Hot riveting and locking integrated device
By designing the integrated device for thermal rivet locks, the automation and integrated assembly of lamp product parts is realized, the problems of low production efficiency and waste of manpower and material resources in the existing technology are solved, and the production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202421214111.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-30
AI Technical Summary
The prior art is difficult to realize the automation and integrated assembly of multiple components of lamp products, resulting in low production efficiency and waste of manpower and material resources.
Design a thermal rivet locking integrated device, including positioning components, detection components, compression components, thermal rivet components and locking components. Through the coordinated work of these components, the positioning, detection, compression and thermal rivet of product components can be realized. and automatic lock payment.
The integrated assembly of multiple components of lamp products in one station has been realized, which has improved production efficiency, reduced manpower and material investment, reduced risks, and improved product quality.
Smart Images

Figure CN222495484U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of lamp assembly equipment, and in particular relates to a hot riveting and locking integrated device. Background Art
[0002] Today's automotive industry is developing rapidly, and the functional requirements for lighting products are also changing with each passing day. The shape and structure are ever-changing, innovation is constant, and new technologies and processes are constantly updated and improved. Based on these needs, industry trends require the development of automation, less manpower, and integration to achieve multiple process requirements for multiple components of lighting products. In order to solve the above problems, it is urgent to design a hot riveting and locking integrated device to achieve the new process requirements of the product, facilitate the improvement of corporate competitiveness, promote digital development, and improve product quality. Utility Model Content
[0003] The purpose of the utility model is to solve the defects and shortcomings in the prior art and to design a heat riveting and locking integrated device which is simple in structure, stable and reliable, convenient and effective, improves production efficiency and saves manpower and material resources.
[0004] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a hot riveting and locking integrated device, comprising:
[0005] Positioning components, wherein a plurality of positioning components are arranged at intervals and used for positioning the product;
[0006] A detection component, the detection component is used to detect whether there is a product at the positioning component;
[0007] A pressing component, which is connected to the detection component by signal and is used to press the product;
[0008] A hot riveting assembly and a locking assembly, wherein the hot riveting assembly and the locking assembly are used to perform riveting and automatic locking on the compressed products respectively;
[0009] The clamping assembly is arranged corresponding to the hot riveting position of the product, and is used to prevent product parts from falling off during hot riveting.
[0010] Preferably, the positioning assembly comprises a first limit block and a second limit block distributed on both sides of the corresponding product, and the first limit block and the second limit block are arranged on the support column through a connecting plate.
[0011] Preferably, the detection assembly includes a laser sensor and a sensor mounting base for mounting the laser sensor.
[0012] Preferably, the clamping assembly and the positioning assembly are provided in multiple groups corresponding to each other, including a jig cylinder, a cylinder mounting seat for mounting the jig cylinder, and a pressing block connected to the output end of the jig cylinder.
[0013] Preferably, the hot riveting assembly includes a slide cylinder, a rivet gun capable of horizontal movement under the action of the slide cylinder, and a rivet head arranged at the end of the rivet gun, and a protective cover plate is arranged above the rivet gun and the rivet head.
[0014] Preferably, the clamping assembly comprises a magnet fixing block and a wrench, the magnet fixing block has a built-in magnet, the wrench is movably arranged, and the wrench can block product parts under the adsorption action of the magnet.
[0015] After adopting the above technical solution, the heat riveting and locking integrated device provided by the utility model has the following beneficial effects:
[0016] The utility model is used for the integrated assembly of multiple parts and multiple process requirements in lighting products, and realizes the integrated assembly of multiple parts of the product at one workstation and multiple process requirements, including hot riveting of multiple parts of lighting products and automatic screw locking assembly of multiple parts of lighting products. It is an improvement in the technical strength of automated production lines. The integrated assembly of multiple process requirements reduces the number of operating employees and the workload of operators, which can reduce risks, improve production rhythm, and increase production output. The promotion and application of the utility model in lighting products has promoted the development direction of digitalization and intelligence, which has not only improved technical strength but also ensured product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the use status of a heat riveting and locking integrated device of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of a heat riveting and locking integrated device of the utility model;
[0019] Figure 3 It is a partial structural schematic diagram of the utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the hot riveting assembly in the utility model;
[0021] Figure 5 It is a structural schematic diagram of the clamping assembly in the utility model.
[0022] Among them: positioning component 1, first limit block 11, second limit block 12, connecting plate 13, support column 14, detection component 2, laser sensor 21, sensor mounting seat 22, clamping component 3, fixture cylinder 31, cylinder mounting seat 32, pressure block 33, hot riveting component 4, slide cylinder 41, rivet gun 42, rivet head 43, protective cover plate 44, clamping component 5, magnet fixing block 51, wrench 52, magnet 53. DETAILED DESCRIPTION
[0023] The present invention is further described clearly and completely below in conjunction with the accompanying drawings and specific embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0025] Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values of the parts and steps described in these embodiments do not limit the scope of the utility model. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once a certain item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0026] In the description of the present utility model, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present utility model; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0027] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0028] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the utility model.
[0029] The utility model discloses a heat riveting and locking integrated device, such as Figure 1-5 As shown, it includes a positioning component 1, a detection component 2, a clamping component 3, a hot riveting component 4, a locking component, and a clamping component 5 which are arranged on a base plate.
[0030] The positioning assembly 1 is arranged in multiple groups at intervals, and each group includes a first limit block 11 and a second limit block 12 distributed on both sides of the corresponding product. The first limit block 11 and the second limit block 12 are arranged on a support column 14 through a connecting plate 13. By placing the product between the first limit block 11 and the second limit block 12, the product can be positioned to ensure that the product does not shake.
[0031] The detection component 2 is used to detect whether there is a product at the positioning component 1, and specifically includes a laser sensor 21 and a sensor mounting base 22 for mounting the laser sensor 21. After the product is placed on the positioning component 1, the laser sensor 21 detects the presence of the product through signal triggering, and transmits the signal of detecting the product to the clamping component 3.
[0032] The clamping assembly 3 is provided with multiple groups corresponding to the positioning assembly 1, including a jig cylinder 31, a cylinder mounting seat 32 for mounting the jig cylinder 31, and a pressure block 33 connected to the output end of the jig cylinder 31. The clamping assembly 3 receives a signal from the detection assembly 2 and starts, and drives the pressure block 33 to clamp the product through the jig cylinder 31 to prevent the product from moving during the hot riveting and automatic locking process.
[0033] The hot riveting component 4 and the locking component are respectively used for riveting and automatically locking the compressed products. The locking component adopts a robot automatic locking screw machine to automatically lock the product parts. The hot riveting component 4 includes a slide cylinder 41, a rivet gun 42 that can move horizontally under the action of the slide cylinder 41, and a rivet head 43 arranged at the end of the rivet gun 42. When working, the rivet gun 42 and the rivet head 43 are driven horizontally by the slide cylinder 41 to rivet the product. A protective cover plate 44 is arranged above the rivet gun 42 and the rivet head 43 to prevent damage during the production process and to protect the safety of the operating staff.
[0034] The clamping assembly 5 is arranged corresponding to the hot riveting position of the product, and is used to prevent product parts from falling during hot riveting. Specifically, the clamping assembly 5 includes a magnet fixing block 51 and a wrench 52. The magnet fixing block 51 has a built-in magnet 53. The wrench 52 is movably arranged, and the wrench 52 can block product parts under the adsorption action of the magnet 53. That is, when in use, the operator turns the wrench 52, and the magnet 53 magnetically adsorbs the wrench 52, so that the wrench 52 blocks the product parts and ensures that the product parts do not fall.
[0035] The utility model discloses a hot riveting and locking integrated device, which is used for the integrated assembly of multiple parts and multiple process requirements in lamp products, and realizes the integrated assembly of multiple parts of products with multiple process requirements at one workstation, including hot riveting of multiple parts of lamp products and automatic screw locking assembly of multiple parts of lamp products. It is an improvement in the technical strength of automated production lines, and the integrated assembly with multiple process requirements reduces the number of operating employees, reduces the workload of operating employees, can reduce risks, improve production rhythm, and increase production output. The popularization and application of the utility model in lamp products promotes the development direction of digitization and intelligence, which not only improves technical strength but also ensures product quality.
[0036] To sum up, the utility model provides an integrated device for hot riveting and locking, which has the advantages of simple structure, stability and reliability, convenience and effectiveness, improved production efficiency, guaranteed product quality, and saved manpower and material resources. It has great market value and deserves wide promotion and application.
[0037] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A hot riveting and locking integrated device, characterized in that: include: Positioning components (1), wherein a plurality of positioning components (1) are arranged at intervals and used for positioning the product; A detection component (2), the detection component (2) is used to detect whether there is a product at the positioning component (1); A pressing component (3), the pressing component (3) being connected to the detection component (2) by signal and used for pressing the product; A hot riveting assembly (4) and a locking assembly, wherein the hot riveting assembly (4) and the locking assembly are used to perform riveting and automatic locking on the compressed product respectively; A clamping assembly (5) is arranged corresponding to a hot riveting position of a product and is used to prevent product parts from falling off during hot riveting.
2. A hot riveting and locking integrated device according to claim 1, characterized in that: The positioning assembly (1) comprises a first limit block (11) and a second limit block (12) distributed on two sides of the corresponding product, and the first limit block (11) and the second limit block (12) are arranged on a support column (14) via a connecting plate (13).
3. The integrated hot riveting device according to claim 1, characterized in that: The detection component (2) comprises a laser sensor (21) and a sensor mounting seat (22) for mounting the laser sensor (21).
4. The heat riveting and locking integrated device according to claim 1, characterized in that: The clamping assembly (3) and the positioning assembly (1) are provided with a plurality of groups corresponding to each other, including a jig cylinder (31), a cylinder mounting seat (32) for mounting the jig cylinder (31), and a pressing block (33) connected to the output end of the jig cylinder (31).
5. The integrated hot riveting device according to claim 1, characterized in that: The hot riveting assembly (4) comprises a slide cylinder (41), a riveting gun (42) capable of horizontal movement under the action of the slide cylinder (41), and a rivet head (43) arranged at the end of the riveting gun (42), and a protective cover plate (44) is arranged above the riveting gun (42) and the rivet head (43).
6. The heat riveting and locking integrated device according to claim 1, characterized in that: The clamping assembly (5) comprises a magnet fixing block (51) and a wrench (52); the magnet fixing block (51) has a built-in magnet (53); the wrench (52) is movably arranged, and the wrench (52) can block product parts under the adsorption action of the magnet (53).
Citation Information
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