Full-automatic multi-position multi-hole drilling and tapping integrated machine
By designing a fully automatic multi-position multi-pole drilling and tapping machine, the problem that drilling machines and tapping machines cannot be processed simultaneously in the existing technology is solved, and the automated continuous processing of workpieces is realized, which reduces labor intensity and operational risks and improves the Quality and efficiency.
Patent Information
- Application Number
- CN202420225818.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-30
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-01-30
AI Technical Summary
In the prior art, drilling machine and tapping machine cannot drill and tap workpieces at the same time, and the artificial production efficiency is low and the quality is unstable.
A fully automatic multi-position multi-porous drilling and tapping integrated machine is designed, including a control system, a feed rack set, a feeding station, a drilling station, a tapping station, a material transfer group, a process compression group and a cooling water tank group. Continuous machining of workpieces is achieved through servo power and automation processes.
The automated continuous processing of workpieces is realized, which reduces the number of workers' use and labor intensity, reduces the risk of workers' operation, and improves the processing quality and yield rate.
Smart Images

Figure CN222493023U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of machining equipment, in particular to a full-automatic multi-position multi-hole drilling and tapping integrated machine. Background Art
[0002] In industrial production, it is often necessary to drill holes in workpieces, especially some workpieces that need to be drilled and tapped at the same time. At present, production is mainly based on manual work, that is, operators use drilling machines and tapping machines, assisted by simple clamps to complete the processing of drilling step holes, chamfering step holes, drilling two threaded bottom holes, and tapping two screw threads. At the same time, in order to perform the two processes of drilling and tapping, it is necessary to first use a drilling machine to drill holes, and then use a tapping machine to tap. Therefore, the workpiece needs to flow through these two processing procedures, and the workpiece transfer operation needs to be performed, which makes the drilling and tapping operations of the workpiece more time-consuming and inefficient.
[0003] Based on manual work, there are the following problems: 1. High labor intensity; when the order volume is large, workers need to work overtime and the working hours are long. Because of the constant movement of hands and feet, workers are often exhausted. 2. There is a certain degree of danger in the work; because the work is done manually, there will be close contact between the workers' hands and mold tools or deep into the mold, and safety accidents may occur when the workers are tired. 3. Quality is difficult to guarantee; due to manual operation, the quality is controlled by human beings, and workers are often rotated. New workers do not fully understand the quality requirements, which will cause certain quality deviations. 4. Even if high-precision machine tools used in CNC numerical control processing are used for processing, although the quality can be guaranteed, the workers' labor intensity is still very high because workers are also used to operate the loading and unloading work. Utility Model Content
[0004] The main technical problem to be solved by the utility model is to provide a fully automatic multi-position multi-hole drilling and tapping machine to solve the problems in the prior art that the drilling machine and the tapping machine cannot simultaneously realize drilling and tapping of the workpiece, and the manual production efficiency is low and the quality is unstable.
[0005] In order to solve the above technical problems, the utility model provides a fully automatic multi-position multi-hole drilling and tapping machine, including a control system and the following components arranged in sequence along the processing steps:
[0006] The material preparation rack group consists of multiple material channels, and is driven by servo power to transport the materials in a single material channel to the next process in sequence;
[0007] The loading station is composed of a loading channel and a clamp. The loading channel receives the material transported by the channel. The clamp is located at the end of the loading channel and is used to grab and transport the grabbed material to the next process.
[0008] The drilling station includes a step hole drilling station, a reverse chamfering station and a step hole detection station in sequence;
[0009] The tapping stations include, in sequence, a threaded hole drilling station, a hole drilling inspection station, a thread tapping station, and a tapping inspection station;
[0010] It also includes a material transfer group, which is composed of a transport rail and a plurality of material positions arranged on the transport rail; the material positions move along the transport rail through a cylinder, and the material transported by the fixture is grabbed by an air claw and transported to one of the drilling station and the tapping station; a material drop position is arranged at the end of the transport rail;
[0011] A process pressing group is provided at each of the drilling and tapping stations, and the process pressing group includes a pressing cylinder and a pressing member, and the pressing member is driven by the pressing cylinder to face the material and press the material on the corresponding station;
[0012] It also includes a cooling water tank group, which consists of a water tank and a water pump and is used for cooling and lubricating work at the drilling station and the tapping station.
[0013] In a preferred embodiment, the material preparation rack group includes a track group and a sliding table slidably connected to the track group, the servo power includes a servo motor and a screw rod, and the sliding table is connected to the screw rod;
[0014] A material channel is arranged on the sliding table, and the sliding table is inclined toward the loading station.
[0015] In a preferred embodiment, the feeding channel is provided with an inclined section extending toward the sliding platform, and a material taking position is provided at the end of the feeding channel for the clamp to grab the material at the material taking position;
[0016] The clamp comprises a first clamping member, a second clamping member and a clamp driving power group, wherein the first clamping member and the second clamping member are arranged opposite to each other in the vertical direction; grooves are arranged on the opposite sides of the first clamping member and the second clamping member, and the clamping edges on the upper and lower sides of the material are placed in the grooves.
[0017] In a preferred embodiment, each corresponding station in the drilling station and the tapping station is provided with a tool, and one tool is provided corresponding to one material level; an I-shaped limit platform is provided on one side of the tool facing the material level, which is used to place and fix the material in the vertical direction;
[0018] The material level includes a first air gripper, a second air gripper and an air gripper driving cylinder; the first air gripper and the second air gripper are arranged opposite to each other in the horizontal direction, and a card slot is arranged on the opposite sides thereof, and the clamping edges on the left and right sides of the material are placed in the card slot.
[0019] In a preferred embodiment, the process clamping group is arranged at the upper end of the corresponding tooling in the drilling station, and the clamping member is provided with a clearance opening corresponding to the material processing position;
[0020] The step hole drilling station includes a step drill and a step drill driving cylinder, and the reverse chamfering station includes a chamfering drill and a chamfering drill driving cylinder; the chamfering drill and the step drill are arranged on both sides of the transport track.
[0021] In a preferred embodiment, a photoelectric switch is provided at the step hole detection station.
[0022] In a preferred embodiment, in the tapping station, the process pressing group and its corresponding tooling are arranged on both sides of the transport track;
[0023] The threaded hole drilling station includes a hole drill and a hole drill driving cylinder, and the tapping station includes a tapping machine and a tapping machine driving cylinder; the hole drill and the tapping machine are both arranged at the upper end of their corresponding tooling.
[0024] In a preferred embodiment, the drilling inspection station and the tapping inspection station are both provided with inspection tools and power components for driving the inspection tools, and the inspection tools are arranged at the upper ends of the corresponding tools.
[0025] In a preferred embodiment, the detection tooling comprises a round rod, which is a hollow structure for passing high-pressure gas inside;
[0026] The round rod arrangement includes air holes.
[0027] In a preferred embodiment, a blowing member and a material dropping trough are respectively provided on both sides of the material dropping position; the blowing member is used to blow the material after the air claw is released to the material dropping trough.
[0028] Compared with the prior art, the technical solution of the utility model has the following beneficial effects:
[0029] 1. Reduced number of workers. Compared with multiple people operating multiple machines, all processes are concentrated on one machine and only one worker is used.
[0030] 2. Reduce the labor intensity of workers. Compared with the high-intensity work of multiple people operating multiple machines, the multiple sensors of this machine can accurately sense the working conditions of each process. Workers only need to hear the abnormal sound of the sensor to eliminate the abnormality.
[0031] 3. Reduce the danger of workers' operation. The machine works automatically. When the machine is working, the workers are not involved, which eliminates the danger of work.
[0032] 4. Guaranteed quality and yield rate. The quality of the machine is controlled by electromechanical and mold tooling, and does not require manual control, ensuring the processing yield rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 This is a schematic diagram of the overall structure of the preferred embodiment of the utility model;
[0034] Figure 2 This is a structural schematic diagram of a material preparation rack group in a preferred embodiment of the utility model;
[0035] Figure 3 This is a schematic diagram of the structure of the servo power of the material preparation rack group in the preferred embodiment of the utility model;
[0036] Figure 4 This is a structural schematic diagram of a loading station in a preferred embodiment of the utility model;
[0037] Figure 5 This is a schematic diagram of the structure of the material transfer group in the preferred embodiment of the utility model;
[0038] Figure 6 This is a structural schematic diagram of a step hole drilling station in a preferred embodiment of the utility model;
[0039] Figure 7 This is a schematic diagram of the structure of the reverse chamfering station in the preferred embodiment of the utility model;
[0040] Figure 8 This is a schematic diagram of the structure of the step hole detection station in the preferred embodiment of the utility model;
[0041] Fig. 9 This is a schematic diagram of the structure of a threaded hole drilling station in a preferred embodiment of the utility model;
[0042] Fig.10 This is a structural schematic diagram of a drilling detection station in a preferred embodiment of the utility model;
[0043] Fig.11 It is a structural schematic diagram of the material drop position in the preferred embodiment of the utility model.
[0044] Explanation of the reference numerals: 1. material preparation rack assembly; 11. material channel; 111. material guide rod; 112. material block; 113. opening; 12. track assembly; 13. sliding table; 14. servo motor; 15. screw rod; 16. material outlet; 17. baffle plate; 18. lifting motor; 2. material loading station; 21. material loading channel; 22. first clamping member; 23. second clamping member; 24. fixture drive power group; 25. groove; 26. material baffle plate; 3. drilling station; 31. step hole drilling station; 311. step drill; 312. step drill driving cylinder; 32. reverse chamfering station; 321. chamfering drill; 322. chamfering drill driving cylinder; 33. step hole detection station; 331. Opposing photoelectric switch; 4. Tapping station; 41. Threaded hole drilling station; 411. Hole drill; 412. Hole drill driving cylinder; 42. Drilling detection station; 421. Detection tooling; 422. Power assembly; 423. Round rod; 43. Tapping station; 44. Tapping detection station; 5. Material transfer group; 51. Transport guide rail; 52. Material position; 53. First air claw; 54. Second air claw; 55. Air claw driving cylinder; 56. Slot; 6. Blanking position; 61. Blowing piece; 62. Blanking trough; 7. Process clamping group; 71. Tooling; 72. I-shaped limit table; 73. Clamping cylinder; 74. Clamping piece; 75. Make way; 8. Cooling water tank group; 9. Guide rail base. DETAILED DESCRIPTION
[0045] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.
[0046] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0047] In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installed", "provided with", "installed / connected", "connected", etc. should be understood in a broad sense. For example, "connection" can be a wall-mounted connection, a detachable connection, or an integral connection. It can be a mechanical connection or an electrical connection. It can be a direct connection or an indirect connection through an intermediate medium. It can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood according to specific circumstances.
[0048] refer to Figure 1-Figure 11 This embodiment provides a fully automatic multi-position multi-hole drilling and tapping machine, including a control system and a material preparation rack group 1, a loading station 2, a drilling station 3, a tapping station 4, a material transfer group 5, a process pressing group 7, a cooling water tank group 8, etc. which are arranged in sequence along the processing steps.
[0049] The material preparation rack group 1 provided in this embodiment is composed of multiple material channels 11, and the material in a single material channel 11 is transported to the next process in sequence through servo power drive. Among them, the material preparation rack group 1 includes a track group 12 and a sliding table 13 slidingly connected to the track group 12, and the servo power includes a servo motor 14 and a screw rod 15. The sliding table 13 is connected to the screw rod 15. The material channel 11 is arranged on the sliding table 13, and the sliding table 13 is inclined toward the loading station 2. A discharge port 16 is opened on the side of the sliding table 13 facing the loading station 2, and a baffle 17 and a lifting motor 18 driving the baffle 17 to move up and down are arranged at the discharge port 16, forming an opening and closing device of the discharge port 16. The servo motor 14 drives the screw rod 15 to drive the sliding table 13 to align one of the material channels 11 at the discharge port 16, and the baffle 17 is started to move upward to open the discharge port 16, and the material is transported from the material channel 11 to the discharge port 16 and then enters the next process.
[0050] Ten material channels 11 are arranged on the sliding table 13 along its width direction. The material channels 11 are composed of four material guide rods 111, two of which are arranged on each side, and the interval between the two on the left side is smaller than the interval between the two on the right side. The four material guide rods 111 form a trapezoidal distribution to clamp and limit the workpiece. Material blocks 112 are arranged on the sliding table 13 along its length direction. The material blocks 112 are provided with openings 113 that match the shape of the material. A material block 112 is arranged at the front, middle, and rear of each material channel 11 to provide a stable function for the introduction, export, and transportation of materials.
[0051] The loading station 2 provided in this embodiment is composed of a loading channel 21 and a clamp. The loading channel 21 receives the material transported by the material channel 11; the clamp is located at the end of the loading channel 21, and is used to grab and transport the grabbed material to the next process. The loading channel 21 is provided with an inclined section extending toward the sliding table 13, and a material picking position 52 is provided at the end of the loading channel 21 for the clamp to grab the material at the material picking position 52. The inclined section is connected to the discharge port 16, and the material enters the loading channel from the discharge port 16, and slides down to the material picking position 52 under the action of the inclined angle and its own gravity to wait for the material to be picked up.
[0052] The feeding channel 21 is provided with a smooth transition section at the front end of the material taking position 52 to buffer the freely sliding material so that it can smoothly enter the material taking position 52 and wait for the material to be taken. Similarly, a material block 112 is provided at the front, middle and rear of the feeding channel 21 to provide a stable effect on the introduction, export and transportation of the material.
[0053] The clamp includes a first clamping member 22, a second clamping member 23 and a clamp driving power group 24, the driving power group includes a clamping cylinder, which is used to drive the first clamping member 22 and the second clamping member 23 to move closer to or away from each other. The first clamping member 22 and the second clamping member 23 are arranged opposite to each other in the vertical direction; the first clamping member 22 and the second clamping member 23 are provided with grooves 25 on the opposite sides, and the clamping edges of the upper and lower sides of the material are placed in the grooves 25. The feeding channel 21 is arranged on one side of the clamp, and a baffle plate 26 is fixed on the other side of the clamp relative to the feeding channel 21. When the material slides from the material taking position 52 into the clamping area of the clamp, the baffle plate 26 and the guide rod 111 of the feeding channel 21 form a limit, which is convenient for the clamping of the first clamping member 22 and the second clamping member 23.
[0054] The drilling station 3 provided in this embodiment includes a step hole drilling station 31, a reverse chamfering station 32 and a step hole detection station 33 in sequence. The step hole drilling station 31 includes a step drill 311 and a step drill driving cylinder 312, which are powered by a special dual servo power head, and the step hole is processed by the step drill 311. The reverse chamfering station 32 includes a chamfering drill 321 and a chamfering drill driving cylinder 322, which are powered by a special drilling machine head, and the reverse edge of the step hole is chamfered by the chamfering drill 321. Among them, the chamfering drill 321 is set on the opposite side of the step drill 311, and the chamfering drill 321 is a chamfering process in the direction of the step drill 311. The step hole detection station 33 is provided with a photoelectric switch 331, and the photoelectric switch 331 detects whether the step hole is drilled through.
[0055] The tapping station 4 provided in this embodiment includes a threaded hole drilling station 41, a hole drilling detection station 42, a thread tapping station 43 and a thread tapping detection station 44 in sequence; the threaded hole drilling station 41 includes a hole drill 411 and a hole drill driving cylinder 412, and the threaded hole drilling station 41 is provided with a process of drilling two holes at a time, and is powered by a dedicated drilling power head to drive two axes to perform the drilling work of the threaded bottom hole. The thread tapping station 43 includes a tapping machine and a tapping machine driving cylinder, and the thread tapping station 43 is provided with a process of tapping two holes at a time, and is powered by a dedicated servo tapping power head to drive two axes to perform the thread tapping work.
[0056] The drilling inspection station 42 and the tapping inspection station 44 are both provided with an inspection tool 421 and a power assembly 422 (including a cylinder) for driving the inspection tool 421. The inspection tool 421 includes a round rod 423. The round rod 423 is a hollow structure for passing high-pressure gas. The round rod 423 is provided with air holes. The drilling inspection station 42 is driven by the cylinder to insert the inspection tool 421 into the threaded bottom hole to detect whether the threaded bottom hole meets the requirements of the drawing. At the same time, the hollow round rod 423 blows high-pressure air into the hole to blow out the debris in the hole, so as to facilitate the next tapping process. The tapping inspection station 44 is driven by the cylinder to insert the tool into the threaded hole to detect whether there is a broken tap.
[0057] The material transfer group 5 provided in this embodiment is composed of a transport rail 51 and a plurality of material levels 52 arranged on the transport rail 51; the transport rail 51 passes through the drilling station 3 and the tapping station 4, and the material level 52 moves along the transport rail 51 through the cylinder, and grabs the material transported by the fixture through the air claw and transports it to one of the drilling station 3 and the tapping station 4.
[0058] The material level 52 includes a first air gripper 53, a second air gripper 54 and an air gripper driving cylinder 55; the first air gripper 53 and the second air gripper 54 are arranged opposite to each other in the horizontal direction, and a card slot 56 is arranged on the opposite sides thereof, and the clamping edges on the left and right sides of the material are placed in the card slot 56. The first air gripper 53 and the second air gripper 54 can be transported closer to or farther away from each other under the drive of the air gripper driving cylinder 55, and are used to clamp the material.
[0059] A material drop position 6 is provided at the end of the transport guide rail 51, and a blowing member 61 and a material drop trough 62 are provided on both sides of the material drop position 6; the blowing member 61 is used to blow the material after the air claw is released to the material drop trough 62. When the material is at the material drop position 6, the air claw on the material position 52 is released and blows the material with high-pressure air to the material drop into the material drop trough 62 and slide down.
[0060] Furthermore, in this embodiment, each corresponding station in the drilling station 3 and the tapping station 4 is provided with a tool 71, and one tool 71 is provided corresponding to one material level 52; the tool 71 is provided with an I-shaped limit table 72 on the side facing the material level 52, which is used to place and fix the material in the vertical direction; in the drilling station 3, the chamfer drill 321 and the step drill 311 are respectively arranged on both sides of the transport track, and the tool 71 and the station are relatively arranged on both sides of the transport track. In the tapping station 4, the hole drill 411 and the tapping machine are both arranged at the upper end of their corresponding tool 71, and the detection tool 421 is arranged at the upper end of its corresponding tool 71.
[0061] A process clamping group 7 is provided at each station in the drilling station 3 and the tapping station 4. The process clamping group 7 includes a clamping cylinder 73 and a clamping member 74. The clamping cylinder 73 drives the clamping member 74 to face the material and clamp the material on the corresponding station. The process clamping group 7 is powered by a cylinder to clamp the working material on the tooling 71 to ensure that the material remains motionless during the drilling, tapping and other processes. In the drilling station 3, the process clamping group 7 is arranged at the upper end of the corresponding tooling 71, and the clamping member 74 is provided with a clearance opening 75 corresponding to the material processing position; in the tapping station 4, the process clamping group 7 and its corresponding tooling 71 are arranged on both sides of the transport track.
[0062] The cooling water tank assembly 8 provided in this embodiment is composed of a water tank and a water pump, and is used for cooling and lubricating work of the drilling station 3 and the tapping station 4.
[0063] The fully automatic multi-position multi-hole drilling and tapping machine provided in this embodiment specifically works as follows:
[0064] The fully automatic multi-position multi-hole drilling and tapping machine places the cut guide rail base 9 into multiple material channels 11 of the material preparation rack group 1, and drives the screw rod 15 through the servo power to slide the guide rail base 9 in the material channel 11 into the loading station 2 of the machine in sequence.
[0065] The loading position 52 is grasped by the clamp and the guide rail base 9 is transported to the position where the corresponding air gripper of the material transfer group 5 can grasp it. The material transfer group 5 moves linearly along the transport guide rail 51 through the cylinder, and grasps the guide rail base 9 on the clamp through the first air gripper 53 and the second air gripper 54, and transfers the guide rail base 9 on the loading station 2 to the next station.
[0066] The guide rail base 9 is grabbed by the pneumatic claw of the material transfer group 5 from the loading station 2 to the step hole drilling station 31, and the step drill 311 is driven by the double servo power head to rotate and feed, and withdraws after the step hole requirement is met.
[0067] The guide rail base 9 is continuously transferred by the material transfer group 5 to the next reverse chamfering station 32. The reverse chamfering station 32 is powered by a special drilling machine head, and the reverse edge of the processed step hole is chamfered by a chamfering drill 321. It should be noted that when the guide rail base 9 is grasped by the first air gripper 53 and the second air gripper 54 in the material transfer group 5 and the material is loaded to the next station, when the first air gripper 53 and the second air gripper 54 do not grasp, the guide rail base 9 is clamped on the tooling 71 with the I-shaped limit table 72 on the tooling 71 and the process clamping group 7 to wait for the grasping of the air gripper.
[0068] The guide rail base 9 is continuously transferred by the material transfer group 5 to the next step hole detection station 33. The step hole detection station 33 uses the principle of photoelectric reflection to detect whether the step hole is drilled through by the reflection photoelectric switch 331. This detection can detect whether the step hole is penetrated and whether the step drill 311 head is broken. The reflection photoelectric switch 331 is fixed on the process clamping group 7 corresponding to the step hole detection station 33. Specifically, the reflection photoelectric switch 331 is fixed on the clamping member 74, and the reflection photoelectric switch 331 is aligned with the hole center of the step hole.
[0069] The guide rail base 9 is continuously transferred by the material transfer group 5 to the next threaded hole drilling station 41. At the threaded hole drilling station 41, the clamping cylinder 73 on the process clamping group 7 drives the clamping member 74 to clamp the guide rail base 9 onto the tooling 71 of the station, and a special drilling power head is used to provide power to drive the two-axis device to use a drill bit to drill two threaded bottom holes. The two-axis device controls the spacing between the two holes, and the depth adjustment of the power head controls the depth of the hole.
[0070] The guide rail base 9 is continuously transferred by the material transfer group 5 to the next drilling inspection station 42. At the drilling inspection station 42, the pressing cylinder 73 on the process pressing group 7 drives the pressing member 74 to press the guide rail base 9 onto the tooling 71 of the station, and the cylinder drives two hollow round rods 423 to be inserted into the thread bottom hole to detect whether the thread bottom hole reaches the depth required by the drawing. At the same time, the hollow round rods 423 blow high-pressure air into the hole to blow out the debris in the hole, so as to facilitate the next tapping process.
[0071] The guide rail base 9 is continuously transferred by the material transfer group 5 to the next tapping station 43. At the tapping station 43, the clamping cylinder 73 on the process clamping group 7 drives the clamping member 74 to clamp the guide rail base 9 onto the tooling 71 of the station, and a dedicated servo tapping power head is used to provide power to drive the two-axis device to perform thread tapping. The two-axis device controls the hole spacing, and the tapping depth is controlled by the depth adjustment of the power head.
[0072] The guide rail base 9 is continuously transferred by the material transfer group 5 to the next tapping detection station 44. At the tapping detection station 44, the pressing cylinder 73 on the process pressing group 7 drives the pressing member 74 to press the guide rail base 9 onto the tooling 71 of the station, and the cylinder drives two hollow round rods 423 to be inserted into the threaded hole to detect whether the tap is broken in the hole. At the same time, the hollow round rod 423 blows high-pressure air into the hole to blow out the debris in the hole.
[0073] The guide rail base 9 is continuously transferred to the next blanking station by the material transfer group 5. After the guide rail base 9 reaches the position at the blanking station, the first air gripper 53 and the second air gripper 54 are released and the material is blown down into the blanking trough 62 with high-pressure air. In this way, all the processes of drilling the step hole, chamfering the reverse side, drilling two holes, and tapping two teeth of the guide rail base 9 are completed.
[0074] While drilling step holes, chamfering the reverse side, drilling 2 holes, and tapping 2 threads, the water pump on the water tank sprays cooling water onto the tool that needs cooling and lubrication to perform cooling and lubrication work during processing. It can also cool the high temperature generated by the workpiece during processing.
[0075] The above is only a preferred specific implementation method of the utility model, but the design concept of the utility model is not limited to this. Any technician familiar with the technical field who uses this concept to make non-substantial changes to the utility model within the technical scope disclosed by the utility model shall be deemed to infringe the protection scope of the utility model.
Claims
1. Fully automatic multi-position multi-hole drilling and tapping machine, characterized by: Including control system and the following settings along the processing steps: The material preparation rack group consists of multiple material channels, and is driven by servo power to transport the materials in a single material channel to the next process in sequence; The loading station is composed of a loading channel and a clamp. The loading channel receives the material transported by the channel. The clamp is located at the end of the loading channel and is used to grab and transport the grabbed material to the next process. The drilling station includes a step hole drilling station, a reverse chamfering station and a step hole detection station in sequence; The tapping stations include, in sequence, a threaded hole drilling station, a hole drilling inspection station, a thread tapping station, and a tapping inspection station; It also includes a material transfer group, which is composed of a transport rail and a plurality of material positions arranged on the transport rail; the material positions move along the transport rail through a cylinder, and the material transported by the fixture is grabbed by an air claw and transported to one of the drilling station and the tapping station; a material drop position is arranged at the end of the transport rail; A process pressing group is provided at each of the drilling and tapping stations, and the process pressing group includes a pressing cylinder and a pressing member, and the pressing member is driven by the pressing cylinder to face the material and press the material on the corresponding station; It also includes a cooling water tank group, which consists of a water tank and a water pump and is used for cooling and lubricating work at the drilling station and the tapping station.
2. The fully automatic multi-position multi-hole drilling and tapping machine according to claim 1, characterized in that: The material preparation rack group includes a track group and a sliding table slidably connected to the track group, the servo power includes a servo motor and a screw rod, and the sliding table is connected to the screw rod; A material channel is arranged on the sliding table, and the sliding table is inclined toward the loading station.
3. The fully automatic multi-position multi-hole drilling and tapping machine according to claim 2, characterized in that: The feeding channel is provided with an inclined section extending toward the sliding platform, and a material taking position is provided at the end of the feeding channel for the clamp to grab the material at the material taking position; The clamp comprises a first clamping member, a second clamping member and a clamp driving power group, wherein the first clamping member and the second clamping member are arranged opposite to each other in the vertical direction; grooves are arranged on the opposite sides of the first clamping member and the second clamping member, and the clamping edges on the upper and lower sides of the material are placed in the grooves.
4. The fully automatic multi-position multi-hole drilling and tapping machine according to claim 1, characterized in that: Each corresponding station in the drilling station and the tapping station is provided with a tool, and one tool is provided corresponding to one material level; an I-shaped limit platform is provided on one side of the tool facing the material level, which is used to place and fix the material in the vertical direction; The material level includes a first air gripper, a second air gripper and an air gripper driving cylinder; the first air gripper and the second air gripper are arranged opposite to each other in the horizontal direction, and a card slot is arranged on the opposite sides thereof, and the clamping edges on the left and right sides of the material are placed in the card slot.
5. The fully automatic multi-position multi-hole drilling and tapping machine according to claim 4, characterized in that: In the drilling station, the process clamping group is arranged at the upper end of the corresponding tooling, and the clamping member is provided with a clearance opening corresponding to the material processing position; The step hole drilling station includes a step drill and a step drill driving cylinder, and the reverse chamfering station includes a chamfering drill and a chamfering drill driving cylinder; the chamfering drill and the step drill are arranged on both sides of the transport track.
6. The fully automatic multi-position multi-hole drilling and tapping machine according to claim 5, characterized in that: A photoelectric switch is provided at the step hole detection station.
7. The fully automatic multi-position multi-hole drilling and tapping machine according to claim 4, characterized in that: In the tapping station, the process pressing group and its corresponding tooling are arranged on both sides of the transport track; The threaded hole drilling station includes a hole drill and a hole drill driving cylinder, and the tapping station includes a tapping machine and a tapping machine driving cylinder; the hole drill and the tapping machine are both arranged at the upper end of their corresponding tooling.
8. The fully automatic multi-position multi-hole drilling and tapping machine according to claim 7, characterized in that: The drilling inspection station and the tapping inspection station are both provided with inspection tools and power components for driving the inspection tools, and the inspection tools are arranged at the upper ends of the corresponding tools.
9. The fully automatic multi-position multi-hole drilling and tapping machine according to claim 8, characterized in that: The detection tooling comprises a round rod, which is a hollow structure and is used for passing high-pressure gas inside; The round rod arrangement includes air holes.
10. The fully automatic multi-position multi-hole drilling and tapping machine according to claim 1, characterized in that: A blowing piece and a material dropping trough are respectively arranged on both sides of the material dropping position; the blowing piece is used to blow the material after the air claw is released to the material dropping trough.