Vertical mixer

By installing a screen in the discharge pipe of the vertical mixer and combining with the use of a vibrating motor, the problems of raw materials are solved and insufficient mixing are achieved, rapid screening and full mixing of powders are achieved, and the quality of the mixture is ensured. .

CN222489754UActive Publication Date: 2025-02-18HUBEI AOXIN ENVIRONMENTAL PROTECTION EQUIPMENT CO LTD
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Patent Information

Application Number
CN202421257534.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-02-18
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

Existing vertical mixers may cause raw materials to agglomerate during operation, and the agglomerated raw materials after mixing are output at the same time as the mixed raw materials, requiring additional equipment for screening.

Method used

A vertical mixer is designed, using a screen to install inside the discharge pipe and used in combination with a vibrating motor at the lower end of the outer side of the mixing barrel. When the vibration motor is operating, the generated vibration is transmitted to the inside of the mixing barrel. When the mixed material passes through the discharge pipe, it is sieved through a screen to prevent the output of the powder from agglomerating. At the same time, the agitator uses the design of screws, spiral arms and screw tapes to realize material diffusion and convection circulation mixing in the full circumference direction to ensure full mixing of the powder.

Benefits of technology

Through the combination of screen and vibration motor, rapid screening of powder is achieved, preventing the output of agglomeration and ensuring the quality of the mixed powder. The design of the agitator ensures full mixing of powder and prevents the upper layer of powder from aggregating and not mixing.

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Abstract

The utility model discloses a vertical mixer, which relates to the technical field of powder mixing and comprises a mixing cylinder and a discharge structure, a driving structure is mounted at the top of the mixing cylinder, a feed valve pipe is arranged on one side of the driving structure, a stirrer is arranged in the mixing cylinder, the discharge structure is arranged on one side of the lower end of the mixing cylinder, and the discharge valve pipe is arranged on one side of the lower end of the mixing cylinder. And a vibration motor is mounted at the lower end outside the mixing barrel. According to the vertical mixing machine, the anti-static coating is sprayed on the surface of the whole stirrer, so that when the whole stirrer is driven by the driving structure to vertically and axially rotate in the mixing barrel, static electricity generated by friction between the stirrer and powdery materials can be prevented, unnecessary problems are reduced, and the vibration motors mounted on the two sides of the mixing barrel are utilized, so that the stirring efficiency is improved. And through cooperation with a screen installed in one end of the discharging pipe, the output materials can be screened, and meanwhile, the rotating stirrer is assisted to converge the materials in the material mixing barrel downwards in real time through vibration, so that the effect of full mixing is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of powder mixing, in particular to a vertical mixer. Background Art

[0002] Vertical mixer is a kind of equipment used for mixing powders (solid-liquid) in chemicals, pesticides, dyes, food, feed, building materials, rare earth, etc.

[0003] For example, the utility model with application number 202120601133.X discloses a vertical dry mixer, which is connected to the inside of the feeding tube through the coaxial rotation of the feeding screw, and the first motor is used to drive the feeding screw to rotate, and the discharge assembly is connected to the bottom of the vertical casing. When in use, the raw materials are loaded into the feeding hopper, and then the first motor is started. The first motor drives the screw to rotate, and the feeding screw drives the raw materials to move along the feeding tube when it rotates, so that the raw materials are transported into the vertical casing. This application has the effect of being able to facilitate the feeding of materials into the dryer, but similar to the vertical mixer in the above-mentioned document, when the raw materials are mixed during operation, the raw materials may be agglomerated. At the same time, after the mixing is completed, the agglomerated raw materials and the mixed raw materials will be output simultaneously, so that other applicable equipment is required for screening later.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a vertical mixer is proposed. Utility Model Content

[0005] The purpose of the utility model is to provide a vertical mixer to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a vertical mixer, comprising a mixing barrel and a discharging structure, a driving structure is installed on the top of the mixing barrel, and a feed valve tube is arranged on one side of the driving structure, an agitator is arranged inside the mixing barrel, the discharging structure is arranged on one side of the lower end of the mixing barrel, and a vibration motor is installed on the outer lower end of the mixing barrel, the discharging structure comprises a discharging pipe, a discharging valve and a screen, one end of the discharging pipe is connected to the discharging valve, and a screen is installed inside the end of the discharging pipe away from the discharging valve.

[0007] Furthermore, the driving structure includes an AC motor, a transmission structure and a coupling. The bottom power output end of the AC motor is connected to the transmission structure, and the coupling is vertically installed in the middle of one end of the transmission structure away from the AC motor.

[0008] Furthermore, the coupling extends to the inner top of the mixing barrel, and the bottom end of the coupling is flange-connected to the top end of the agitator.

[0009] Furthermore, the agitator includes a screw, a spiral arm, a spiral ribbon and an antistatic coating. The screw is surrounded by a spiral arm, and the spiral ribbon is connected to one end of the spiral arm away from the screw, and the surfaces of the spiral ribbon, the spiral arm and the screw are sprayed with an antistatic coating.

[0010] Furthermore, the spiral arms are distributed in a spiral from top to bottom with the screw as the center, and the screw, the spiral arms and the spiral belt are welded to each other, and the inner wall surface of the mixing barrel is sprayed with an antistatic coating.

[0011] Furthermore, the screen is arranged inside the mixing barrel, and the discharge pipe and the screen are movably connected.

[0012] Furthermore, the vibration motor is fixedly installed on both sides of the outside of the mixing barrel, and the discharge structure is arranged above the vibration motor.

[0013] Furthermore, a cleaning valve tube is installed at the bottom of the mixing barrel, and a supporting stand is arranged in a circular array around the mixing barrel with the mixing barrel itself as the center.

[0014] The utility model provides a vertical mixer, which has the following beneficial effects:

[0015] 1. The utility model has a screen installed at one end of the discharge pipe and cooperates with the use of a vibration motor at the lower end of the outside of the mixing barrel. When the vibration motor is running, the vibration generated by it will be transmitted to the inside of the entire mixing barrel. At this time, the mixed material will pass through the screen at one end of the discharge pipe when it is discharged to the outside through the discharge pipe. At this time, the vibration generated by the operation of the vibration motor will also act on the screen at the same time. By using the above structure, the output powder can be quickly screened to the greatest extent, and the output of agglomerated powder can be prevented, thereby ensuring the quality of the output mixed powder. After that, the screened block material can be taken out and reprocessed by using the cleaning valve pipe. In addition, by using the above structure, the rotating agitator can transmit the powder from bottom to top, while the powder in the upper layer is deposited downward as much as possible under the action of vibration. By using the reverse drive of the agitator, the sufficiency of the mixed powder can be further guaranteed, and the upper layer powder can be prevented from gathering on the upper part of the mixing barrel and unable to be mixed with the lower layer powder.

[0016] 2. The utility model, through the use of the agitator, when the driving structure drives the entire agitator to rotate vertically inside the mixing barrel, the rotating screw at this time will make the powder upper body at the center of the entire mixing barrel, and at the same time, the side spiral arm will drive the spiral belt connected thereto to revolve around the screw, so that the powder outside the screw enters the stud to different degrees, thereby achieving continuous mutual diffusion of materials in all circumferential directions, and the two streams of materials lifted to the upper part merge into the central concave cavity to form a downward material flow, which fills the vacancy at the bottom, thereby forming a triple mixing effect of convection circulation, and the vibration generated by the operation of the vibration motor makes the floating powder deposit downward under the vibration, thereby generating a plurality of mixing operations in different directions, and utilizing the mutual cooperation of the above structures to maximize the mixing effect, and at the same time, the anti-static coating sprayed on the entire agitator surface and the inner wall surface of the mixing barrel can avoid the powder from generating static electricity when rubbing against the rotating agitator surface as much as possible, thereby preventing the generated static electricity from causing the powder to generate problems such as agglomeration during the mixing process, thereby further ensuring the adequacy of the mixed powder. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the cross-sectional three-dimensional structure of the main body of a vertical mixer of the utility model;

[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of a stirrer of a vertical mixer of the utility model;

[0019] Figure 3 It is a three-dimensional structural schematic diagram of a discharging structure of a vertical mixer of the utility model.

[0020] In the figure: 1. mixing barrel; 2. driving structure; 201. AC motor; 202. transmission structure; 203. coupling; 3. feed valve pipe; 4. agitator; 401. screw; 402. swing arm; 403. screw belt; 404. antistatic coating; 5. discharge structure; 501. discharge pipe; 502. discharge valve; 503. screen; 6. vibration motor; 7. cleaning valve pipe; 8. support stand. DETAILED DESCRIPTION

[0021] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0022] like Figures 1 to 3As shown, a vertical mixer includes a mixing barrel 1 and a discharging structure 5, a driving structure 2 is installed on the top of the mixing barrel 1, and a feeding valve pipe 3 is arranged on one side of the driving structure 2, an agitator 4 is arranged inside the mixing barrel 1, the discharging structure 5 is arranged on one side of the lower end of the mixing barrel 1, and a vibration motor 6 is installed on the outer lower end of the mixing barrel 1, the discharging structure 5 includes a discharging pipe 501, a discharging valve 502 and a screen 503, one end of the discharging pipe 501 is connected to the discharging valve 502, and the screen 503 is installed inside the end of the discharging pipe 501 away from the discharging valve 502, the screen 503 is arranged inside the mixing barrel 1, and the discharging pipe 501 and the screen 503 are connected to each other. The nets 503 are movably connected, the vibration motor 6 is fixedly installed on both sides of the outside of the mixing barrel 1, and the discharge structure 5 is arranged above the vibration motor 6. A cleaning valve pipe 7 is installed at the bottom of the mixing barrel 1, and a supporting stand 8 is arranged in a circular array around the mixing barrel 1 with the mixing barrel 1 itself as the center. When the vibration motor 6 is operating, the vibration it generates will be transmitted to the interior of the entire mixing barrel 1. At this time, the mixed material will pass through the screen 503 at one end of the discharge pipe 501 when it is discharged to the outside through the discharge pipe 501. At this time, the vibration generated by the operation of the vibration motor 6 will also act on the screen 503 at the same time, thereby sieving the agglomerated powder.

[0023] like Figures 1 to 3 As shown, the driving structure 2 includes an AC motor 201, a transmission structure 202 and a coupling 203. The bottom power output end of the AC motor 201 is connected to the transmission structure 202, and the coupling 203 is vertically installed in the middle of one end of the transmission structure 202 away from the AC motor 201. The coupling 203 extends to the inner top of the mixing barrel 1, and the bottom end of the coupling 203 is flange-connected to the top of the agitator 4. The agitator 4 includes a screw 401, a spiral arm 402, a spiral ribbon 403 and an antistatic coating 404. The spiral arm 402 is arranged around the screw 401, and the spiral arm 402 is connected to the spiral ribbon 403 at one end away from the screw 401, and the surfaces of the spiral ribbon 403, the spiral arm 402 and the screw 401 are sprayed with the antistatic coating 404. The spiral arm 402 is centered on the screw 401 and extends from top to bottom. The spiral distribution below, and the screw 401, the spiral arm 402 and the spiral belt 403 are welded to each other, the inner wall surface of the mixing barrel 1 is sprayed with an anti-static coating 404, the rotating screw 401 will make the powder upper body at the center of the entire mixing barrel 1, and at the same time the side spiral arm 402 will drive the spiral belt 403 connected thereto to revolve around the screw 401, so that the powder outside the screw 401 enters the stud to varying degrees, thereby achieving continuous mutual diffusion of materials in all circumferential directions, and the two streams of materials lifted to the upper part merge into the central concave hole to form a downward material flow, which fills the vacancy at the bottom, thereby forming a triple mixing effect of convection circulation, and the vibration generated by the operation of the vibration motor 6 makes the floating powder settle downward under the vibration, thereby producing multiple mixing operations in different directions.

[0024] In summary, if Figures 1 to 3 As shown, when the vertical mixer is used, the powder materials to be mixed are first fed into the mixing barrel 1 in sequence through the feed valve pipe 3. When the powder materials are fed, the driving structure 2 is started. Under the operation of the AC motor 201, the transmission structure 202 drives the coupling 203 to rotate axially in the vertical direction. At this time, the agitator 4 connected to the bottom end of the coupling 203 will rotate synchronously inside the mixing barrel 1.

[0025] As the stirrer 4 rotates, the vibration motor 6 will operate synchronously. Under the action of the vertical axial rotation of the screw 401, the powder near the center of the mixing barrel 1 will gradually rise from the bottom of the mixing barrel 1 to the top. As the screw 401 rotates, the spiral belt 403 connected to the periphery of the screw 401 by the spiral arm 402 will perform an orbital motion with the spiral arm 402 as the center of the circle. As the spiral belt 403 of the spiral structure rotates and the rotary disturbance of the spiral arm 402, the powder near the inner wall of the mixing barrel 1 will flow near the screw 401 to varying degrees, thereby achieving continuous renewal and diffusion of the material in the entire circumference. Since the screw 401, the spiral arm 402 and the spiral belt 403 will lift the powder from bottom to top in different directions, the powder lifted to the upper part will converge at the central concave hole to form a downward material flow.

[0026] At the same time, the vibration generated by the operation of the vibration motor 6 will cause the powder to deposit as much as possible toward the bottom side of the inverted cone-shaped mixing barrel 1, forming a downward material flow, filling the vacancy at the bottom, thereby forming a multiple mixing effect of convection circulation. When the mixed powder enters the inside of the discharge pipe 501, with the assistance of the vibration generated by the operation of the vibration motor 6, the powder that is about to pass through the discharge valve 502 is sieved by the screen 503 to separate the agglomerated materials, and then the sieved materials can be taken out by opening the cleaning valve pipe 7 for further treatment.

[0027] The working principle of the vertical mixer is that the two asymmetric spirals in the mixer barrel rotate to lift the material upward, and the rotating arm revolves slowly; the material outside the spiral enters the stud to varying degrees, thereby achieving continuous renewal and diffusion of the material in the entire circumference. The two streams of material lifted to the upper part merge into the central concave hole to form a downward material flow, which fills the vacancy at the bottom, thus forming a triple mixing effect of convection circulation.

[0028] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A vertical mixer, comprising a mixing barrel (1) and a discharging structure (5), characterized in that: A driving structure (2) is installed on the top of the mixing barrel (1), and a feeding valve pipe (3) is arranged on one side of the driving structure (2); an agitator (4) is arranged inside the mixing barrel (1); the discharging structure (5) is arranged on one side of the lower end of the mixing barrel (1), and a vibration motor (6) is installed at the lower end of the outside of the mixing barrel (1); the discharging structure (5) comprises a discharging pipe (501), a discharging valve (502) and a screen (503); one end of the discharging pipe (501) is connected to the discharging valve (502), and a screen (503) is installed inside the end of the discharging pipe (501) away from the discharging valve (502).

2. A vertical mixer according to claim 1, characterized in that: The driving structure (2) comprises an AC motor (201), a transmission structure (202) and a coupling (203); the bottom power output end of the AC motor (201) is connected to the transmission structure (202), and the coupling (203) is vertically installed in the middle of one end of the transmission structure (202) away from the AC motor (201).

3. A vertical mixer according to claim 2, characterized in that: The coupling (203) extends to the inner top of the mixing barrel (1), and the bottom end of the coupling (203) is flange-connected to the top end of the stirrer (4).

4. A vertical mixer according to claim 1, characterized in that: The agitator (4) comprises a screw (401), a spiral arm (402), a spiral ribbon (403) and an antistatic coating (404); the spiral arm (402) is arranged around the screw (401), and the spiral ribbon (403) is connected to one end of the spiral arm (402) away from the screw (401); and the surfaces of the spiral ribbon (403), the spiral arm (402) and the screw (401) are all sprayed with the antistatic coating (404).

5. A vertical mixer according to claim 4, characterized in that: The spiral arms (402) are spirally distributed from top to bottom with the screw (401) as the center, and the screw (401), the spiral arms (402) and the spiral belt (403) are welded to each other. The inner wall surface of the mixing barrel (1) is sprayed with an antistatic coating (404).

6. A vertical mixer according to claim 1, characterized in that: The screen (503) is arranged inside the mixing barrel (1), and the discharge pipe (501) and the screen (503) are movably connected.

7. A vertical mixer according to claim 1, characterized in that: The vibration motor (6) is fixedly mounted on both sides of the outside of the mixing barrel (1), and the discharge structure (5) is arranged above the vibration motor (6).

8. A vertical mixer according to claim 1, characterized in that: A cleaning valve tube (7) is installed at the bottom of the mixing cylinder (1), and a supporting stand (8) is arranged in a circular array around the mixing cylinder (1) with the mixing cylinder (1) itself as the center.

Citation Information

Patent Citations

  • Vertical drying mixer

    CN214469946U