Special-shaped ceramic rolling forming machine

By introducing a vertical lifting frame and a sliding frame into the ceramic rolling molding machine, the vertical movement and synchronous rotation of the rolling head are solved, and the problem of difficult to form special-shaped ceramics in existing organic areas is achieved, and the stable molding and efficient production of special-shaped ceramics are achieved.

CN222494734UActive Publication Date: 2025-02-18FUJIAN DEHUA ZHONGKE XINGCHEN INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202421218251.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-02-18
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

Existing ceramic rolling molding machines cannot effectively mold special-shaped products because the rolling head will cause ceramic damage when it is removed from the drum.

Method used

A special-shaped ceramic rolling molding machine is designed. By setting a vertical lifting rack and sliding rack on the rack, the rolling head can be moved vertically into the drum, and through synchronous rotation and design of the special-shaped drum and rolling head, Stable forming of special-shaped ceramics.

Benefits of technology

The stable molding of special-shaped ceramics is achieved, which avoids damage to the ceramics by traditional molding machines when they are removed from the drum, and improves molding efficiency and product quality.

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Abstract

The utility model discloses a special-shaped ceramic rolling forming machine, which belongs to the technical field of ceramic production equipment and comprises a machine frame, a rolling barrel rotationally arranged on the machine frame, a first motor arranged on the machine frame and used for driving the rolling barrel, a vertical lifting frame arranged on the machine frame, a first sliding frame arranged on the vertical lifting frame in a sliding mode, and a rolling head rotationally arranged on the first sliding frame. A second motor is arranged on the first sliding frame, the rotating speed of the first motor is the same as that of the second motor, the rolling barrel and the rolling head are both in a special shape, a first driving assembly used for driving the first sliding frame is arranged on the vertical lifting frame, and the rolling head can vertically move to enter the rolling barrel instead of entering the rolling barrel through vertical swing of the main beam. Therefore, the rolling head does not make any circumferential rotation on the vertical face, when the rolling head is separated from the rolling barrel, the machined ceramic cannot be affected, the rolling head and the rolling barrel are controlled to make synchronous rotation of the number of circles, the rolling barrel and the rolling head are both arranged to be in a special shape, and the special-shaped ceramic can be stably produced.
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Description

Technical Field

[0001] The utility model discloses a special-shaped ceramic rolling forming machine, belonging to the technical field of ceramic production equipment. Background Art

[0002] In the early days, various ceramic cylinders and tanks were formed manually, which was not only inefficient, but also of poor quality, with uneven product density, leakage, cracking and other problems. Later, it was gradually replaced by mechanized equipment, and roll forming machines were widely used. The ceramic blanks were roll-formed. The clay was placed in a rotating barrel mold, and the rolling head and the rolling barrel rotated around a fixed axis to stretch and press the plastic clay in the mold into shape.

[0003] However, the existing ceramic rolling forming machine cannot form special-shaped products. After the product is formed, the rolling head must be separated from the drum so that the product can be taken out of the rotating drum. However, most of the existing forming machines only rely on the up and down swing of the main beam to make the rolling head separate from the drum. Since the rolling head will produce a small circumferential rotation around the main beam, only a circular rolling head can be used. The use of a special-shaped rolling head is easy to damage the formed ceramics, because it cannot process special-shaped ceramics well. Therefore, in order to solve this problem, the utility model proposes a new solution. Utility Model Content

[0004] The purpose of the utility model is to provide a special-shaped ceramic rolling forming machine in order to solve the above-mentioned problems.

[0005] The utility model achieves the above-mentioned purpose through the following technical scheme: a special-shaped ceramic rolling forming machine, including a frame, a roller is rotatably arranged on the frame, a motor 1 for driving the roller is arranged on the frame, a vertical lifting frame is arranged on the frame, a sliding frame 1 is slidably arranged on the vertical lifting frame, a rolling head is rotatably arranged on the sliding frame 1, a motor 2 for driving the rolling head is arranged on the sliding frame 1, the rotation speed of the motor 1 is the same as that of the motor 2, the roller and the rolling head are both of special shape, and a driving component 1 for driving the sliding frame 1 is arranged on the vertical lifting frame.

[0006] Preferably, the driving component 1 includes a screw rod 1, a sleeve 1, a motor 3 and a transmission belt 1, the motor 3 is fixed on the vertical lifting frame, the two ends of the screw rod 1 are respectively rotatably arranged on the top and bottom of the vertical lifting frame, the sleeve is set on the screw rod 1 and threadedly connected with the screw rod 1, the sliding frame 1 is fixed with the sleeve 1, and the two ends of the transmission belt 1 are respectively sleeved on the output end of the motor 3 and the screw rod 1.

[0007] Preferably, a slide rail 1 is provided at both ends of the vertical lifting frame, and a slide rail sleeve 1 matching with the slide rail 1 is provided at both ends of the sliding frame 1.

[0008] Preferably, a horizontal movable frame is arranged on the frame, and the vertical lifting frame is slidably arranged on the horizontal movable frame.

[0009] Preferably, two slide rails are provided at both ends of the horizontal movable frame, and two slide rail sleeves matching with the two slide rails are provided at both ends of the bottom of the vertical lifting frame.

[0010] Preferably, a second driving assembly is provided between the vertical lifting frame and the horizontal moving frame.

[0011] Preferably, the driving component 2 includes a sliding frame 2, a screw rod 2, a sleeve 2, a motor 4 and a transmission belt 2. The sliding frame 2 is fixed to the bottom of the vertical lifting frame, both ends of the screw rod 2 are rotatably set on the horizontal moving frame, the sleeve 2 is sleeved on the screw rod 2 and threadedly connected to the screw rod 2, the sliding frame 2 is fixedly connected to the sleeve 2, the motor 4 is fixed on the horizontal moving frame, and the two ends of the transmission belt 2 are respectively sleeved on the output end of the motor 4 and the screw rod 2.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. By setting a vertical lifting frame on the frame, setting a rolling head on the vertical moving frame, and setting a drum under the frame, the rolling head can be vertically moved into the drum instead of relying on the up and down swing of the main beam to enter the drum. Therefore, the rolling head does not make any circumferential rotation on the vertical plane, and when it is separated from the drum, it will not affect the processed ceramics.

[0014] 2. Control the rolling head and the drum to rotate synchronously, and set the drum and the rolling head to be special-shaped, so that special-shaped ceramics can be produced stably.

[0015] 3. By setting a horizontal movable frame on the frame, the position of the rolling head can be moved horizontally, so that the position of the rolling head can be adjusted according to needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a side view structural schematic diagram of the utility model;

[0017] Figure 2 This is a schematic diagram of the main structure of the utility model;

[0018] Figure 3 It is a schematic diagram of the top structure of the utility model.

[0019] Figure numerals: 1. frame; 2. drum; 3. motor 1; 4. vertical lifting frame; 5. sliding frame 1; 6. rolling head; 7. motor 2; 8. screw rod 1; 9. sleeve 1; 10. motor 3; 11. transmission belt 1; 12. slide rail 1; 13. slide rail sleeve 1; 14. horizontal moving frame; 15. slide rail 2; 16. slide rail sleeve 2; 17. sliding frame 2; 18. screw rod 2; 19. sleeve 2; 20. motor 4; 21. transmission belt 2. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. In the description of the utility model, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, which are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0021] A special-shaped ceramic rolling forming machine, such as Figure 1 As shown, it includes a frame 1, and a drum 2 is rotatably arranged at the front side of the frame 1. The drum 2 consists of a barrel body, a rotating shaft arranged below the barrel body, and a fixed seat. The fixed seat is columnar, extending from the bottom of the table top of the frame 1 to the top of the table top, and is fixed to the table top. The rotating shaft is arranged in the fixed seat, and the top is fixed to the barrel body; as shown Figure 2 As shown, a motor 3 is arranged on the frame 1, and a mounting plate is arranged under the table of the frame 1. The mounting seat of the drum 2 is fixed to one end of the mounting plate, and the motor 3 is fixed to the other end of the mounting plate. The output end of the motor 3 and the bottom end of the rotating shaft of the drum 2 are both provided with transmission wheels, and the transmission wheels of the two are driven by belts, so that the motor 3 can drive the rotation of the drum 2.

[0022] like Figure 1 As shown, a vertical lifting frame 4 is provided on the frame 1, and a sliding frame 5 is slidably provided on the vertical lifting frame 4. The sliding frame 5 can slide in the vertical direction on the vertical lifting frame 4, and a rolling head 6 is rotatably provided on the sliding frame 5. The rolling head 6 consists of a pressing head, a fixed seat and a rotating shaft. The fixed seat is fixed on the sliding frame 5, and the rotating shaft is provided in the fixed seat. The pressing head is provided at the bottom of the rotating shaft and is usually provided with a detachable structure to facilitate the replacement of the shape of the pressing head; as shown Figure 2 , Figure 3 As shown, a motor 2 7 is arranged on the sliding frame 1 5, and a front plate is arranged at the frontmost side of the sliding frame 1 5. The fixing seat of the rolling head 6 is fixed to one end of the front plate, and the motor 2 7 is fixed to the other end of the front plate. Transmission wheels are arranged at the output end of the motor 2 7 and the top end of the rotating shaft of the rolling head 6, and the transmission wheels of the two are driven by belts, so that the motor 2 7 can drive the rolling head 6 to rotate.

[0023] like Figure 1 , Figure 2 , Figure 3 As shown, a driving assembly 1 is provided on the vertical lifting frame 4, which specifically includes a screw rod 18, a sleeve 19, a motor 3 10 and a transmission belt 11, wherein the screw rod 8 is vertically arranged, and its two ends are respectively rotatably arranged on the top and bottom of the vertical lifting frame 4, and are stabilized by being embedded in the mounting plate on the vertical lifting frame 4, and the motor 3 10 is fixed to the mounting plate provided on the vertical lifting frame 4, and is located behind the screw rod 8, and the output end of the motor 3 10 and the bottom of the screw rod 8 are both provided with transmission wheels, and the two ends of the transmission belt 11 are respectively sleeved on the transmission wheels of the motor 3 10 and the screw rod 8, so that the motor 3 10 can be used to drive the screw rod 8 to rotate; the sleeve 19 is sleeved on the screw rod 8 and is threadedly connected to the screw rod 8, and the sliding frame 5 is fixed to the sleeve 19, so when the screw rod 8 rotates, the threaded sleeve 9 will move upward or downward, thereby driving the sliding frame 5 connected thereto and the rolling head 6 provided on the sliding frame 5.

[0024] like Figure 2 , Figure 3 As shown, both ends of the vertical lifting frame 4 are provided with a slide rail 12, and both ends of the sliding frame 5 are provided with a slide rail sleeve 13 matched with the slide rail 12. Therefore, with the cooperation of the two, the movement of the sliding frame 5 will be very stable. Therefore, when it is necessary to process ceramics, it is only necessary to put the blank into the barrel body of the drum 2, and then turn on the control motor 3 10 to control the rolling head 6 to move vertically downward until it enters the drum 2 and contacts the blank, and then turn on the motor 13 and the motor 2 7 to rotate the drum 2 and the rolling head 6 to start rolling the blank. After the blank is formed, it is only necessary to stop the motor 13 and the motor 2 7, turn on the motor 3 10 to raise the rolling head 6 to make it exit the drum 2. Since it is vertically raised, it avoids the damage to the blank shape caused by the traditional forming machine relying on the up and down swinging of the main beam to separate from the drum 2.

[0025] After turning on motor 1 3 and motor 2 7, the rotation speed of the two can be controlled so that the rotation speed of the rolling head 6 and the drum 2 is the same, that is, they rotate synchronously, and the drum 2 and the rolling head 6 can both adopt special shapes, such as quadrilateral, hexagonal and other different shapes. The two can adopt the same shape or different shapes, so that the inside and outside of the ceramic can have different shapes. Moreover, since the drum 2 and the rolling head 6 rotate synchronously, the molding effect and stability are also excellent. If different rotation speeds are used, it is difficult to achieve the desired special-shaped effect.

[0026] like Figure 1 , Figure 2 , Figure 3 As shown, a horizontal moving frame 14 is arranged on the frame 1, and a vertical lifting frame 4 is slidably arranged on the horizontal moving frame 14, and can move forward or backward on the horizontal moving frame 14; a driving component 2 is arranged between the vertical lifting frame 4 and the horizontal moving frame 14, which specifically includes a sliding frame 2 17, a screw rod 2 18, a sleeve 2 19, a motor 4 20 and a transmission belt 2 21, wherein the sliding frame 2 17 is fixed to the bottom of the vertical lifting frame 4, the screw rod 2 18 is arranged horizontally, and both ends are rotatably arranged on the horizontal moving frame 14, and are stabilized by being embedded in the mounting plate on the horizontal moving frame 14; the motor 4 20 is fixed on the mounting plate on the horizontal moving frame 14, and is located below the screw rod 2 18, and the output end of the motor 4 20 and the rear side of the screw rod 2 18 are both provided with transmission wheels, and the two ends of the transmission belt 21 are respectively sleeved on the transmission wheels of the motor 4 20 and the screw rod 2 18, so that the motor 4 20 can be used to drive the rotation of the screw rod 2 18.

[0027] The second sliding sleeve 19 is sleeved on the second screw rod 18 and is threadedly connected to the second screw rod 18, and the sliding frame 17 is fixedly connected to the second sliding sleeve 19. Therefore, when the second screw rod 18 rotates, the threaded sliding sleeve 19 will move forward or backward, thereby driving the sliding frame 17 connected thereto and the vertical lifting frame 4 above the sliding frame 17 to move, so as to finally adjust the position of the rolling head 6 and just roll the blank; both ends of the horizontal moving frame 14 are provided with sliding rails 15, and both ends of the bottom of the vertical lifting frame 4 are provided with sliding rail sleeves 16 that match the sliding rails 15. Therefore, with the cooperation of the two, the horizontal movement of the vertical lifting frame 4 will be very stable.

[0028] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0029] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A special-shaped ceramic roll forming machine, comprising a frame (1), characterized in that: A drum (2) is rotatably arranged on the frame (1), a motor (3) for driving the drum (2) is arranged on the frame (1), a vertical lifting frame (4) is arranged on the frame (1), a sliding frame (5) is slidably arranged on the vertical lifting frame (4), a rolling head (6) is rotatably arranged on the sliding frame (5), a motor (7) for driving the rolling head (6) is arranged on the sliding frame (5), the motor (3) and the motor (7) have the same rotation speed, the drum (2) and the rolling head (6) are both of a special shape, and a driving component (1) for driving the sliding frame (5) is arranged on the vertical lifting frame (4).

2. The special-shaped ceramic rolling forming machine according to claim 1, characterized in that: The driving assembly 1 comprises a screw rod 1 (8), a sleeve 1 (9), a motor 3 (10) and a transmission belt 1 (11); the motor 3 (10) is fixed on the vertical lifting frame (4); the two ends of the screw rod 1 (8) are respectively rotatably arranged on the top and bottom of the vertical lifting frame (4); the sleeve 1 (9) is sleeved on the screw rod 1 (8) and is threadedly connected to the screw rod 1 (8); the sliding frame 1 (5) is fixed to the sleeve 1 (9); and the two ends of the transmission belt 1 (11) are respectively sleeved on the output end of the motor 3 (10) and the screw rod 1 (8).

3. The special-shaped ceramic rolling forming machine according to claim 1, characterized in that: Both ends of the vertical lifting frame (4) are provided with a slide rail (12), and both ends of the sliding frame (5) are provided with a slide rail sleeve (13) matched with the slide rail (12).

4. The special-shaped ceramic rolling forming machine according to claim 1, characterized in that: The frame (1) is provided with a horizontal movable frame (14), and the vertical lifting frame (4) is slidably arranged on the horizontal movable frame (14).

5. The special-shaped ceramic rolling forming machine according to claim 4, characterized in that: Two slide rails (15) are provided at both ends of the horizontal moving frame (14), and two slide rail sleeves (16) matching with the two slide rails (15) are provided at both ends of the bottom of the vertical lifting frame (4).

6. The special-shaped ceramic rolling forming machine according to claim 4, characterized in that: A second driving component is arranged between the vertical lifting frame (4) and the horizontal moving frame (14).

7. The special-shaped ceramic rolling forming machine according to claim 6, characterized in that: The driving assembly 2 comprises a sliding frame 2 (17), a screw rod 2 (18), a sleeve 2 (19), a motor 4 (20) and a transmission belt 2 (21); the sliding frame 2 (17) is fixed to the bottom of the vertical lifting frame (4); both ends of the screw rod 2 (18) are rotatably arranged on the horizontal moving frame (14); the sleeve 2 (19) is sleeved on the screw rod 2 (18) and is threadedly connected to the screw rod 2 (18); the sliding frame 2 (17) is fixedly connected to the sleeve 2 (19); the motor 4 (20) is fixed to the horizontal moving frame (14); and both ends of the transmission belt 2 (21) are sleeved on the output end of the motor 4 (20) and the screw rod 2 (18) respectively.