Automatic ink adding mechanism for continuous printing
By using an annular filter and an electric heating wire in the automatic ink feeding mechanism of the printing press, the color difference caused by particles and impurities in the ink and the problem of ink solidification are solved, and a more stable and efficient printing process is achieved.
Patent Information
- Application Number
- CN202421239747.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-03
AI Technical Summary
The existing automatic ink-adding mechanism of the printing press based on float seals causes color difference and spots in the ink, and ink is easy to solidify but not easy to discharge in cold environments, and lacks filtration and anti-solidation mechanisms.
A continuous printing automatic ink-adding mechanism is designed, and a circular filter is used to filter and remove tiny particles and impurities in the ink, and prevent the ink from solidifying through an electric heating wire and a stirring rod.
It effectively avoids the color difference and spots of printed materials, and prevents ink from solidifying in low-temperature environments to ensure smooth discharge of the ink.
Smart Images

Figure CN222495833U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of printing ink-adding mechanisms, in particular to an automatic ink-adding mechanism for continuous printing. Background Art
[0002] Printing equipment is a machine that processes and finishes printed sheets into printed products. Printing equipment requires an ink adding control mechanism when in use. The application number CN201710081128.9 has been retrieved, which is an automatic ink adding mechanism for a printing press based on a float seal. The ink cartridge of this invention is provided with a safe ink volume chamber. When the ink volume is insufficient, the float will move down with the ink level, and the position sensor will send out an alarm signal, so that ink can be added in time to ensure the service life of the printing press parts.
[0003] Similar to the above-mentioned automatic ink-adding mechanism of a printing press based on a float seal: although the float will move down with the ink level, the position sensor will send out an alarm signal, and then ink will be added in time, but firstly, the tiny particles and impurities in the ink cause color differences and spots on the printed products, and it does not have a filtering mechanism. Secondly, in a cold environment, the ink in the ink cartridge is easy to solidify and difficult to discharge, and it does not have an anti-solidification mechanism.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a continuous printing automatic ink adding mechanism is proposed to achieve a more practical purpose. Utility Model Content
[0005] The purpose of the utility model is to provide an automatic ink-filling mechanism for continuous printing, so as to solve the problems of the above-mentioned automatic ink-filling mechanism for a printing press based on a float seal proposed in the above-mentioned background technology, firstly, the tiny particles and impurities in the ink cause color difference and spots on the printed products, and it does not have a filtering mechanism; secondly, the ink in the ink cartridge is easy to solidify and difficult to discharge in a cold environment, and it does not have an anti-solidification mechanism.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic ink-adding mechanism for continuous printing, comprising an ink cartridge, a feeding chamber and a box cover, wherein a feeding chamber is arranged on the upper part of the interior of the ink cartridge, a safety ink volume chamber is arranged on the bottom of the feeding chamber, the feeding chamber is communicated with the safety ink volume chamber, the box cover is closed on the top of the ink cartridge, a sealing ring is arranged between the box cover and the ink cartridge, and a feed port is arranged on one side of the box cover.
[0007] Furthermore, the side of the feed port away from the ink cartridge is connected to an ink supply tube, the end of the ink supply tube away from the feed port is connected to an ink storage barrel, an ink pump is provided in the middle of the ink supply tube, a connecting rod is connected to the bottom center of the box cover, the end of the connecting rod away from the box cover is connected to a guide plate, the bottom edge of the guide plate is connected to an annular filter, and the edge of the annular filter is in contact with the inner wall of the feeding chamber.
[0008] Furthermore, a fixing rod is provided at the bottom of the annular filter, a hanging rope is connected to the center of the bottom end of the fixing rod, one end of the hanging rope extends away from the fixing rod to the safety ink measuring chamber and is connected to a float, and the diameter of the float is larger than the diameter of the connection between the feeding chamber and the safety ink measuring chamber.
[0009] Furthermore, a position sensor is disposed on the inner wall of one side of the bottom of the feeding chamber, and a controller is disposed on the outer wall of one side of the ink cartridge. The controller and the position sensor are connected via wires, and the controller and the ink pump are also connected via wires.
[0010] Furthermore, a rotating shaft is connected to the bottom center of the safety ink measuring chamber through a bearing, a stirring rod is arranged and connected to the middle outer wall of the rotating shaft, connecting rods are arranged on both sides of the bottom of the stirring rod, and a scraper is connected to the end of the connecting rod away from the rotating shaft, and the scraper is close to the bottom inner wall of the safety ink measuring chamber.
[0011] Furthermore, a servo motor is connected to the outer wall at the center of the bottom end of the ink cartridge, an output end of the servo motor is connected to the rotating shaft, a discharge port is provided at the bottom of one side of the ink cartridge, and an electric heating wire is provided around the outer wall of the safety ink volume chamber.
[0012] Compared with the prior art, the utility model has the following beneficial effects: a continuous printing automatic ink-adding mechanism, which uses an annular filter screen to filter and remove tiny particles and impurities in the ink, can avoid problems such as color difference, spots, blurriness, etc. in printed products. When the filter screen needs to be cleaned, the box cover can be opened and taken out synchronously for easy cleaning. The electric heating wire is used for heating and the stirring rod is used for stirring to avoid the ink solidification phenomenon in a low temperature environment. The specific contents are as follows:
[0013] A connecting rod is connected to the bottom center of the box cover, and a guide plate is connected to the end of the connecting rod away from the box cover. An annular filter is connected to the bottom edge of the guide plate. The annular filter plays a filtering role and removes tiny particles and impurities in the ink to avoid color difference, spots, blurring and other problems in printed products. The edge of the annular filter abuts against the inner wall of the feeding chamber. When the filter needs to be cleaned, opening the box cover can drive the connecting rod and the guide plate to move out, thereby driving the annular filter out of the box, thereby facilitating daily cleaning and maintenance of the annular filter. The rotating shaft rotates The stirring rod can be driven to rotate, thereby stirring the ink in the safe ink measuring chamber to prevent the ink from solidifying. The rotation of the rotating shaft drives the connecting rod and the scraper to rotate. The rotation of the scraper scrapes the inner wall of the safe ink measuring chamber to prevent the ink from adhering to the inner wall of the safe ink measuring chamber for a long time, thereby improving the cleanliness of the safe ink measuring chamber and preventing the ink from adhering and accumulating and affecting the discharge from the discharge port. An electric heating wire is arranged around the outer wall of the safe ink measuring chamber. The electric heating wire is energized for heating and the stirring rod is stirred to prevent the ink from solidifying in a low temperature environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the main structure of an automatic ink-adding mechanism for continuous printing according to the utility model;
[0015] Figure 2 This is a front view structural diagram of an automatic ink-adding mechanism for continuous printing according to the utility model;
[0016] Figure 3 This is a schematic diagram of the structure of an ink cartridge with an automatic ink-adding mechanism for continuous printing according to the utility model;
[0017] Figure 4 The utility model is a schematic diagram of the structure of a guide plate of an automatic ink-adding mechanism for continuous printing.
[0018] In the figure: 1. ink box; 2. feeding chamber; 3. safe ink volume chamber; 4. box cover; 41. sealing ring; 5. feed port; 6. ink replenishing tube; 7. ink storage barrel; 8. ink pump; 9. connecting rod; 10. guide plate; 11. annular filter; 12. fixing rod; 13. lifting rope; 14. floating ball; 15. position sensor; 16. controller; 17. rotating shaft; 18. stirring rod; 19. connecting rod; 20. scraper; 21. servo motor; 22. discharge port; 23. electric heating wire. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1 - Figure 4 The utility model provides a technical solution: an automatic ink-adding mechanism for continuous printing, comprising an ink cartridge 1, a feeding chamber 2 and a box cover 4. The feeding chamber 2 is arranged on the upper part of the ink cartridge 1, and the safe ink volume chamber 3 can be added through the feeding chamber 2. The safe ink volume chamber 3 is arranged at the bottom of the feeding chamber 2, and a safe ink volume chamber 3 can ensure that a safe amount of ink is left in the ink cartridge 1. The feeding chamber 2 is communicated with the safe ink volume chamber 3, and the box cover 4 is covered on the top of the ink cartridge 1. The box cover 4 plays a protective role and has a certain dust-proof effect. A sealing ring 41 is arranged between the box cover 4 and the ink cartridge 1, and the sealing ring 41 plays a certain sealing role. A feeding port 5 is arranged on one side of the box cover 4, and the ink cartridge 1 can be supplemented with ink through the feeding port 5.
[0021] The side of the feed port 5 away from the ink cartridge 1 is connected with an ink replenishing tube 6, which plays a connecting role. The end of the ink replenishing tube 6 away from the feed port 5 is connected with an ink storage barrel 7, in which a large amount of ink is stored for replenishment of the ink cartridge 1. An ink pump 8 is arranged in the middle of the ink replenishing tube 6, and the ink pump 8 can extract the ink in the ink storage barrel 7 to the ink cartridge 1 through the ink replenishing tube 6 for replenishment. A connecting rod 9 is connected to the center of the bottom of the box cover 4, and the connecting rod 9 plays a connecting role. The end of the connecting rod 9 away from the box cover 4 is connected to a guide plate 10, which plays a guiding role. The flow effect prevents the ink from directly impacting the float 3 and causing multiple shocks. The bottom edge of the guide plate 10 is connected with an annular filter 11. The annular filter 11 plays a filtering role, filtering and removing tiny particles and impurities in the ink, which can avoid color difference, spots, blurring and other problems in printed products. The edge of the annular filter 11 is in contact with the inner wall of the feeding chamber 2. When the filter needs to be cleaned, opening the box cover 4 can drive the connecting rod 9 and the guide plate 10 to move out, thereby driving the annular filter 11 to move out of the box, thereby facilitating daily cleaning and maintenance of the annular filter 11.
[0022] A fixing rod 12 is provided at the bottom of the annular filter screen 11, and the fixing rod 12 plays a fixing role. A hanging rope 13 is connected to the center of the bottom end of the fixing rod 12, and the hanging rope 13 plays the role of connecting the floating ball 14. The end of the hanging rope 13 away from the fixing rod 12 extends to the safe ink measuring chamber 3 and is connected to the floating ball 14. The diameter of the floating ball 14 is larger than the diameter of the connection between the feeding chamber 2 and the safe ink measuring chamber 3. The floating ball 14 is hollow, and the density of its material is smaller than the density of ink, and can float with the remaining amount of ink in the safe ink measuring chamber 3.
[0023] A position sensor 15 is arranged on the inner wall of one side of the bottom of the feeding chamber 2. The model of the position sensor 15 is E3Z-D62C. It adopts the principle of diffuse reflection and can detect the existence and position of an object. The position sensor 15 can detect whether the float 14 is in a safe position. A controller 16 is arranged on the outer wall of one side of the ink cartridge 1. The controller and the position sensor 15 are connected by wires. The controller 16 and the ink pump 8 are also connected by wires. When the ink in the safety ink volume chamber 3 is insufficient, the float 14 will move down with the ink liquid level, and move out of the detection range of the position sensor 15 after moving down to a certain distance. After the position sensor 15 cannot detect the float 14, it transmits a signal to the controller 16. The controller 16 controls the ink pump 8 to start, and the ink pump 8 draws the ink in the ink storage barrel 7 into the ink cartridge 1 through the ink replenishing tube 6 for replenishment. When the ink in the safety ink volume chamber 3 is sufficient, the float 14 will rise with the ink liquid level. After rising to the detection range of the position sensor 15, the controller controls the oil pump 8 to stop replenishing, thereby realizing continuous replenishment of ink in the ink cartridge 1.
[0024] A rotating shaft 17 is connected to the bottom center of the safety ink measuring chamber 3 through a bearing. The rotating shaft 17 can rotate in the safety ink measuring chamber 3. A stirring rod 18 is arranged and connected to the middle outer wall of the rotating shaft 17. The rotation of the rotating shaft 17 can drive the stirring rod 18 to rotate, thereby stirring the ink in the safety ink measuring chamber 3 to prevent the ink from solidifying. Connecting rods 19 are arranged on both sides of the bottom of the stirring rod 18. The connecting rod 19 plays a connecting role. The end of the connecting rod 19 away from the rotating shaft 17 is connected to a scraper 20. The scraper 20 is close to the bottom inner wall of the safety ink measuring chamber 3. The rotation of the rotating shaft 17 drives the connecting rod 19 and the scraper 20 to rotate. The scraper 20 rotates to scrape the inner wall of the safety ink measuring chamber 3 to avoid long-term adhesion of ink to the inner wall of the safety ink measuring chamber 3, thereby improving the cleanliness of the safety ink measuring chamber 3 and avoiding ink adhesion and accumulation affecting the discharge of the discharge port 22.
[0025] A servo motor 21 is connected to the outer wall at the center of the bottom end of the ink cartridge 1, and the output end of the servo motor 21 is connected to the rotating shaft 17. The servo motor 21 can drive the rotating shaft 17 to rotate and play a driving role. A discharge port 22 is provided at the bottom of one side of the ink cartridge 1. The discharge port 22 is connected to a conduit to supply ink to the printing roller. An electric heating wire 23 is provided around the outer wall of the safety ink measuring chamber 3. The electric heating wire 23 is electrically heated to avoid ink solidification in a low temperature environment.
[0026] Working principle: when using a continuous printing automatic ink adding mechanism, the ink pump 8 can draw the ink in the ink storage barrel 7 into the ink cartridge 1 through the ink replenishing tube 6 for replenishment. When the ink in the safety ink volume chamber 3 is insufficient, the float 14 will move down with the ink liquid level, and move out of the detection range of the position sensor 15 after moving down to a certain distance. After the position sensor 15 cannot detect the float 14, it transmits a signal to the controller 16. The controller 16 controls the ink pump 8 to start, and the ink pump 8 draws the ink in the ink storage barrel 7 into the ink cartridge 1 through the ink replenishing tube 6 for replenishment. When the ink in the safety ink volume chamber 3 is sufficient, the float 14 will rise with the ink liquid level. After rising to the detection range of the position sensor 15, the controller controls the oil pump 8 to stop replenishing, thereby realizing the continuous replenishment of ink in the ink cartridge 1. The guide plate 10 plays a diversion role to prevent the ink from directly impacting the float 3 and causing multiple vibrations. The bottom edge of the guide plate 10 is connected with an annular filter 11. The annular filter 11 plays a filtering role. By filtering and removing tiny particles and impurities in the ink, the printing ink can be prevented from being damaged. The brushed product has problems such as color difference, spots, blur, etc. The edge of the annular filter 11 is in contact with the inner wall of the feeding chamber 2. When the filter needs to be cleaned, the box cover 4 can be opened to drive the connecting rod 9 and the guide plate 10 to move out, thereby driving the annular filter 11 out of the box, so as to facilitate daily cleaning and maintenance of the annular filter 11. The servo motor 21 can drive the rotating shaft 17 to rotate and play a driving role. The rotation of the rotating shaft 17 can drive the stirring rod 18 to rotate, thereby stirring the ink in the safe ink volume chamber 3. To prevent the ink from solidifying, the rotating shaft 17 rotates to drive the connecting rod 19 and the scraper 20 to rotate. The scraper 20 rotates to scrape the inner wall of the safety ink measuring chamber 3 to prevent the ink from adhering to the inner wall of the safety ink measuring chamber 3 for a long time, thereby improving the cleanliness of the safety ink measuring chamber 3 and preventing the ink from adhering and accumulating and affecting the discharge from the discharge port 22. An electric heating wire 23 is arranged around the outer wall of the safety ink measuring chamber 3. The electric heating wire 23 is electrically heated and stirred by the stirring rod 18 to prevent the ink from solidifying in a low temperature environment.
Claims
1. An automatic ink-adding mechanism for continuous printing, comprising an ink cartridge (1), a feeding chamber (2) and a cartridge cover (4), characterized in that: The ink cartridge (1) is provided with a feeding chamber (2) at the top thereof, a safety ink volume chamber (3) is provided at the bottom thereof, the feeding chamber (2) is communicated with the safety ink volume chamber (3), the box cover (4) is covered on the top of the ink cartridge (1), a sealing ring (41) is provided between the box cover (4) and the ink cartridge (1), a feeding port (5) is provided on one side of the box cover (4), a side of the feeding port (5) away from the ink cartridge (1) is communicated with an ink replenishing tube (6), an end of the ink replenishing tube (6) away from the feeding port (5) is communicated with an ink storage barrel (7), and the ink replenishing tube (6) is provided with a sealing ring (41) between the box cover (4) and the ink cartridge (1). ) is provided with an ink pump (8) in the middle part, a connecting rod (9) is connected to the bottom center of the box cover (4), the end of the connecting rod (9) away from the box cover (4) is connected to a guide plate (10), the bottom edge of the guide plate (10) is connected to an annular filter screen (11), the edge of the annular filter screen (11) is in contact with the inner wall of the feeding chamber (2), a fixing rod (12) is provided at the bottom of the annular filter screen (11), the bottom center of the fixing rod (12) is connected to a hanging rope (13), the end of the hanging rope (13) away from the fixing rod (12) extends to the inside of the safe ink volume chamber (3) A floating ball (14) is connected, the diameter of the floating ball (14) is larger than the diameter of the connection between the feeding chamber (2) and the safe ink measuring chamber (3), a position sensor (15) is arranged on the inner wall of one side of the bottom of the feeding chamber (2), a controller (16) is arranged on the outer wall of one side of the ink cartridge (1), the controller (16) and the position sensor (15) are connected via wires, the controller (16) and the ink pump (8) are also connected via wires, a rotating shaft (17) is connected at the bottom center of the safe ink measuring chamber (3) via a bearing, the middle of the rotating shaft (17) The outer wall is connected with stirring rods (18), and connecting rods (19) are arranged on both sides of the bottom of the stirring rods (18). The end of the connecting rod (19) away from the rotating shaft (17) is connected with a scraper (20), and the scraper (20) is close to the bottom inner wall of the safety ink measuring chamber (3). The outer wall at the center of the bottom end of the ink box (1) is connected with a servo motor (21), and the output end of the servo motor (21) is connected to the rotating shaft (17). A discharge port (22) is arranged at the bottom of one side of the ink box (1), and an electric heating wire (23) is arranged around the outer wall of the safety ink measuring chamber (3).
Citation Information
Patent Citations
Automatic printing machine ink adding mechanism based on floating ball seal
CN106827802A