Stamping part sorting device with detector

By designing a stamping part sorting device with a detector, using components such as workpiece detectors, positioning detection heads, pushers and guide plates, the problem of low production efficiency caused by the lack of shape detection in stamping part production is solved, and the rapid development of the production of the stamping part is achieved. Accurate workpiece sorting and improve production efficiency.

CN222491064UActive Publication Date: 2025-02-18SUZHOU HAIYOUWEI PRECISION HARDWARE PROD CO LTD
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Patent Information

Application Number
CN202421210172.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-02-18
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

During the production process of stamping parts, the lack of shape detection sorting guide system leads to the inability to quickly and accurately identify stamping parts of different shapes, which requires operators on the production line to spend more time and effort on manual screening and classification, reducing the overall situation Productivity.

Method used

A stamping part sorting device with a detector is designed, including a workpiece detector, a positioning detection head, a pusher and a guide plate. The length and shape of the workpiece are scanned and sorted through the workpiece detector, and positioning detection is performed. The head and pusher are used to push and position the workpiece, and the guide plate is used to define the sorting position of the workpiece.

Benefits of technology

By using stamping part sorting device with detectors, stamping parts of different shapes can be quickly and accurately identified and sorted, reducing the time and effort of manual screening and classification, and improving production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The stamping part sorting device with the detector comprises the workpiece detector and a connecting line, a detection groove used for scanning the length of the outer side of a workpiece is formed in the lower end of the workpiece detector, a support used for supporting the workpiece detector is arranged at the lower end of the workpiece detector, and the connecting line is connected with the detection groove. A group of conveying belts used for conveying workpieces are arranged on the inner side of the support, and a plurality of groups of positioning detection heads used for performing positioning detection on the positions of the workpieces are arranged at the upper ends of the conveying belts. The sorting positions of the workpieces are limited and guided by using the guide plate, the lengths and shapes of the workpieces are sorted by using the workpiece detector, and the workpieces are pushed and pushed into the corresponding guide grooves by using the push head.
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Description

Technical Field

[0001] The utility model belongs to the technical field of stamping part sorting, and relates to a stamping part sorting device with a detector. Background Art

[0002] Stamping parts are metal parts processed by stamping process. During the stamping process, the metal sheet undergoes plastic deformation or separation under the extrusion of the die, thus obtaining a workpiece of the required shape and size. Stamping parts have the advantages of high precision, high speed, high efficiency, high reliability and low cost, so they have been widely used in many industries. In the production process of stamping parts, if the material cannot be sorted and guided according to shape detection, a series of problems will arise, which will seriously affect production efficiency and product quality.

[0003] The lack of shape detection sorting and guiding system means that stamping parts of different shapes cannot be identified quickly and accurately. This will cause operators on the production line to spend more time and energy on manual screening and sorting, reducing overall production efficiency. Therefore, there is an urgent need for a stamping part sorting device with a detector to solve the above problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model aims to provide a stamping parts sorting device with a detector to solve the problems raised in the above-mentioned background technology.

[0005] The utility model is realized by the following technical scheme: a stamping part sorting device with a detector, comprising: a workpiece detector and a connecting line, wherein a detection slot for scanning the outer length of the workpiece is provided inside the lower end of the workpiece detector;

[0006] A support for supporting the workpiece detector is provided at the lower end of the workpiece detector, and a group of conveyor belts for transporting the workpiece are provided inside the support;

[0007] The upper end of the conveyor belt is provided with several groups of positioning detection heads for positioning and detecting the position of the workpiece, the rear side of the positioning detection head is provided with a group of connecting frames for connecting and fixing the several groups of positioning detection heads, and the lower end of the connecting frame is provided with a group of limit frames for installing and fixing the outside of the electric cylinder, and the electric cylinder can be installed and fixed by using the limit frames.

[0008] As a preferred embodiment, an electric cylinder for pushing a pusher head is provided on the inner side of the limit frame, a pusher head for pushing a workpiece is provided on the front end of the electric cylinder, and several groups of connecting wires for driving the electric cylinder are provided on the rear side of the electric cylinder.

[0009] As a preferred embodiment, a main controller for controlling several groups of electric cylinders, workpiece detectors and positioning detection heads is provided inside the right side of the support, and a guide plate for guiding the movement of the workpiece is provided at the upper end of the support on the front side of the conveyor belt, which can limit and guide the sorting position of the workpiece by using the guide plate.

[0010] As a preferred embodiment, a group of material guide grooves for guiding workpieces are provided at the front end of the guide plate, a material collection box for storing workpieces is provided at the front end of the material guide groove, and a group of heat dissipation cavities for dissipating heat are provided at the rear side of the main controller.

[0011] As a preferred embodiment, the workpiece detector is a RS-LiDAR-16 type three-dimensional laser radar, which releases a detection beam from the inside of the detection groove to the outside of the workpiece, and can sort the length and shape of the workpiece by using the workpiece detector.

[0012] As a preferred embodiment, the upper end of each group of push heads is combined with a group of positioning detection heads, and the positioning detection heads are EM65A18 laser displacement sensors. When the laser displacement sensor detects a workpiece that needs to be sorted, its electric cylinder drives the push head to perform telescopic movement, and the workpiece can be pushed and moved into the corresponding material guide trough by using the push head.

[0013] As a preferred embodiment, each group of the pusher heads and the middle position between the two groups of guide plates are arranged on the same longitudinal line, the interiors of the two groups of guide plates are interconnected with the interior of a group of material guide troughs, and the interiors of the material guide troughs are interconnected with the interior of the material collection box.

[0014] After adopting the above technical scheme, the beneficial effects of the utility model are: by using a limit frame to install and fix the electric cylinder, by using a guide plate to limit and guide the sorting position of the workpiece, by using a workpiece detector to sort the length and shape of the workpiece, and by using a push head to push and move the workpiece into the corresponding material guide trough. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0016] Figure 1 It is a schematic diagram of a right oblique front top view of a stamping parts sorting device with a detector according to the utility model;

[0017] Figure 2 It is a schematic diagram of a left oblique top view of a plurality of groups of guide troughs in a stamping parts sorting device with a detector according to the utility model;

[0018] Figure 3 It is a rear view structural schematic diagram of a stamping parts sorting device with a detector according to the utility model;

[0019] In the figure: 100-workpiece detector, 110-detection trough, 120-support, 130-conveyor belt, 140-bracket, 150-bottom plate, 160-connecting frame, 170-positioning detection head, 180-electric cylinder, 190-limiting frame, 200-push head, 210-guide plate, 220-material guide trough, 230-material collection box, 240-heat dissipation cavity, 250-connecting line. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-Figure 3 A stamping part sorting device with a detector includes: a workpiece detector 100, a positioning detection head 170 and a connecting line 250, wherein a detection slot 110 for scanning the outer length of a workpiece is provided inside the lower end of the workpiece detector 100;

[0022] A support 120 for supporting the workpiece detector 100 is disposed at the lower end of the workpiece detector 100, and a group of conveyor belts 130 for transporting the workpiece are disposed inside the support 120;

[0023] The upper end of the conveyor belt 130 is provided with several groups of positioning detection heads 170 for positioning and detecting the position of the workpiece. The rear side of the positioning detection head 170 is provided with a group of connecting frames 160 for connecting and fixing the several groups of positioning detection heads 170. The lower end of the connecting frame 160 is provided with a group of limiting frames 190 for installing and fixing the outer side of the electric cylinder 180. The electric cylinder 180 can be installed and fixed by using the limiting frames 190.

[0024] An electric cylinder 180 for pushing a push head 200 is disposed inside the limiting frame 190 , a push head 200 for pushing a workpiece is disposed at the front end of the electric cylinder 180 , and a plurality of connecting wires 250 for driving the electric cylinder 180 are disposed at the rear side of the electric cylinder 180 .

[0025] A main controller for controlling several groups of electric cylinders 180, workpiece detectors 100 and positioning detection heads 170 is provided inside the right side of the support 120. A guide plate 210 for guiding the movement of the workpiece is provided at the upper end of the support 120 in front of the conveyor belt 130. The guide plate 210 can be used to limit and guide the sorting position of the workpiece.

[0026] A group of material guide grooves 220 for guiding the workpieces are provided at the front end of the guide plate 210, a material collection box 230 for storing the workpieces is provided at the front end of the material guide groove 220, and a group of heat dissipation cavities 240 for dissipating heat are provided at the rear side of the main controller.

[0027] The workpiece detector 100 is a RS-LiDAR-16 type three-dimensional laser radar. The workpiece detector 100 releases a detection beam from the inside of the detection slot 110 to the outside of the workpiece. The workpiece detector 100 can be used to sort the length and shape of the workpiece.

[0028] The upper end of each group of push heads 200 is combined with a group of positioning detection heads 170. The positioning detection head 170 is an EM65A18 laser displacement sensor. When the laser displacement sensor detects a workpiece that needs to be sorted, its electric cylinder 180 drives the push head 200 to perform telescopic movement. The push head 200 can be used to push and move the workpiece into the corresponding material guide trough 220.

[0029] See also Figure 1-Figure 3 , as the first embodiment of the utility model: in order to solve the problem that the lack of shape detection in the sorting and guiding system means that stamping parts of different shapes cannot be quickly and accurately identified, which will cause operators on the production line to spend more time and energy on manual screening and classification, reducing the overall production efficiency. First, the staff places the workpiece to be sorted on the upper end of the conveyor belt 130. Since the workpiece detector 100 is a RS-LiDAR-16 three-dimensional laser radar, the workpiece detector 100 releases a detection beam from the inside of the detection slot 110 to the outside of the workpiece. Its laser beam can collect data on the shape and length of the workpiece, and judge the classification of the workpiece through the main controller. Then, its positioning detection head 170 judges the position of the workpiece according to the classification result, and pushes the workpiece to the corresponding material guide slot 220 and the inside of the material collection box 230 through the electric cylinder 180 and the push head 200, and sorts and stores the workpiece.

[0030] See also Figure 1-Figure 3, as the second embodiment of the utility model: based on the description in the above embodiment, further, since a group of material guide grooves 220 for guiding the workpiece are provided at the front end of the guide plate 210, and each group of push heads 200 and the middle position between the two groups of guide plates 210 are arranged on the same longitudinal line, the interiors of the two groups of guide plates 210 are interconnected with the interior of a group of material guide grooves 220, and the interiors of the material guide grooves 220 are interconnected with the interior of the material collection box 230. When the push head 200 pushes the workpiece, the guide plate 210 can guide and limit the moving position of the workpiece, so that the workpiece falls accurately into the interior of the material guide groove 220.

[0031] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A stamping parts sorting device with a detector, comprising: A workpiece detector (100), a positioning detection head (170) and a connecting line (250), characterized in that a detection groove (110) for scanning the outer length of a workpiece is provided inside the lower end of the workpiece detector (100); A support (120) for supporting the workpiece detector (100) is provided at the lower end of the workpiece detector (100), and a group of conveyor belts (130) for transporting the workpiece are provided inside the support (120); The upper end of the conveyor belt (130) is provided with a plurality of groups of positioning detection heads (170) for detecting the position of a workpiece, the rear side of the positioning detection head (170) is provided with a group of connecting frames (160) for connecting and fixing the plurality of groups of positioning detection heads (170), and the lower end of the connecting frame (160) is provided with a group of limiting frames (190) for installing and fixing the outer side of the electric cylinder (180).

2. A stamping parts sorting device with a detector according to claim 1, characterized in that: An electric cylinder (180) for pushing a push head (200) is provided inside the limiting frame (190), a push head (200) for pushing a workpiece is provided at the front end of the electric cylinder (180), and a plurality of connection lines (250) for driving the electric cylinder (180) are provided at the rear side of the electric cylinder (180).

3. A stamping parts sorting device with a detector according to claim 1, characterized in that: A main controller for controlling a plurality of groups of electric cylinders (180), a workpiece detector (100) and a positioning detection head (170) is provided inside the right side of the support (120), and a guide plate (210) for guiding the movement of the workpiece is provided at the upper end of the support (120) in front of the conveyor belt (130).

4. A stamping parts sorting device with a detector according to claim 3, characterized in that: A group of material guide grooves (220) for guiding the workpieces are provided at the front end of the guide plate (210), a material collection box (230) for storing the workpieces is provided at the front end of the material guide groove (220), and a group of heat dissipation cavities (240) for dissipating heat are provided at the rear side of the main controller.

5. The stamping parts sorting device with a detector according to claim 1, characterized in that: The workpiece detector (100) is a RS-LiDAR-16 type three-dimensional laser radar, and the workpiece detector (100) releases a detection light beam from the inside of a detection groove (110) to the outside of a workpiece.

6. A stamping parts sorting device with a detector according to claim 2, characterized in that: The upper end of each group of the pusher heads (200) is combined with a group of positioning detection heads (170), and the positioning detection heads (170) are EM65A18 type laser displacement sensors. When the laser displacement sensors detect workpieces that need to be sorted, the electric cylinders (180) drive the pusher heads (200) to perform telescopic movements.

7. A stamping parts sorting device with a detector according to claim 6, characterized in that: Each group of the pusher heads (200) and the middle positions between the two groups of guide plates (210) are arranged on the same longitudinal line, the interiors of the two groups of guide plates (210) are interconnected with the interior of a group of material guide grooves (220), and the interior of the material guide grooves (220) is interconnected with the interior of the material collection box (230).