Round jacking pipe joint manufacturing mold

By designing a circular top pipe section making mold including outer mold, inner mold and base, the problems of low production efficiency and safety hazards of existing molds are solved, and more efficient production and safer construction processes are achieved.

CN222494795UActive Publication Date: 2025-02-18ZHONGYIFENG TUNNEL ENG CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420886819.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2025-02-18
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

The existing round top pipe section production molds have low production efficiency, low turnover efficiency, and there are safety hazards during concrete pouring.

Method used

A circular top tube section production mold is designed, including an outer mold, an inner mold and a base. The outer mold and the inner mold are fixedly connected by positioning seats and pulling bolts. The outer mold wall is equipped with a vibrator and a handle. The base is It has circumferential hanging ears.

Benefits of technology

The number of personnel during concrete pouring has been improved, production efficiency and easy installation, transportation and storage of molds have been improved, safety hazards have been reduced, and safety has been improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222494795U_ABST
    Figure CN222494795U_ABST
Patent Text Reader

Abstract

The utility model relates to a round pipe-jacking section manufacturing die which comprises an outer die, an inner die and a base, the top ends of the outer die and the inner die are fixedly connected through a split bolt, the outer die and the inner die are arranged at the top end of the base in a covering mode, the outer die and the inner die are fixedly connected with the base, and the top ends of the outer die and the inner die are respectively provided with a positioning seat. A plurality of first vibrators are fixedly connected to the outer wall of the outer mold, a row of first handles are further arranged on the outer wall of the outer mold, a plurality of second vibrators are fixedly connected to the outer wall of the inner mold, second handles are arranged on the outer wall of the inner mold, and lifting lugs which are evenly distributed in the circumferential direction are arranged on the outer wall of the base. The circular jacking pipe joint manufacturing mold has the advantages of cost reduction, efficiency improvement, convenience in turnover installation, safety improvement and the like.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of round pipe jacking sections, in particular to a round pipe jacking section manufacturing mould. Background Art

[0002] At present, with the development of society and the advancement of science and technology, it is advocated to reduce costs and increase efficiency, and use advanced technology to improve and improve production. Circular jacking pipes are also assembled, and their pipe sections must be prefabricated first. Prefabrication can be carried out in the factory on an assembly line. Concrete jacking pipe sections are produced through customized molds. After decades of development, the existing production molds have low production efficiency and low turnover efficiency, especially during the concrete pouring and vibration process, which requires a large number of construction personnel to cooperate. During the concrete pouring process, a large amount of construction vibration is required, and because the height of the mold is too high, the personnel need to set up a ladder during the construction process, and the ladder is easy to slip during use. There are even workers who violate the rules and climb up and down the mold, which is prone to safety hazards.

[0003] For this purpose, we have developed a circular jacking pipe segment production mold to solve the above problems. Utility Model Content

[0004] The utility model aims to provide a circular jacking pipe segment manufacturing mold in order to overcome the deficiencies of the prior art, which has the advantages of reducing costs and increasing efficiency, facilitating turnover installation, and improving safety.

[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a circular jacking pipe section manufacturing mold, including at least one outer mold, at least one inner mold and a base, the outer mold and the inner mold cover are arranged at the top of the base and are fixedly connected to the base, the top of the outer mold and the top of the inner mold are fixedly connected by tension bolts passed through a positioning seat, the outer wall of the outer mold is fixedly connected to a plurality of first vibrators, and a row of first handles is provided, the outer wall of the inner mold is fixedly connected to a plurality of second vibrators, and the outer wall of the base is provided with lifting ears evenly distributed around the circumference.

[0006] Preferably, an insert is provided at the top inner wall of the outer mold, and a cylindrical piece is provided at the bottom inner wall.

[0007] Preferably, a first rib with a crisscross structure is provided on the outer wall of the outer mold, and the height of the first handle is greater than the height of the first rib.

[0008] Preferably, the outer mold and the inner mold have the same height, and the distance from the second vibrator to the bottom end of the inner mold is greater than the distance from the first vibrator to the bottom end of the outer mold.

[0009] Preferably, the positioning seat is provided with a positioning seat body with a U-shaped structure, a reinforcing plate is provided on one side of the length direction of the positioning seat body, and a through hole is provided in the middle position, the tension bolt passes through the through hole, and is fixedly connected to the positioning seat body by a lock nut.

[0010] Preferably, one end of the outer mold is fixedly connected to a first sleeve, and the outer mold and the first sleeve are fixedly connected via a first bolt.

[0011] Preferably, first threaded holes are provided at both ends of the outer mold, and the first threaded holes are fixedly connected to the first sleeve by first bolts.

[0012] Preferably, one end of the inner mold is fixedly connected to a second sleeve, and the inner mold and the second sleeve are fixedly connected via a second bolt.

[0013] Preferably, second threaded holes are provided at both ends of the inner mold, and the second threaded holes are fixedly connected to the second sleeve by second bolts.

[0014] Preferably, the base is a convex structure, and the top of the base is provided with a first through hole and a second through hole evenly distributed around the circumference from the outside to the inside, the first through hole is fixedly connected to the bottom end of the outer mold, and the second through hole is fixedly connected to the bottom end of the inner mold.

[0015] Due to the application of the above technical solution, the utility model has the following advantages compared with the prior art:

[0016] After technical upgrading and transformation, the circular jacking pipe segment manufacturing mold described in the utility model requires fewer people in the concrete pouring process and improves production efficiency; the installation, transportation, storage and use of the mold are more convenient and flexible, with less loss; a first handle is provided to reduce safety factors and improve safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the concrete pouring section of the circular jacking pipe segment described in the utility model.

[0018] Figure 2 For this utility model Figure 1 Enlarged view of point A in the middle.

[0019] Figure 3 It is a structural schematic diagram of the outer mold of the utility model.

[0020] Figure 4 It is an expanded view of the outer mold described in the utility model.

[0021] Figure 5 It is a structural schematic diagram of the outer mold end face of the utility model.

[0022] Figure 6 It is a structural schematic diagram of the inner mold described in the utility model.

[0023] Figure 7 It is an expanded view of the inner mold described in the utility model.

[0024] Figure 8 It is a structural schematic diagram of the inner mold end surface of the utility model.

[0025] Fig. 9 It is a structural schematic diagram of the positioning seats in the inner mold and the outer mold of the utility model.

[0026] Fig.10 It is a top view of the base of the utility model.

[0027] Fig.11 For this utility model Fig.10 Cross-sectional view at the middle BB. DETAILED DESCRIPTION

[0028] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0029] Figures 1 to 11 In the invention, a circular pipe jacking segment manufacturing mold includes at least one outer mold 10, at least one inner mold 20 and a base 50. The outer mold 10 and the inner mold 20 are covered on the top of the base 50 and fixedly connected to the base 50. The top of the outer mold 10 and the top of the inner mold 20 are fixedly connected by tension bolts 40 passing through a positioning seat 30. The outer wall of the outer mold 10 is fixedly connected to a plurality of first vibrators 11 and is provided with a row of first handles 19. The outer wall of the inner mold 20 is fixedly connected to a plurality of second vibrators 21. The outer wall of the base 50 is provided with hanging ears 60 evenly distributed around the circumference. Preferably, there are two first vibrators 11 and two second vibrators 21. The first vibrators 11 and the second vibrators 21 are staggered up and down.

[0030] In order to facilitate the turnover installation of the mold, an insert 101 is provided on the top inner wall of the outer mold 10, and a cylindrical part 102 is provided on the bottom inner wall. A first rib 18 of a tic-tac-toe structure is provided on the outer wall of the outer mold 10, and the height of the first handle 19 is greater than the height of the first rib 18. The height of the outer mold 10 is equal to that of the inner mold 20, and the distance from the second vibrator 21 to the bottom end of the inner mold 20 is greater than the distance from the first vibrator 11 to the bottom end of the outer mold 10. One end of the outer mold 10 is fixedly connected to a first sleeve 15, and the outer mold 10 and the first sleeve 15 are fixedly connected by a first bolt 151. First threaded holes 109 are provided at both ends of the outer mold 10, and the first threaded hole 109 and the first sleeve 15 are fixedly connected by a first bolt 151.

[0031] One end of the inner mold 20 is fixedly connected to a second sleeve 25, and the inner mold 20 and the second sleeve 25 are fixedly connected by a second bolt 251. A second rib 28 and a row of second handles 29 are provided on the outer wall of the inner mold 20. Second threaded holes 209 are provided at both ends of the inner mold 20, and the second threaded holes 209 and the second sleeve 25 are fixedly connected by a second bolt 251.

[0032] The inner mold 20 and the outer mold 10 are provided with positioning seats 30 evenly distributed around the circumference at the top end thereof. The positioning seats 30 are provided with a positioning seat body 31 of a U-shaped structure. A reinforcing plate 32 is provided at one side of the length direction of the positioning seat body 31, and a through hole 311 is provided at the middle position. The tension bolt 40 passes through the through hole 311 and is fixedly connected to the positioning seat body 31 by a locking nut 45. The positioning seats 30 corresponding to the inner mold 20 and the outer mold 10 are detachably connected by the tension bolt 40.

[0033] The base 50 is a convex structure, and the top of the base 50 is provided with a first through hole 51 and a second through hole 52 evenly distributed around the circumference from the outside to the inside. The first through hole 51 is fixedly connected to the bottom end of the outer mold 10 by a washer bolt, and the second through hole 52 is fixedly connected to the bottom end of the inner mold 20 by a washer bolt.

[0034] The construction is as follows:

[0035] 1. The circular concrete jacking pipe segment mold is divided into an inner mold 20 and an outer mold 10. The mold is spliced ​​in half and connected by bolts at the joints. A threaded sleeve is installed on one side. Only bolts need to be prepared each time the installation is performed.

[0036] 2. The mold base 50 is integral, and a lifting lug 60 is provided on the outer side.

[0037] 3. The outer mold and inner mold are fixed to the base with bolts.

[0038] 4. The top is equipped with tension bolts, which are detachable to facilitate the transportation and storage of the mold.

[0039] 5. The tension bolt locating seat 30 is installed on the top of the formwork, which can not only be used for the installation of the tension bolts to prevent the mold from exploding during the concrete pouring process, but also when the circular pipe section needs to be disassembled after self-service, the tension bolt locating seat 30 can be used as a hoisting hole to facilitate the hoisting of the mold.

[0040] 6. The vibrator is set up and installed at the mold end. After the mold is installed, turn on the power and the vibration can be controlled with one button, reducing the workload of manual vibration.

[0041] 7. Handles are set on both the inner and outer molds, and on each half of the mold. During the production of concrete pipe sections, ladders are not required, and illegal operators are prevented from climbing up and down the molds. Handles are set to facilitate people to go up and down. With handles, although people have to climb up and down, they have a fulcrum, which is more convenient and safer.

[0042] The above are only specific application examples of the utility model, and do not constitute any limitation on the protection scope of the utility model. Any technical solution formed by equivalent transformation or equivalent replacement falls within the protection scope of the utility model.

Claims

1. A circular jacking pipe segment production mold, characterized by: The invention comprises at least one outer mold (10), at least one inner mold (20) and a base (50); the outer mold (10) and the inner mold (20) are covered on the top of the base (50) and fixedly connected to the base (50); the top of the outer mold (10) and the top of the inner mold (20) are fixedly connected by tension bolts (40) passing through a positioning seat (30); the outer wall of the outer mold (10) is fixedly connected to a plurality of first vibrators (11) and is provided with a row of first handles (19); the outer wall of the inner mold (20) is fixedly connected to a plurality of second vibrators (21); and the outer wall of the base (50) is provided with hanging ears (60) evenly distributed around the circumference.

2. The round pipe jacking segment production mold according to claim 1 is characterized in that: An insert (101) is provided on the top inner wall of the outer mold (10), and a cylindrical piece (102) is provided on the bottom inner wall.

3. The round pipe jacking segment production mold according to claim 2 is characterized in that: A first rib (18) in a crisscross structure is provided on the outer wall of the outer mold (10), and the height of the first handle (19) is greater than the height of the first rib (18).

4. The round jacking pipe segment manufacturing mold according to claim 1 is characterized in that: The outer mold (10) and the inner mold (20) have the same height, and the distance from the second vibrator (21) to the bottom end of the inner mold (20) is greater than the distance from the first vibrator (11) to the bottom end of the outer mold (10).

5. The round jacking pipe segment manufacturing mold according to claim 1 is characterized in that: The positioning seat (30) is provided with a positioning seat body (31) of a U-shaped structure, a reinforcing plate (32) is provided at one side of the positioning seat body (31) in the length direction, and a through hole (311) is provided at the middle position, the tension bolt (40) passes through the through hole (311) and is fixedly connected to the positioning seat body (31) via a locking nut (45).

6. The round pipe jacking segment manufacturing mold according to claim 1 is characterized in that: One end of the outer mold (10) is fixedly connected to a first sleeve (15), and the outer mold (10) and the first sleeve (15) are fixedly connected via a first bolt (151).

7. The round jacking pipe segment manufacturing mold according to claim 6 is characterized in that: First threaded holes (109) are provided at both ends of the outer mold (10), and the first threaded holes (109) are fixedly connected to the first sleeve (15) via first bolts (151).

8. The round jacking pipe segment manufacturing mold according to claim 1 is characterized in that: One end of the inner mold (20) is fixedly connected to a second sleeve (25), and the inner mold (20) and the second sleeve (25) are fixedly connected via a second bolt (251).

9. The round jacking pipe segment manufacturing mold according to claim 8, characterized in that: Second threaded holes (209) are provided at both ends of the inner mold (20), and the second threaded holes (209) are fixedly connected to the second sleeve (25) via second bolts (251).

10. The round jacking pipe segment manufacturing mold according to claim 1, characterized in that: The base (50) is a convex structure, and the top of the base (50) is provided with first through holes (51) and second through holes (52) uniformly distributed around the circumference in sequence from the outside to the inside, the first through holes (51) are fixedly connected to the bottom end of the outer mold (10), and the second through holes (52) are fixedly connected to the bottom end of the inner mold (20).