Anti-tearing mechanism for coal conveying belt of thermal power plant

By installing a tear-proof mechanism of servo motor and infrared sensor on the belt conveyor of thermal power plants, the damage problem caused by the tearing of debris in coal in the transport belt is solved, and the effect of reducing loss cost is achieved.

CN222497618UActive Publication Date: 2025-02-18SHAANXI ENERGY ZHAOSHIPAN COAL & ELECTRICITY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421182499.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-02-18
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

When existing thermal power plants use belt conveyors to transport coal, the conveyor belt is easily torn by debris in the coal, resulting in damage and high loss costs.

Method used

A coal belt tear-proof mechanism for thermal power plant coal conveying belt is designed, using a servo motor to drive the belt rotation, and the status of the belt is monitored through infrared sensors. When a tear is found, the rotation of the belt is immediately stopped and adjusted through the adjustment mechanism. The position of infrared emitters is to improve monitoring effect.

Benefits of technology

It effectively avoids further damage caused by tearing of the conveyor belt, reduces the degree of damage of the conveyor belt, and thus reduces the loss cost.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222497618U_ABST
    Figure CN222497618U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of belt conveyors, and discloses a thermal power plant coal conveying belt anti-tearing mechanism which comprises an installation frame, the inner side of the installation frame is rotationally connected with a supporting wheel, the inner side of the installation frame is rotationally connected with a transmission wheel, and a servo motor is fixedly installed on the front surface of the installation frame. A conveying belt is connected between the outer side of the transmission wheel and the outer side of the supporting wheel in a sleeving mode, a mounting rod is fixedly mounted on the inner side wall of the mounting frame, a plurality of adjusting mechanisms are movably mounted on the outer side of the mounting rod, and each adjusting mechanism comprises a connecting sleeve slidably connected to the outer side of the mounting rod; and a mounting sleeve is fixedly mounted at the top of the connecting sleeve, a plurality of limiting grooves are formed in the top of the mounting rod, and limiting rods located in the limiting grooves are slidably connected to the inner side of the mounting sleeve. According to the anti-tearing mechanism for the coal conveying belt of the thermal power plant, the damage degree of the conveying belt can be reduced, so that the loss cost is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of belt conveyors, in particular to an anti-tearing mechanism for a coal conveying belt of a thermal power plant. Background Art

[0002] Belt conveyor is a friction-driven mechanical equipment, mainly used for continuous transportation of materials. Belt conveyor can transport materials from the feeding point to the unloading point on a certain conveying line, forming a continuous material transportation process. It can transport both bulk materials and pieced items. In addition, belt conveyor can also cooperate with the process in the production process of industrial enterprises to form a rhythmic assembly line transportation line.

[0003] When existing thermal power plants use belt conveyors to transport coal, the belt conveyors are often damaged by iron objects in the incoming coal, and conveyor belt tearing occurs from time to time. Longitudinal tearing of the conveyor belt is an accident with the highest probability of the conveyor belt being damaged by iron objects. In mild cases, the surface of the conveyor belt is damaged. In severe cases, the entire conveyor belt is cracked longitudinally, resulting in serious damage. Therefore, the present application proposes an anti-tear mechanism for the coal conveying belt of a thermal power plant to solve the above technical problems. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides an anti-tear mechanism for a coal conveyor belt of a thermal power plant, which has the advantages of reducing loss costs and the like, and solves the problem that the conveyor belt is easily torn by debris in the coal.

[0006] (II) Technical solution

[0007] In order to achieve the above-mentioned purpose of reducing loss costs, the utility model provides the following technical solutions: a coal conveyor belt tear-proof mechanism for a thermal power plant, comprising a mounting frame, a support wheel is rotatably connected to the inner side of the mounting frame, a transmission wheel is rotatably connected to the inner side of the mounting frame, a servo motor is fixedly installed on the front surface of the mounting frame, a conveyor belt is sleeved between the outer side of the transmission wheel and the outer side of the support wheel, a mounting rod is fixedly installed on the inner side wall of the mounting frame, and a number of adjustment mechanisms are movably installed on the outer side of the mounting rod;

[0008] The adjustment mechanism comprises a connecting sleeve slidably connected to the outside of the mounting rod, a mounting sleeve is fixedly installed on the top of the connecting sleeve, a plurality of limiting grooves are provided on the top of the mounting rod, a limiting rod located in the limiting groove is slidably connected to the inner side of the mounting sleeve, a blocking plate is fixedly installed on the outside of the limiting rod, and a return spring sleeved on the outside of the limiting rod is fixedly installed on the top of the blocking plate;

[0009] An infrared transmitter is fixedly installed at the bottom of the connecting sleeve, a number of fixing plates are slidably connected to the inner side wall of the mounting frame, an infrared receiver is fixedly installed on the top of the fixing plate, and a controller electrically connected to the infrared receiver is fixedly installed on the front surface of the mounting frame.

[0010] Preferably, the output shaft end of the servo motor is fixedly connected to the transmission wheel.

[0011] Preferably, the mounting rod is a square mounting rod, and the inner side of the connecting sleeve and the outer side of the mounting rod are tightly fitted.

[0012] Preferably, a pulling block is fixedly mounted on the top of the limiting rod, and a number of rubber strips are laid on the outer side of the pulling block.

[0013] Preferably, a T-shaped slide groove is provided on the inner side wall of the mounting frame, a T-shaped slider is slidably connected to the inner side of the T-shaped slide groove, and the fixing plate is fixedly installed on the top of the T-shaped slider.

[0014] Preferably, the outer side of the T-shaped sliding block and the inner side wall of the T-shaped sliding groove are tightly fitted, and the infrared receiver is located at the bottom of the infrared transmitter.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides a tear-proof mechanism for a coal conveying belt of a thermal power plant, which has the following beneficial effects:

[0017] The anti-tear mechanism of the coal conveyor belt of the thermal power plant drives the conveyor belt to rotate through the servo motor, and the conveyor belt drives the coal on the outside to move. The infrared transmitter will continuously emit infrared rays, which will pass through the conveyor belt, so that the infrared receiver at the bottom of the mounting frame will receive the infrared rays. When the debris in the coal causes damage to the conveyor belt, the infrared rays emitted by the infrared transmitter will directly irradiate the infrared receiver from the torn mouth of the conveyor belt, so that the infrared receiver will transmit a signal to the controller, and the controller will control the servo motor to stop rotating, so as to prevent the conveyor belt from continuing to rotate and causing more serious tearing of the conveyor belt. After pulling the limit rod and pulling the limit rod out of the limit groove, the connecting sleeve can be moved to adjust the position of the infrared transmitter, so that the monitoring effect of the conveyor belt is better, which can reduce the damage degree of the conveyor belt and thus reduce the loss cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the main view of the utility model;

[0019] Figure 2 It is a left sectional view schematic diagram of the utility model;

[0020] Figure 3For this utility model Figure 2 Enlarged schematic diagram at point A in the middle.

[0021] In the figure: 1 mounting frame, 2 supporting wheel, 3 driving wheel, 4 servo motor, 5 conveyor belt, 6 mounting rod, 7 adjusting mechanism, 71 connecting sleeve, 72 mounting sleeve, 73 limiting groove, 74 limiting rod, 75 blocking plate, 76 return spring, 8 infrared transmitter, 9 T-shaped slide groove, 10 T-shaped slide block, 11 fixing plate, 12 infrared receiver, 13 controller. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-3 , a coal conveyor belt tear-proof mechanism for a thermal power plant comprises a mounting frame 1, the inner side wall of the mounting frame 1 is provided with a T-shaped slide groove 9, the inner side of the T-shaped slide groove 9 is slidably connected with a T-shaped slider 10, the outer side of the T-shaped slider 10 is tightly fitted with the inner side wall of the T-shaped slide groove 9, so that the T-shaped slider 10 will not easily slide in the T-shaped slide groove 9, the inner side of the mounting frame 1 is rotatably connected with a supporting wheel 2, the inner side of the mounting frame 1 is rotatably connected with a transmission wheel 3, a servo motor 4 is fixedly installed on the front surface of the mounting frame 1, the output shaft end of the servo motor 4 is fixedly connected with the transmission wheel 3, so that the servo motor 4 can drive the transmission rod 3 to rotate, and a conveyor belt 5 is sleeved between the outer side of the transmission wheel 3 and the outer side of the support wheel 2, a mounting rod 6 is fixedly installed on the inner side wall of the mounting frame 1, and the mounting rod 6 is a square mounting rod, the inner side of the connecting sleeve 71 is tightly fitted with the outer side of the mounting rod 6, so that when the connecting sleeve 71 is adjusted, the adjusting sleeve 71 will not rotate, and a number of adjusting mechanisms 7 are movably installed on the outer side of the mounting rod 6;

[0024] The adjusting mechanism 7 comprises a connecting sleeve 71 slidably connected to the outside of the mounting rod 6, a mounting sleeve 72 is fixedly installed on the top of the connecting sleeve 71, a number of limiting grooves 73 are opened on the top of the mounting rod 6, a limiting rod 74 located in the limiting groove 73 is slidably connected to the inner side of the mounting sleeve 72, a pulling block is fixedly installed on the top of the limiting rod 74, a number of rubber strips are laid on the outside of the pulling block, so that it is more convenient to pull the limiting rod 74, a blocking plate 75 is fixedly installed on the outside of the limiting rod 74, and a return spring 76 sleeved on the outside of the limiting rod 74 is fixedly installed on the top of the blocking plate 75;

[0025] An infrared transmitter 8 is fixedly installed at the bottom of the connecting sleeve 71, and a number of fixed plates 11 are slidably connected to the inner wall of the mounting frame 1. The fixed plates 11 are fixedly installed on the top of the T-shaped slider 10, so that the fixed plates 11 can slide on the inner wall of the mounting frame 1 through the T-shaped slider 10. An infrared receiver 12 is fixedly installed on the top of the fixed plate 11. The infrared receiver 12 is located at the bottom of the infrared transmitter 8. A controller 13 electrically connected to the infrared receiver 12 is fixedly installed on the front surface of the mounting frame 1, and the controller 13 is electrically connected to the servo motor 4.

[0026] To sum up, the anti-tearing mechanism of the coal conveyor belt of the thermal power plant drives the conveyor belt 5 to rotate through the servo motor 4, and the conveyor belt 5 drives the coal on the outside to move. The infrared transmitter 8 will continuously emit infrared rays, and the infrared rays will pass through the conveyor belt 5, so that the infrared receiver 12 at the bottom of the mounting frame 1 will receive the infrared rays. When the debris in the coal causes damage to the conveyor belt 5, the infrared rays emitted by the infrared transmitter 8 will directly irradiate the infrared receiver 12 from the torn mouth of the conveyor belt 5, so that the infrared receiver 12 will transmit a signal to the controller 13, and the controller 13 will control the servo motor 4 to stop rotating, so as to avoid the conveyor belt 5 from continuing to rotate, causing the conveyor belt 5 to be torn more seriously, and pull the limit rod 74. After the limit rod 74 is pulled out of the limit groove, the connecting sleeve 71 can be moved to adjust the position of the infrared transmitter 8, so that the monitoring effect of the conveyor belt 5 is better, which can reduce the damage degree of the conveyor belt 5, thereby reducing the loss cost.

[0027] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A coal conveyor belt tear-proof mechanism for a thermal power plant, comprising a mounting frame (1), characterized in that: The inner side of the mounting frame (1) is rotatably connected to a support wheel (2), the inner side of the mounting frame (1) is rotatably connected to a transmission wheel (3), a servo motor (4) is fixedly mounted on the front surface of the mounting frame (1), a conveyor belt (5) is sleeved between the outer side of the transmission wheel (3) and the outer side of the support wheel (2), a mounting rod (6) is fixedly mounted on the inner side wall of the mounting frame (1), and a plurality of adjustment mechanisms (7) are movably mounted on the outer side of the mounting rod (6); The adjusting mechanism (7) comprises a connecting sleeve (71) slidably connected to the outside of the mounting rod (6); a mounting sleeve (72) is fixedly installed on the top of the connecting sleeve (71); a plurality of limiting grooves (73) are provided on the top of the mounting rod (6); a limiting rod (74) located in the limiting groove (73) is slidably connected to the inside of the mounting sleeve (72); a blocking plate (75) is fixedly installed on the outside of the limiting rod (74); and a return spring (76) sleeved on the outside of the limiting rod (74) is fixedly installed on the top of the blocking plate (75); An infrared transmitter (8) is fixedly mounted on the bottom of the connecting sleeve (71), a plurality of fixing plates (11) are slidably connected to the inner side wall of the mounting frame (1), an infrared receiver (12) is fixedly mounted on the top of the fixing plate (11), and a controller (13) electrically connected to the infrared receiver (12) is fixedly mounted on the front surface of the mounting frame (1).

2. The anti-tearing mechanism for coal conveyor belt of thermal power plant according to claim 1, characterized in that: The output shaft end of the servo motor (4) is fixedly connected to the transmission wheel (3).

3. The anti-tearing mechanism for coal conveyor belt of thermal power plant according to claim 1, characterized in that: The mounting rod (6) is a square mounting rod, and the inner side of the connecting sleeve (71) and the outer side of the mounting rod (6) are tightly fitted.

4. The anti-tearing mechanism for coal conveyor belt of thermal power plant according to claim 1, characterized in that: A pulling block is fixedly mounted on the top of the limiting rod (74), and a number of rubber strips are laid on the outer side of the pulling block.

5. The anti-tearing mechanism for coal conveyor belt of thermal power plant according to claim 1, characterized in that: The inner wall of the mounting frame (1) is provided with a T-shaped sliding groove (9), the inner side of the T-shaped sliding groove (9) is slidably connected with a T-shaped sliding block (10), and the fixing plate (11) is fixedly mounted on the top of the T-shaped sliding block (10).

6. The anti-tearing mechanism for coal conveyor belt of thermal power plant according to claim 5, characterized in that: The outer side of the T-shaped sliding block (10) and the inner side wall of the T-shaped sliding groove (9) are tightly fitted, and the infrared receiver (12) is located at the bottom of the infrared transmitter (8).