on both sides of the lower guide wheel (33).
9. The filter plate pulling device of a membrane filter press according to claim 1, characterized in that: The number of the upper guide wheel (31), the vertical guide wheel (32) and the lower guide wheel (33) is 3 to 5 respectively.
10. The filter plate pulling device of a membrane filter press according to claim 1, characterized in that: The upper guide wheel (31), the vertical guide wheel (32) and the lower guide wheel (33) are all movably provided with guide wheel shafts (34), and both ends of the guide wheel shaft (34) are connected to the pallet truck (2) by bolts.