Soldering device for switching power supply transformer
By designing a soldering device including a support structure, a vertical rotor frame and a transformer fixture, the problem of angle adjustment caused by the included angle position of the soldering equipment when processing the switching power transformer is solved, and the workpiece is automatically adjusted and welded Improvement of the convenience and efficiency of the process.
Patent Information
- Application Number
- CN202420978431.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-08
AI Technical Summary
When existing soldering equipment is processed by switching power transformers, it is easy to make the angle adjustment of the solder head difficult due to the angle position of the workpiece, which affects the welding quality and efficiency.
A soldering device including a support structure, a vertical rotor frame and a transformer fixture is designed. By rotating the pallet and pushing the arc groove, the slider is driven to slide the limit slider, the angle frame is controlled to clamp the workpiece, and through the combination of the vertical rotating frame and the support structure, the horizontal and vertical rotation of the workpiece is achieved to adapt to different angles Location.
The device can automatically adjust the soldered dots and posture of the workpiece, avoid possible obstacles during the welding process, and significantly improve the convenience and efficiency of soldering.
Smart Images

Figure CN222492525U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of switch power supply production, in particular to a soldering device for a switch power supply transformer. Background Art
[0002] A switching power supply transformer is a power transformer with a switching tube added. In addition to the voltage conversion function of an ordinary transformer in the circuit, it also has insulation isolation and power transmission functions. It is generally used in switching power supplies and other occasions involving high-frequency circuits. During the processing and production process, whether it is the assembly of the transformer itself or the mounting of the transformer and the switching power supply motherboard, soldering equipment is required for welding.
[0003] The current soldering equipment, in actual use, will have certain work obstacles after the workpiece is fixed, and the angle of the soldering head needs to be constantly adjusted. For example, after the transformer and the motherboard are mounted, the pins are at the angle between the motherboard and the side surface of the transformer body. The transformer body and the motherboard will hinder the movement of the solder head. It is necessary to change the cutting angle of the solder head, which will hinder the soldering work. Utility Model Content
[0004] The utility model aims to provide a soldering device for a switching power supply transformer to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A soldering device for a switching power supply transformer comprises a supporting structure, a vertical rotating frame is rotatably installed inside the supporting structure, a transformer fixture is rotatably installed on the upper surface of the vertical rotating frame, the transformer fixture comprises a tray, limiting slide grooves are interspersed on the upper and lower surfaces of the tray, the number of the limiting slide grooves is four, a limiting slider is slidably installed in the limiting slide groove, an angle bracket is fixedly installed on the upper side of the limiting slider, a pushing slide rod is fixedly installed on the bottom side of the limiting slider, a connecting shaft is fixedly installed in the middle of the bottom side of the tray, a rotating disk is rotatably sleeved on the side surface of the connecting shaft, a pushing arc groove is interspersed in the upper and lower directions of the rotating disk, and the pushing slide rod is slidably connected to the pushing arc groove.
[0007] Furthermore, the supporting structure comprises a supporting frame, a motor No. 1 is fixedly mounted on the surface of one side of the supporting frame, linear guide rails are fixedly mounted on the upper edges of the two side surfaces of the supporting frame, linear sliders are slidably mounted in the linear guide rails, a support plate is fixedly mounted on the upper surface of the linear slider, a lead screw is rotatably mounted between the two groups of the support plates, a limited slide rail is fixedly mounted between the two groups of the support plates, a solder head mounting seat slidably connected to the slide rail is screwed on the outer side of the lead screw, a soldering device is clamped on the front surface of the soldering head mounting seat, a motor No. 2 is fixedly mounted on the surface of one side of the support plate, and the output end of the motor No. 2 is fixedly connected to one end of the lead screw.
[0008] Furthermore, the vertical rotating frame includes a support plate, a No. 3 motor is fixedly installed on the bottom side of the support plate, hangers are fixedly installed on both ends of the support plate, and a connecting end shaft is fixedly installed on the surface of one side of the upper end of the hanger.
[0009] Furthermore, a locking screw hole is inserted and opened at the edge of the tray, a nut is clamped at the upper opening of the locking screw hole, a hand screw is inserted and screwed together with the locking screw hole and the nut in the upper and lower directions, and a locking slide rod is fixedly installed at the lower end of the hand screw.
[0010] The invention further comprises: a base plate is fixedly mounted on the lower end of the connecting shaft, a rotating push rod is fixedly mounted on the side surface of the rotating disk, and a locking groove is provided on the edge of the rotating disk.
[0011] Furthermore, the locking slide bar is slidably engaged with the locking slide groove.
[0012] Furthermore, the connecting end shaft is rotatably connected to the frame walls on both sides of the supporting frame, the connecting end shaft is fixedly connected to the output end of the No. 1 motor, the base plate is selectively installed on the upper surface of the pallet, and the bottom side of the base plate is fixedly connected to the output end of the No. 3 motor.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. Place the transformer that needs to be soldered, or the switching power supply motherboard and transformer assembly that have completed the mounting work and need pin soldering, on the upper surface of the tray, rotate the turntable, and use the arc groove to push the slide bar to drive the limit slider to slide in the limit slide groove, and then control the corner frame to press against the corner of the workpiece to clamp and fix the workpiece. The clamped workpiece is rotated horizontally by rotating the transformer fixture as a whole, and then the clamped workpiece is rotated vertically by rotating the vertical rotating frame in the support structure, changing the actual position of the workpiece directly above, which is convenient for the soldering equipment to process, and can autonomously change the soldered point of the workpiece, and autonomously adjust the workpiece posture during soldering, avoiding the parts that would originally hinder the work of the soldering equipment, and providing great convenience for soldering work.
[0015] 2. Adjust the front and rear position of the support plate through the linear guide rail and the linear motor composed of the linear guide rail, and then rotate the screw rod through the No. 2 motor to rub the soldering head mounting seat on the screw rod and the limit slide rail to move in both directions, change the actual soldering point position of the soldering equipment carried on the soldering head mounting seat, and cooperate with the vertical rotating frame and transformer fixture to achieve rapid positioning of the soldering point. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a schematic diagram of the support structure in the utility model;
[0018] Figure 3 It is a schematic diagram of a vertical rotating frame in the utility model;
[0019] Figure 4 It is a schematic diagram of a transformer fixture in the utility model.
[0020] In the figure: 1. Support structure; 101. Support frame; 102. Motor No. 1; 103. Linear guide; 104. Linear slider; 105. Support plate; 106. Lead screw; 107. Limit slide rail; 108. Solder head mounting seat; 109. Motor No. 2; 2. Vertical rotating frame; 201. Support plate; 202. Motor No. 3; 203. Hanger; 204. Connecting end shaft; 3. Transformer fixture; 301. Tray; 302. Limit slide groove; 303. Limit slide block; 304. Angle bracket; 305. Push slide bar; 306. Locking screw hole; 307. Nut; 308. Thumb screw; 309. Locking slide bar; 310. Connecting shaft; 311. Base plate; 312. Turntable; 313. Push arc groove; 314. Rotate push rod; 315. Locking slide groove. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figures 1 to 4In the embodiment of the utility model, a soldering device for a switching power supply transformer includes a supporting structure 1, a vertical rotating frame 2 is rotatably installed inside the supporting structure 1, a transformer fixture 3 is rotatably installed on the upper surface of the vertical rotating frame 2, and the transformer fixture 3 includes a tray 301. The tray 301 has limited sliding grooves 302 interspersed on the upper and lower surfaces. The number of the limited sliding grooves 302 is four, and a limited sliding block 303 is slidably installed in the limited sliding groove 302. An angle bracket 304 is fixedly installed on the upper side of the limited sliding block 303, and a pushing sliding rod 305 is fixedly installed on the bottom side of the limited sliding block 303. A connecting shaft 310 is fixedly installed in the middle of the bottom side of the tray 301, and a rotary disk 312 is rotatably sleeved on the side surface of the connecting shaft 310. A pushing arc groove 313 is interspersed in the upper and lower directions of the rotary disk 312, and the pushing sliding rod 305 is slidably connected with the pushing arc groove 313.
[0023] Specifically, a transformer that needs to be soldered, or a switching power supply motherboard or transformer assembly that has completed the mounting work and needs pin soldering, is placed on the upper surface of the tray 301, and the turntable 312 is rotated. The arc-shaped groove structure of the push arc groove 313 is used to change the abutment point with the push slide bar 305 during rotation to push the push slide bar 305, thereby driving the limit slide block 303 to slide in the limit slide groove 302, and then controlling the corner frame 304 to abut against the corner of the workpiece to clamp and fix the workpiece, and the clamped workpiece is rotated horizontally by the overall rotation of the transformer clamp 3, and then the vertical rotating frame 2 is rotated in the support structure 1 to rotate the clamped workpiece vertically, changing the actual position of the workpiece directly above, making it convenient for the soldering equipment to process, being able to autonomously change the soldered point of the workpiece, and autonomously adjust the workpiece posture during soldering, avoiding the parts that would originally hinder the operation of the soldering equipment, and providing great convenience for the soldering work.
[0024] Embodiment 1
[0025] like Figure 1-3 As shown, in this embodiment, the support structure 1 includes a support frame 101, and a motor No. 102 is fixedly installed on the surface of one side of the support frame 101; the vertical rotating frame 2 includes a support plate 201, and a hanger 203 is fixedly installed on both ends of the support plate 201, and a connecting end shaft 204 is fixedly installed on the surface of one side of the upper end of the hanger 203; the connecting end shaft 204 is rotatably connected to the frame walls on both sides of the support frame 101, and the connecting end shaft 204 is fixedly connected to the output end of the motor No. 102.
[0026] In this embodiment, the hanger 203 is driven by the first motor 102 to rotate vertically, so that the clamped workpiece is in an inclined state.
[0027] like Figure 2-3As shown, in this embodiment, a No. 3 motor 202 is fixedly installed on the bottom side of the support plate 201; a base plate 311 is rotatably installed on the upper surface of the support plate 201, and the bottom side of the base plate 311 is fixedly connected to the output end of the No. 3 motor 202; a locking screw hole 306 is inserted at the edge of the tray 301, a nut 307 is clamped at the opening of the upper end of the locking screw hole 306, a hand screw 308 is inserted and screwed together with the locking screw hole 306 and the nut 307 in the upper and lower directions, and a locking slide bar 309 is fixedly installed at the lower end of the hand screw 308; a base plate 311 is fixedly installed at the lower end of the connecting shaft 310, a rotating push rod 314 is fixedly installed on the side surface of the rotary disk 312, and a locking slide groove 315 is opened at the edge of the rotary disk 312; the locking slide bar 309 is slidably clamped with the locking slide groove 315.
[0028] The cam 314 is engaged with the workpiece by the spring 316 and the spring 317 is engaged with the workpiece by the spring 318. The cam 314 is engaged with the workpiece by the spring 318 and the spring 317 is engaged with the workpiece by the spring 318.
[0029] Embodiment 2
[0030] On the basis of the first embodiment, in order to make up for the situation that although the workpiece is controlled to rotate horizontally and vertically respectively by rotating the vertical rotating frame 2 and the transformer fixture 3 in the first embodiment, obstacles can be reduced and the soldering field can be widened, it will also cause the positions of the soldered points on the workpiece to be different and in a changing state.
[0031] like Figure 1-2 As shown, in this embodiment, linear guide rails 103 are fixedly installed on the upper edges of the two side surfaces of the support frame 101, linear sliders 104 are slidably installed in the linear guide rails 103, support plates 105 are fixedly installed on the upper surfaces of the linear sliders 104, screw rods 106 are rotatably installed between the two groups of support plates 105, limited slide rails 107 are fixedly installed between the two groups of support plates 105, solder head mounting seats 108 slidably connected to the slide rails 107 are screwed together on the outer sides of the screw rods 106, soldering equipment is clamped on the front surface of the soldering head mounting seats 108, and a No. 2 motor 109 is fixedly installed on one side surface of the support plate 105, and the output end of the No. 2 motor 109 is fixedly connected to one end of the screw rod 106.
[0032] During specific implementation, the front and rear positions of the support plate 105 are adjusted through the linear guide 103 and the linear motor composed of the linear guide 103, and then the screw rod 106 is rotated by the second motor 109 to rub the soldering head mounting seat 108 on the screw rod 106 and the limiting slide rail 107 to move in both sides, thereby changing the actual soldering point position of the soldering equipment carried on the soldering head mounting seat 108, and cooperating with the vertical rotating frame 2 and the transformer clamp 3 to realize the rapid positioning of the soldering point.
[0033] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-limiting from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0034] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A soldering device for a switching power supply transformer, comprising a supporting structure (1), characterized in that: A vertical rotating frame (2) is rotatably mounted inside the support structure (1), and a transformer fixture (3) is rotatably mounted on the upper surface of the vertical rotating frame (2). The transformer fixture (3) comprises a tray (301), and the tray (301) is provided with limit slide grooves (302) interspersed on the upper and lower surfaces. The limit slide grooves (302) are four in number, and a limit slider (303) is slidably mounted in the limit slide groove (302). An angle bracket (304) is fixedly mounted on the upper side of the limit slider (303), and a push slide rod (305) is fixedly mounted on the bottom side of the limit slider (303). A connecting shaft (310) is fixedly mounted on the middle part of the bottom side of the tray (301), and a rotary disk (312) is rotatably sleeved on the side surface of the connecting shaft (310). A push arc groove (313) is interspersed on the upper and lower directions of the rotary disk (312), and the push slide rod (305) is slidably connected to the push arc groove (313).
2. A soldering device for a switching power supply transformer according to claim 1, characterized in that: The support structure (1) comprises a support frame (101), a first motor (102) is fixedly mounted on one side surface of the support frame (101), linear guide rails (103) are fixedly mounted on the upper edges of both side surfaces of the support frame (101), a linear slider (104) is slidably mounted in the linear guide rail (103), a support plate (105) is fixedly mounted on the upper surface of the linear slider (104), and a wire is rotatably mounted between two groups of the support plates (105). The support plate (105) is provided with a limit slide rail (107) fixedly installed between the two groups of support plates (105); the outer side of the lead screw (106) is screwed and connected with a soldering head mounting seat (108) which is slidably connected with the slide rail (107); the front surface of the soldering head mounting seat (108) is clamped with a soldering device; a second motor (109) is fixedly installed on one side surface of the support plate (105); and the output end of the second motor (109) is fixedly connected to one end of the lead screw (106).
3. A soldering device for a switching power supply transformer according to claim 2, characterized in that: The vertical rotating frame (2) comprises a support plate (201), a third motor (202) is fixedly mounted on the bottom side of the support plate (201), hangers (203) are fixedly mounted on both ends of the support plate (201), and a connecting end shaft (204) is fixedly mounted on the surface of one side of the upper end of the hanger (203).
4. A soldering device for a switching power supply transformer according to claim 3, characterized in that: A locking screw hole (306) is inserted and opened at the edge of the tray (301), a nut (307) is clamped at the upper opening of the locking screw hole (306), a hand screw (308) is inserted and screwed together with the locking screw hole (306) and the nut (307) in the upper and lower directions, and a locking slide rod (309) is fixedly installed at the lower end of the hand screw (308).
5. A soldering device for a switching power supply transformer according to claim 4, characterized in that: A base plate (311) is fixedly mounted on the lower end of the connecting shaft (310), a rotating push rod (314) is fixedly mounted on the side surface of the rotating disk (312), and a locking sliding groove (315) is provided at the edge of the rotating disk (312).
6. A soldering device for a switching power supply transformer according to claim 5, characterized in that: The locking slide bar (309) is slidably engaged with the locking slide groove (315).
7. A soldering device for a switching power supply transformer according to claim 6, characterized in that: The connecting end shaft (204) is rotatably connected to the frame walls on both sides of the supporting frame (101), the connecting end shaft (204) is fixedly connected to the output end of the No. 1 motor (102), the base plate (311) is selectively installed on the upper surface of the support plate (201), and the bottom side of the base plate (311) is fixedly connected to the output end of the No. 3 motor (202).