Multi-cycle process gas condensation and purification system

By designing a multi-circulation process gas condensation purification system, using the combination of condenser, thermal temperature controller, purifier and liquid nitrogen source, the problem of low utilization rate of industrial gas condensation equipment in the prior art is solved, and condensate and liquid are realized Efficient utilization of nitrogen.

CN222489479UActive Publication Date: 2025-02-18SHAOXING EASTLAKE HIGH TECH CO LTD
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Patent Information

Application Number
CN202420245878.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-01
Publication Date
2025-02-18
Estimated Expiration
2034-02-01

AI Technical Summary

Technical Problem

The condensation raw materials utilization rate of existing industrial gas condensation equipment is low, and a single cycle process is usually used, resulting in waste of resources and inefficiency.

Method used

A multi-circulation process gas condensation purification system is designed to achieve multiple condensation and purification of industrial gases through the combination of condenser, thermal temperature controller, purifier and liquid nitrogen source, and improve the utilization efficiency of condensate and liquid nitrogen.

Benefits of technology

Through multiple cycles, the utilization efficiency of condensate and liquid nitrogen is significantly improved, and the overall efficiency of industrial gas condensation treatment is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of industrial gas condensation and purification equipment, and particularly relates to a multi-cycle process gas condensation and purification system which comprises a condenser, a heat temperature controller, a purifier and a liquid nitrogen source, the condenser comprises a main body cylinder, the main body cylinder is divided into an air cooling section and a liquid cooling section, the liquid cooling section is located below the air cooling section, cooling liquid is arranged in the liquid cooling section, and an air cooling partition plate is arranged in the air cooling section; the interior of the air cooling section is divided into a first air cooling chamber and a second air cooling chamber through an air cooling partition plate. A first condensation air inlet pipe is arranged on the lower portion of the side wall of the first air cooling chamber. A first condensation air outlet pipe is arranged on the upper portion of the side wall of the second air cooling chamber. A plurality of left heat exchange pipes are arranged in the first air cooling chamber, the tops of the left heat exchange pipes are jointly connected with a second condensation air inlet pipe, the bottoms of the left heat exchange pipes are jointly connected with a second condensation air outlet pipe, and the second condensation air outlet pipe is located at the liquid cooling section; the first air outlet pipe and the second condensate air inlet pipe are connected to the front end and the rear end of the purifier respectively, and the liquid nitrogen source and the third condensate air inlet pipe are connected to the front end and the rear end of the purifier respectively.
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Description

Technical Field

[0001] The utility model belongs to the technical field of industrial gas condensation purification equipment, and in particular relates to a multi-circulation process gas condensation purification system. Background Art

[0002] In the industrial production process, the post-processing and recovery of industrial gases such as industrial waste tails is a key step in clean production. There are many ways to recover industrial gases, including spray cooling, filtration, condensation recovery, etc. Through the above process, the gaseous industrial gas can be converted into a liquid medium. Compared with the treatment of gaseous industrial gases, the treatment efficiency of the liquid medium is higher. The existing processing equipment of this type has a low utilization rate for the condensed raw materials. Usually, the existing equipment of this type used in industrial production uses the condensate in a single cycle. In order to solve the above problems and improve the utilization efficiency of the condensed raw materials, the utility model hopes to provide a multi-cycle process gas condensation purification system. Utility Model Content

[0003] The purpose of the utility model is to provide a multi-cycle process gas condensation purification system to solve the problems raised in the above background technology.

[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0005] A multi-cycle process gas condensation purification system comprises a condenser, a thermal temperature controller, a purifier and a liquid nitrogen source; the condenser comprises a main body cylinder, the main body cylinder is divided into an air cooling section and a liquid cooling section, the liquid cooling section is located below the air cooling section, the liquid cooling section is provided with a coolant, and an air cooling partition is provided inside the air cooling section; the inside of the air cooling section is divided into an air cooling chamber 1 and an air cooling chamber 2 by the air cooling partition; a condensation air inlet pipe 1 is provided at the lower part of the side wall of the air cooling chamber 1, and a condensation air outlet pipe 1 is provided at the upper part of the side wall of the air cooling chamber 2; a plurality of left heat exchange pipes are provided inside the air cooling chamber 1, and the plurality of left heat exchange pipes are provided The tops of the tubes are commonly connected to a condensation air inlet pipe 2, and the bottoms of the several left heat exchange tubes are commonly connected to a condensation air outlet pipe 2, and the condensation air outlet pipe 2 is located at the liquid cooling section; a number of right heat exchange tubes are arranged inside the air cooling chamber 2, and the tops of the several right heat exchange tubes are commonly connected to a condensation air inlet pipe 3, and the bottoms of the several right heat exchange tubes are commonly connected to a condensation air outlet pipe 3, and the condensation air outlet pipe 3 is located at the liquid cooling section; the condensation air outlet pipe 1 and the condensate air inlet pipe 2 are respectively connected to the front end and the rear end of the purifier, and the liquid nitrogen source and the condensation air inlet pipe 3 are respectively connected to the front end and the rear end of the purifier.

[0006] Preferably, a thermal temperature controller is provided at the connection passage between the purifier and the condensate inlet pipe 2, and a thermal temperature controller is provided at the connection passage between the purifier and the condensate inlet pipe 3.

[0007] Preferably, the left heat exchange tube and the right heat exchange tube are both in the shape of spiral tubes.

[0008] Preferably, three left heat exchange tubes are provided inside the air cooling chamber 1, and three right heat exchange tubes are provided inside the air cooling chamber 2.

[0009] Preferably, the liquid level of the coolant is flush with the bottom of the air-cooled baffle.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] (1) The utility model provides a multi-cycle process gas condensation purification system, in which the industrial gas first enters the condenser for precooling, is further cooled and purified in the purifier, and after being output from the purifier, is temperature controlled and enters the condenser again for temperature regulation; by passing through the condenser multiple times, the utilization efficiency of the condensate in the condenser is improved;

[0012] (2) The utility model provides a multi-cycle process gas condensation purification system. After the liquid nitrogen is input into the purifier for the first use, it is further output from the purifier into the condenser for the second use, thereby improving the utilization efficiency of the liquid nitrogen. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the utility model;

[0014] Figure 2 It is a structural diagram of the condenser in the utility model;

[0015] Figure 3 It is a cross-sectional view of the condenser in the utility model;

[0016] In the figure: 1. condenser; 2. thermal temperature controller; 3. purifier; 4. liquid nitrogen source; 5. main cylinder; 6. air cooling section; 7. liquid cooling section; 8. coolant; 9. air cooling baffle; 10. air cooling chamber 1; 11. air cooling chamber 2; 12. left heat exchange tube; 13. condensation outlet pipe 2; 14. right heat exchange tube; 15. condensation inlet pipe 3; 16. condensation outlet pipe 1; 17. condensation inlet pipe 1. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] A multi-cycle process gas condensation purification system comprises a condenser 1, a thermal temperature controller 2, a purifier 3 and a liquid nitrogen source 4. The condenser 1 comprises a main body tube 5, which is divided into an air cooling section 6 and a liquid cooling section 7. The liquid cooling section 7 is located below the air cooling section 6, and a coolant 8 is arranged in the liquid cooling section 7. An air cooling partition 9 is arranged inside the air cooling section 6, and the air cooling partition 9 divides the air cooling section 6 into an air cooling chamber 1 10 and an air cooling chamber 2 11. The bottom of the air cooling partition 9 is flush with the liquid surface of the coolant 8. Three left heat exchange tubes 12 are arranged inside the air cooling chamber 1 10, and a condensation air inlet pipe 2 13 is commonly connected to the tops of the three left heat exchange tubes 12, and a condensation air outlet pipe 2 13 is commonly connected to the bottoms of the three left heat exchange tubes 12, and the condensation air outlet pipe 2 13 is located at the liquid cooling section 7. Three right heat exchange tubes 14 are arranged inside the air cooling chamber 2 11, and the tops of the three right heat exchange tubes 14 are commonly connected to the condensation air inlet pipe 3 15, and the bottoms of the three right heat exchange tubes 14 are commonly connected to the condensation air outlet pipe 3 15, and the condensation air outlet pipe 3 15 is located at the liquid cooling section 7. In order to enhance the heat exchange efficiency of the left heat exchange tube 12 and the right heat exchange tube 14, the left heat exchange tube 12 and the right heat exchange tube 14 are both in the shape of spiral tubes. The condensation air outlet pipe 1 16 and the condensate air inlet pipe 2 13 are respectively connected to the front end and the rear end of the purifier 3, and the liquid nitrogen source 4 and the condensation air inlet pipe 3 15 are respectively connected to the front end and the rear end of the purifier 3. In order to control the temperature, a thermal temperature controller 2 is provided at the connection passage between the purifier 3 and the condensate air inlet pipe 2 13, and a thermal temperature controller 2 is provided at the connection passage between the purifier 3 and the condensate air inlet pipe 3 15.

[0019] A condensation air inlet pipe 18 is provided at the lower part of the side wall of the air-cooling chamber 10, and a condensation air outlet pipe 16 is provided at the upper part of the side wall of the air-cooling chamber 2 11. Industrial gas is introduced from the condensation air inlet pipe 17. After the air pressure in the air-cooling chamber 10 reaches a certain value, the industrial gas escapes from the air-cooling chamber 10 to the air-cooling chamber 2 11 through the coolant. In this process, the industrial gas will be pre-cooled by the coolant 8, and after entering the air-cooling chamber 2 11, it will be further pre-cooled by three right heat exchange tubes 14 inside the air-cooling chamber 2 11. After the industrial gas is pre-cooled by the condenser 1, it is exported to the purifier 3 through the condensation air outlet pipe 16. The purifier 3 performs a purification operation on the industrial gas. In this process, the liquid nitrogen source 4 connected to the purifier 3 outputs liquid nitrogen to the purifier 3, and the liquid nitrogen is used to further reduce the temperature of the industrial gas and promote the purification reaction. Further, the liquid nitrogen passing through the purifier 3 is transmitted to the three right heat exchange tubes 14 of the condenser 1, the upper part of the right heat exchange tube 14 is located in the air cooling chamber 2 11, and the lower part of the right heat exchange tube 14 is located in the liquid cooling section 7. The right heat exchange tube 14 located in the air cooling chamber 2 11 can pre-cool the industrial gas entering the purifier 3, and the right heat exchange tube 14 located in the liquid cooling section 7 can reduce the temperature of the coolant 8. The temperature of the industrial gas purified by the purifier 3 is relatively low, and the temperature is increased by the thermal temperature controller 2 and the condenser 1. After the industrial gas with a relatively low temperature enters the air cooling chamber 10 through the left heat exchange tube 12, the industrial gas in the air cooling chamber 10 is pre-cooled. Further, the industrial gas in the left heat exchange tube 12 exchanges heat with the coolant 8 in the liquid cooling section 7, and finally the warm purified industrial gas is discharged from the condensation outlet pipe 2 13.

[0020] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A multi-cycle process gas condensation purification system, characterized in that: The invention comprises a condenser, a thermal temperature controller, a purifier and a liquid nitrogen source; the condenser comprises a main body tube, the main body tube is divided into an air cooling section and a liquid cooling section, the liquid cooling section is located below the air cooling section, the liquid cooling section is provided with a coolant, and an air cooling partition is provided inside the air cooling section; the inside of the air cooling section is divided into an air cooling chamber 1 and an air cooling chamber 2 by the air cooling partition; a condensation air inlet pipe 1 is provided at the lower part of the side wall of the air cooling chamber 1, and a condensation air outlet pipe 1 is provided at the upper part of the side wall of the air cooling chamber 2; a plurality of left heat exchange pipes are provided inside the air cooling chamber 1, and the tops of the plurality of left heat exchange pipes are connected together There is a condensation air inlet pipe 2, and the bottoms of the several left heat exchange tubes are commonly connected to a condensation air outlet pipe 2, and the condensation air outlet pipe 2 is located at the liquid cooling section; a plurality of right heat exchange tubes are arranged inside the air cooling chamber 2, and the tops of the several right heat exchange tubes are commonly connected to a condensation air inlet pipe 3, and the bottoms of the several right heat exchange tubes are commonly connected to a condensation air outlet pipe 3, and the condensation air outlet pipe 3 is located at the liquid cooling section; the condensation air outlet pipe 1 and the condensate air inlet pipe 2 are respectively connected to the front end and the rear end of the purifier, and the liquid nitrogen source and the condensation air inlet pipe 3 are respectively connected to the front end and the rear end of the purifier.

2. A multi-cycle process gas condensation purification system according to claim 1, characterized in that: A thermal temperature controller is provided at the connection passage between the purifier and the second condensate inlet pipe, and a thermal temperature controller is provided at the connection passage between the purifier and the third condensate inlet pipe.

3. A multi-cycle process gas condensation purification system according to claim 1, characterized in that: The left heat exchange tube and the right heat exchange tube are both in the shape of spiral tubes.

4. A multi-cycle process gas condensation purification system according to claim 1, characterized in that: Three left heat exchange tubes are arranged inside the first air cooling chamber, and three right heat exchange tubes are arranged inside the second air cooling chamber.

5. The multi-cycle process gas condensation purification system according to claim 1, characterized in that: The liquid level of the coolant is flush with the bottom of the air-cooled baffle.

Citation Information

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