Base body double-sided rust removal device for coating film plating

Abstract

The utility model discloses a base body double-sided derusting device for coating film plating, which comprises a support frame, the top surface of the support frame is fixedly connected with a fixed frame, the front surface of the fixed frame is fixedly connected with a water tank, the inner wall of the water tank is fixedly connected with a water level sensor, and the inner wall of the water tank is fixedly connected with a liquid outlet pipe. A plate is vertically inserted into a plurality of limiting baffles and a traction moving mechanism, a driving assembly is started to drive the traction moving mechanism to rotate relatively to drive the plate to move transversely, a grinding mechanism is started to grind and derust the plate, a water pump is started to suck a water source through a liquid inlet pipe, a water tank and a flow dividing pipe, and then the water source is sprayed downwards through a plurality of atomization nozzles. According to the metal dust falling device, dust falling work can be conducted on metal dust generated by polishing, a water source and the metal dust can be discharged through the liquid discharging assembly, the purpose that the metal dust generated by polishing is subjected to automatic dust falling and collection conveniently when a rust removal base plate is polished is achieved, and the problems that the environment is polluted and human health is harmed due to the fact that the metal dust flies everywhere are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of substrate rust removal, in particular to a substrate double-sided rust removal device for coating and film plating. Background Art

[0002] Coating is a solid continuous film obtained by applying the paint once. It is a thin plastic layer applied on metal, fabric, plastic and other substrates for the purpose of protection, insulation, decoration, etc. Coating is an anti-corrosion method that coats the surface of a metal body with other metals or their alloys with good corrosion resistance, including electroplating, thermal spraying, diffusion penetration, alloying, etc. Coating and plating are both a protective processing technology for metal sheets.

[0003] Before coating or plating, the surface of the metal substrate needs to be polished and rust-free to prevent rust on the plate from affecting the coating or plating effect. When using a rust removal device to polish the plate, a lot of metal dust will be generated. After the metal dust is scattered everywhere, it will pollute the surrounding production environment, and the workers will be harmed by inhaling the metal dust. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a double-sided rust removal device for a substrate for coating and plating, which is used to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A double-sided rust removal device for a substrate for coating and plating, comprises a support frame, a fixed frame is fixedly connected to the top surface of the support frame, a water tank is fixedly connected to the front surface of the fixed frame, a water level sensor is fixedly connected to the inner wall of the water tank, a liquid outlet pipe is fixedly connected to the inner wall of the water tank, a water pump is fixedly connected to the top surface of the fixed frame, and the liquid inlet end of the water pump is fixedly connected to the liquid outlet end of the liquid outlet pipe, a shunt pipe is fixedly connected to the liquid outlet end of the water pump, an atomizing nozzle is fixedly connected to the inner wall of the fixed frame, and the liquid inlet end of the atomizing nozzle is fixedly connected to the liquid outlet end of the shunt pipe, a limit baffle is fixedly connected to the inner wall of the fixed frame, and the limit baffle is fixedly connected to the top surface of the support frame, a traction and movement mechanism is arranged inside the support frame, a driving assembly is arranged on the top surface of the fixed frame, a grinding mechanism is arranged inside the support frame, and a drainage assembly is arranged on the bottom surface of the support frame.

[0007] Preferably, the traction moving mechanism consists of an auxiliary roller, a support plate and a traction roller, the auxiliary roller is rotatably connected to the inner wall of the support frame, the support plate is fixedly connected to the inner wall of the support frame, the traction roller is rotatably connected to the inner wall of the support plate, and the traction roller is rotatably connected to the inner wall of the fixed frame.

[0008] Preferably, the driving assembly consists of a first servo motor and a transmission gear, the first servo motor is fixedly connected to the top surface of the fixed frame, and the output end of the first servo motor is fixedly connected to the traction roller, and the transmission gear is fixedly connected to the surface of the traction roller.

[0009] Preferably, the grinding mechanism consists of a connecting plate, a grinding roller, a second servo motor, a driving wheel, a transmission belt and a driven wheel, the connecting plate is fixedly connected to the inner wall of the support frame, the grinding roller is rotatably connected to the inner wall of the connecting plate, and the grinding roller is rotatably connected to the inner wall of the fixed frame, the second servo motor is fixedly connected to the top surface of the fixed frame, the driving wheel is fixedly connected to the output end of the second servo motor, the transmission belt is meshed with the inner wall of the driving wheel, the driven wheel is fixedly connected to the surface of the grinding roller, and the inner wall of the driven wheel is meshed with the transmission belt.

[0010] Preferably, the drainage assembly consists of a drainage bucket and a drainage pipe, the drainage bucket is fixedly connected to the inner wall of the support frame, and the drainage pipe is fixedly connected to the inner wall of the drainage bucket.

[0011] Preferably, the fixing frame is rectangular and is made of stainless steel.

[0012] Preferably, there are multiple auxiliary rollers, and all of the multiple auxiliary rollers are located inside the support frame.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: the double-sided rust removal device for the coating plating substrate vertically inserts the plate into multiple limit baffles and a traction moving mechanism, starts the driving component to drive the traction moving mechanism to rotate relatively to drive the plate to move horizontally, starts the grinding mechanism to grind and remove rust on the plate, starts the water pump to draw water through the liquid inlet pipe, the water tank and the diversion pipe, and then sprays it downward through multiple atomizing nozzles, so as to reduce the metal dust generated by grinding, and the water source and the metal dust can be discharged through the drainage component; the goal of automatically reducing and collecting the metal dust generated by grinding when grinding and removing rust on the substrate plate is achieved, thereby avoiding the problem of metal dust flying around and polluting the environment and endangering human health. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is the structural survey drawing of the utility model;

[0015] Figure 2 This is an enlarged view of the structure A of the utility model;

[0016] Figure 3 It is a rear cross-sectional view of the structure of the utility model;

[0017] Figure 4 This is an enlarged view of the structure B of the utility model.

[0018] In the figure: 1. support frame; 2. fixed frame; 3. water tank; 4. water level sensor; 5. liquid outlet pipe; 6. water pump; 7. diverter pipe; 8. atomizing nozzle; 9. limit baffle; 10. auxiliary roller; 11. support plate; 12. traction roller; 13. first servo motor; 14. transmission gear; 15. connecting plate; 16. grinding roller; 17. second servo motor; 18. driving wheel; 19. transmission belt; 20. driven wheel; 21. drainage bucket; 22. drainage pipe. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] Reference Figure 1-4 A double-sided rust removal device for a substrate for coating and plating, comprising a support frame 1, a fixed frame 2 is fixedly connected to the top surface of the support frame 1, the fixed frame 2 is rectangular, and the fixed frame 2 is made of stainless steel. The fixed frame 2 made of stainless steel has higher strength, is not easily deformed and damaged due to force during use, and is not easy to rust after contacting with a water source, and has a longer service life. A water tank 3 is fixedly connected to the front of the fixed frame 2, a water level sensor 4 is fixedly connected to the inner wall of the water tank 3, a liquid outlet pipe 5 is fixedly connected to the inner wall of the water tank 3, a water pump 6 is fixedly connected to the top surface of the fixed frame 2, and the liquid inlet end of the water pump 6 is fixedly connected to the liquid outlet end of the liquid outlet pipe 5, the liquid outlet end of the water pump 6 is fixedly connected to a shunt pipe 7, and the inner wall of the fixed frame 2 is fixedly connected to An atomizing nozzle 8 is connected, and the liquid inlet end of the atomizing nozzle 8 is fixedly connected to the liquid outlet end of the shunt pipe 7, a limit baffle 9 is fixedly connected to the inner wall of the fixed frame 2, and the limit baffle 9 is fixedly connected to the top surface of the support frame 1, a traction and movement mechanism is arranged inside the support frame 1, a driving assembly is arranged on the top surface of the fixed frame 2, a grinding mechanism is arranged inside the support frame 1, a drainage assembly is arranged on the bottom surface of the support frame 1, and the drainage assembly consists of a drainage bucket 21 and a drainage pipe 22, the drainage bucket 21 is fixedly connected to the inner wall of the support frame 1, and the drainage pipe 22 is fixedly connected to the inner wall of the drainage bucket 21, and the inclined surface arranged inside the drainage bucket 21 can assist the liquid to carry the dust and flow to be concentrated, so as to facilitate the centralized collection of waste liquid and dust after spraying.

[0021] Specifically, the driving assembly is composed of a first servo motor 13 and a transmission gear 14. The first servo motor 13 is fixedly connected to the top surface of the fixed frame 2, and the output end of the first servo motor 13 is fixedly connected to the traction roller 12. The transmission gear 14 is fixedly connected to the surface of the traction roller 12. Through the mutual engagement of multiple transmission gears 14, when the first servo motor 13 is started, multiple traction rollers 12 can be driven to rotate relative to each other, providing a stable clamping traction force for the plate. The traction moving mechanism is composed of an auxiliary roller 10, a support plate 11 and a traction roller 12. The number of auxiliary rollers 10 is multiple, and the multiple auxiliary rollers 10 are all located in the support frame 1. The part is used to support and fix the plate. Through the rotation of multiple auxiliary rollers 10, the auxiliary plate can be supported to move horizontally, which avoids the problem of the plate shifting and falling during the movement and improves the grinding stability. The auxiliary roller 10 is rotatably connected to the inner wall of the support frame 1, the support plate 11 is fixedly connected to the inner wall of the support frame 1, the traction roller 12 is rotatably connected to the inner wall of the support plate 11, and the traction roller 12 is rotatably connected to the inner wall of the fixed frame 2. The rotation of the auxiliary roller 10 can assist in supporting the plate during movement, and the relative rotation of multiple traction rollers 12 can clamp and pull the plate to move horizontally for mobile grinding.

[0022] Specifically, the grinding mechanism consists of a connecting plate 15, a grinding roller 16, a second servo motor 17, a driving wheel 18, a transmission belt 19 and a driven wheel 20. The connecting plate 15 is fixedly connected to the inner wall of the support frame 1, the grinding roller 16 is rotatably connected to the inner wall of the connecting plate 15, and the grinding roller 16 is rotatably connected to the inner wall of the fixed frame 2, the second servo motor 17 is fixedly connected to the top surface of the fixed frame 2, the driving wheel 18 is fixedly connected to the output end of the second servo motor 17, the transmission belt 19 is meshed with the inner wall of the driving wheel 18, the driven wheel 20 is fixedly connected to the surface of the grinding roller 16, and the inner wall of the driven wheel 20 is meshed with the transmission belt 19. Through the meshing of the transmission belt 19 with the driving wheel 18 and the driven wheel 20, after starting the second servo motor 17, the grinding roller 16 can be driven to rotate to grind and remove rust from the plate. By setting a plurality of grinding rollers 16, both sides of the plate can be polished simultaneously, thereby improving the rust removal efficiency.

[0023] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.

[0024] When in use: first, insert the plate to be processed vertically between the multiple limit baffles 9 and the multiple traction rollers 12 along the top surface of the support frame 1, start the first servo motor 13 to drive the traction roller 12 and the transmission gear 14 to rotate, and the multiple traction rollers 12 are driven to rotate relative to each other through the mutual engagement of the multiple transmission gears 14, and then the auxiliary roller 10 is rotated to pull the plate to move horizontally and contact the grinding roller 16, and the second servo motor 17 is started to drive the driving wheel 18 and the transmission belt 19 to rotate, and the grinding roller is driven by the engagement of the transmission belt 19 with the driven wheel 20. 16 rotates along the inner wall of the fixed frame 2 to grind and remove rust from the plate, and at the same time starts the water pump 6 to suck the water source in the water tank 3 into the shunt pipe 7 through the liquid inlet pipe 5, and starts the liquid level sensor 4 to monitor the liquid level in the water tank 3. Through real-time monitoring of the liquid level, timely liquid replenishment can be carried out. After the water source is diverted by the shunt pipe 7, it is sprayed downward through multiple atomizing nozzles 8, so as to reduce the metal dust generated by grinding. The atomized water source carries the metal dust and flows downward to the drain bucket 21 and is discharged through the drain pipe 22.

[0025] To summarize, the double-sided rust removal device for the coating plating substrate vertically inserts the plate into multiple limit baffles 9 and a traction moving mechanism, starts the driving component to drive the traction moving mechanism to rotate relatively to drive the plate to move horizontally, starts the grinding mechanism to grind and remove rust on the plate, starts the water pump 6 to draw water through the liquid inlet pipe 5, the water tank 3 and the diversion pipe 7, and then sprays it downward through multiple atomizing nozzles 8, so that the metal dust generated by grinding can be reduced. The water source and metal dust can be discharged through the drainage component, so that the goal of automatically reducing and collecting the metal dust generated by grinding when grinding and removing rust on the substrate plate is achieved, avoiding the problem of metal dust flying around to pollute the environment and endanger human health, and is used to solve the problems raised in the above-mentioned background technology.

[0026] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A double-sided rust removal device for a substrate for coating and plating, comprising a support frame (1), characterized in that: The top surface of the support frame (1) is fixedly connected to a fixed frame (2), the front surface of the fixed frame (2) is fixedly connected to a water tank (3), the inner wall of the water tank (3) is fixedly connected to a water level sensor (4), the inner wall of the water tank (3) is fixedly connected to a liquid outlet pipe (5), the top surface of the fixed frame (2) is fixedly connected to a water pump (6), the liquid inlet end of the water pump (6) is fixedly connected to the liquid outlet end of the liquid outlet pipe (5), the liquid outlet end of the water pump (6) is fixedly connected to a shunt pipe (7), and the fixed frame (2 ) is fixedly connected to the inner wall of the fixed frame (2) with an atomizing nozzle (8), and the liquid inlet end of the atomizing nozzle (8) is fixedly connected to the liquid outlet end of the shunt pipe (7), the inner wall of the fixed frame (2) is fixedly connected to a limit baffle (9), and the limit baffle (9) is fixedly connected to the top surface of the support frame (1), a traction movement mechanism is arranged inside the support frame (1), a driving component is arranged on the top surface of the fixed frame (2), a grinding mechanism is arranged inside the support frame (1), and a liquid discharge component is arranged on the bottom surface of the support frame (1).

2. A double-sided rust removal device for a coating substrate according to claim 1, characterized in that: The traction movement mechanism is composed of an auxiliary roller (10), a support plate (11) and a traction roller (12); the auxiliary roller (10) is rotatably connected to the inner wall of the support frame (1); the support plate (11) is fixedly connected to the inner wall of the support frame (1); the traction roller (12) is rotatably connected to the inner wall of the support plate (11); and the traction roller (12) is rotatably connected to the inner wall of the fixed frame (2).

3. The double-sided rust removal device for a coating substrate according to claim 1, characterized in that: The driving assembly is composed of a first servo motor (13) and a transmission gear (14); the first servo motor (13) is fixedly connected to the top surface of the fixed frame (2); the output end of the first servo motor (13) is fixedly connected to the traction roller (12); and the transmission gear (14) is fixedly connected to the surface of the traction roller (12).

4. The double-sided rust removal device for substrates used for coating and plating according to claim 1, characterized in that: The grinding mechanism is composed of a connecting plate (15), a grinding roller (16), a second servo motor (17), a driving wheel (18), a transmission belt (19) and a driven wheel (20); the connecting plate (15) is fixedly connected to the inner wall of the support frame (1); the grinding roller (16) is rotatably connected to the inner wall of the connecting plate (15); the grinding roller (16) is rotatably connected to the inner wall of the fixed frame (2); the second servo motor (17) is fixedly connected to the top surface of the fixed frame (2); the driving wheel (18) is fixedly connected to the output end of the second servo motor (17); the transmission belt (19) is meshed with the inner wall of the driving wheel (18); the driven wheel (20) is fixedly connected to the surface of the grinding roller (16); and the inner wall of the driven wheel (20) is meshed with the transmission belt (19).

5. The double-sided rust removal device for substrates used for coating and plating according to claim 1, characterized in that: The drainage assembly is composed of a drainage bucket (21) and a drainage pipe (22); the drainage bucket (21) is fixedly connected to the inner wall of the support frame (1); and the drainage pipe (22) is fixedly connected to the inner wall of the drainage bucket (21).

6. The double-sided rust removal device for substrates used for coating and plating according to claim 1, characterized in that: The fixing frame (2) is rectangular in shape and is made of stainless steel.

7. A double-sided rust removal device for a coating substrate according to claim 2, characterized in that: The number of the auxiliary rollers (10) is plural, and the plurality of auxiliary rollers (10) are all located inside the support frame (1).

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