Intelligent diesel oil management system for preventing wax precipitation of diesel oil

By designing an intelligent diesel management system in a diesel vehicle, the diesel in the filter element is pumped back into the heating fuel tank by using the oil return mechanism, solving the problem of diesel wax in a low-temperature environment and ensuring the normal start and operation of the engine.

CN222501910UActive Publication Date: 2025-02-18薛凯
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Patent Information

Application Number
CN202420717641.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2025-02-18
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

In low temperature environments, diesel vehicles are prone to wax in the filter element, which leads to difficulty in starting or inability to start. The existing preheating system cannot completely solve the problem of wax in the filter element.

Method used

An intelligent diesel management system was designed. By setting up an oil return mechanism, the diesel in the filter element was pumped back into the heating oil tank to avoid wax formation. The system includes fine filter, coarse filter, heating oil tank, heating oil pipe and return oil pipeline, and uses oil pump and solenoid valve to achieve diesel pullback.

Benefits of technology

It effectively avoids diesel wax in the filter element, prevents blockage, ensures that the engine can start smoothly, and improves the reliability of diesel vehicles in low temperature environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an intelligent diesel oil management system capable of preventing diesel oil from wax precipitation, which relates to the technical field of diesel oil vehicles and comprises an engine body, a fine filter, a rough filter, a heating oil tank and a heating oil pipe, and diesel oil in the heating oil tank passes through the heating oil pipe, is sequentially filtered by the rough filter and the fine filter and then is fed into the engine body. The diesel oil heating device further comprises an oil return mechanism, an oil outlet of an oil return pipeline is connected to the heating oil tank, the fine filter and the coarse filter are respectively provided with an oil return opening, oil pumping assemblies are installed on the oil return openings, and the two sets of oil pumping assemblies are used for pumping diesel oil in the fine filter and the coarse filter back to the heating oil tank. The diesel oil in the filter element can be pumped back into the heating oil tank through the arranged oil return mechanism, so that the phenomenon that the filter element is blocked due to wax precipitation of the diesel oil in the filter element is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of diesel vehicles, in particular to an intelligent diesel management system for preventing diesel from waxing. Background Art

[0002] During the use of diesel engines, due to the low-temperature crystallization characteristics of diesel, especially in low-temperature environments in winter, diesel is prone to waxing, which makes it difficult to start the engine or even impossible to start. At present, there are some preheating systems applied to diesel engines on vehicles. When the vehicle stops, the controller will start the heating element in the preheating tank to preheat the diesel. At the same time, the controller will monitor the temperature in the preheating tank in real time. When the temperature reaches the set value, the heating element will be automatically turned off to avoid energy waste and overheating risks. Before the vehicle starts, the diesel in the preheating tank is transported to the diesel filter and oil pump through an electronic pump. Since the diesel has been preheated, its fluidity is greatly improved, which can effectively eliminate the waxing phenomenon and enable the engine to start smoothly.

[0003] Although the above-mentioned preheating system can preheat the diesel in the fuel tank, there is still a small amount of diesel in the filter element after the vehicle is shut down. In cold weather, the diesel in the filter element will still wax. Therefore, in order to prevent the diesel from waxing in the filter element, this device proposes an intelligent diesel management system that prevents the diesel from waxing. Utility Model Content

[0004] The utility model aims to solve the shortcomings of the prior art and proposes an intelligent diesel management system for preventing diesel from waxing.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] An intelligent diesel management system for preventing diesel from waxing comprises an engine body, a fine filter, a coarse filter, a heated fuel tank and a heated fuel pipe. The diesel in the heated fuel tank passes through the heated fuel pipe and is sent into the engine body after being filtered in sequence by the coarse filter and the fine filter. The invention also comprises an oil return mechanism. The oil outlet of the oil return pipeline is connected to the heated fuel tank. The fine filter and the coarse filter are respectively provided with oil return ports. The oil return ports are equipped with oil pumping assemblies. Two groups of the oil pumping assemblies are respectively used to pump the diesel in the fine filter and the coarse filter back into the heated fuel tank.

[0007] The above technical solution further includes: a first filter element seat is installed on the engine body, the fine filter is installed on the first filter element seat, a second filter element seat is installed on the frame, and the coarse filter is installed on the second filter element seat.

[0008] Furthermore, the heating oil pipe includes a first heating pipeline and a second heating pipeline, the oil inlet of the first heating pipeline is connected to the oil outlet of the heating oil tank, the oil outlet of the first heating pipeline is connected to the oil inlet of the second filter element seat, the oil inlet of the second heating pipeline is connected to the oil outlet of the second filter element seat, the oil outlet of the second heating pipeline is connected to the oil inlet of the first filter element seat, and the oil outlet of the first filter element seat is connected to the oil inlet of the engine body.

[0009] Furthermore, the oil pumping assembly includes a first oil return pump and a second oil return pump, the oil inlet of the first oil return pump is connected to the oil return port of the fine filter, the oil outlet of the first oil return pump is connected to the oil inlet of the return oil pipeline, the oil inlet of the second oil return pump is connected to the oil return port of the coarse filter, the oil outlet of the second oil return pump is connected to the interior of the return oil pipeline through a connecting pipe, and a first solenoid valve is installed on the oil inlets of the first oil return pump and the second oil return pump.

[0010] Furthermore, a first air intake pipeline is installed on the first filter element seat, the first air intake pipeline is connected with the interior of the fine filter, and a second solenoid valve is installed on the first air intake pipeline.

[0011] Furthermore, a controller and a control switch are installed on the vehicle, and the first solenoid valve, the second solenoid valve, the first oil return pump, the second oil return pump and the control switch are electrically connected to the controller respectively.

[0012] Furthermore, a flow sensor is installed on the side wall of one end of the oil outlet of the oil return pipeline.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] In the utility model, the diesel in the filter element can be pumped back into the heating oil tank through the oil return mechanism, thereby preventing the diesel in the filter element from waxing and causing clogging of the filter element. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the utility model.

[0016] In the figure:

[0017] 10. Engine body; 20. Fine filter; 21. First filter element seat; 22. First air intake pipeline; 23. First oil return pump; 30. Coarse filter; 31. Second filter element seat; 32. Second air intake pipeline; 33. Second oil return pump; 40. Heating oil tank; 51. First heating pipeline; 52. Second heating pipeline; 61. Oil return pipeline. DETAILED DESCRIPTION

[0018] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.

[0019] Embodiment 1

[0020] See attached Figure 1 The utility model proposes an intelligent diesel management system for preventing diesel from waxing, comprising an engine body 10, a fine filter 20, a coarse filter 30, a heating oil tank 40 and a heating oil pipe. The diesel in the heating oil tank 40 passes through the heating oil pipe and is sent to the engine body 10 after being filtered in sequence by the coarse filter 30 and the fine filter 20. A first filter element seat 21 is installed on the engine body 10, the fine filter 20 is installed on the first filter element seat 21, a second filter element seat 31 is installed on the vehicle frame, and the coarse filter 30 is installed on the second filter element seat 31. The heating oil pipe comprises a first heating pipeline 51 and a second heating pipeline 52. The oil inlet of the first heating pipeline 51 is connected to the oil outlet of the heating oil tank 40. The oil outlet of the first heating pipeline 51 is connected to the oil inlet of the second filter element seat 31, the oil inlet of the second heating pipeline 52 is connected to the oil outlet of the second filter element seat 31, the oil outlet of the second heating pipeline 52 is connected to the oil inlet of the first filter element seat 21, and the oil outlet of the first filter element seat 21 is connected to the oil inlet of the engine body 10; wherein, the structures of the engine body 10, the fine filter 20, the first filter element seat 21, the coarse filter 30, the second filter element seat 31, the heating oil tank 40 and the heating oil pipe are all prior art, and the oil tank and the oil pipe parts still adopt the mature preheating system in the prior art, which will not be elaborated here, and the following focuses on the improvement scheme of the present invention.

[0021] It also includes an oil return mechanism, and the oil outlet of the return oil pipeline 61 is connected to the heating oil tank 40; wherein, an oil return port is provided on the top wall of the heating oil tank 40, and the oil outlet of the return oil pipeline 61 is connected to the oil return port on the top wall of the heating oil tank 40.

[0022] The fine filter 20 and the coarse filter 30 are respectively provided with oil return ports, and oil pumping assemblies are installed on the oil return ports. The two sets of oil pumping assemblies are respectively used to pump the diesel in the fine filter 20 and the coarse filter 30 back to the heating oil tank 40; wherein, the oil return ports are preferably arranged on the bottom walls of the fine filter 20 and the coarse filter 30, which is also convenient for returning the oil by gravity.

[0023] The oil pumping assembly includes a first oil return pump 23 and a second oil return pump 32, the oil inlet of the first oil return pump 23 is connected to the oil return port of the fine filter 20, the oil outlet of the first oil return pump 23 is connected to the oil inlet of the return oil pipeline 61, the oil inlet of the second oil return pump 32 is connected to the oil return port of the coarse filter 30, the oil outlet of the second oil return pump 32 is connected to the interior of the return oil pipeline 61 through a connecting pipe, and the first solenoid valves are respectively installed on the oil inlets of the first oil return pump 23 and the second oil return pump 32; wherein, when the vehicle is stopped, the first solenoid valve is turned on by controlling the switch, so that the oil inlets of the first oil return pump 23 and the second oil return pump 32 are opened, and then the first oil return pump 23 and the second oil return pump 32 are started, so that the diesel in the fine filter 20 and the coarse filter 30 can be pumped back to the heating tank 40.

[0024] A first air intake pipe 22 is installed on the first filter element seat 21, and the first air intake pipe 22 is connected with the interior of the fine filter 20. A second solenoid valve is installed on the first air intake pipe 22. In order to smoothly discharge the diesel in the fine filter 20 and the coarse filter 30, a first air intake pipe 22 is provided on the first filter element seat 21. When it is necessary to discharge the diesel in the fine filter 20 and the coarse filter 30, the second solenoid valve on the first air intake pipe 22 can be opened to open the pipe, thereby allowing gas to enter, thereby facilitating the first oil return pump 23 and the second oil return pump 32 to pump oil.

[0025] The vehicle is also equipped with a controller and a control switch, and the first solenoid valve, the second solenoid valve, the first oil return pump 23, the second oil return pump 32 and the control switch are electrically connected to the controller respectively; wherein, the vehicle is also provided with a power supply (power supply not shown) for powering the electrical components in the oil return mechanism.

[0026] A flow sensor is installed on the side wall of one end of the oil outlet of the return oil pipeline 61; wherein, a flow sensor is installed on one side of the oil outlet of the return oil pipeline 61, and the detection end of the flow sensor extends into the interior of the return oil pipeline 61. The set flow sensor is used to detect whether there is diesel flowing through the return oil pipeline 61, thereby serving as a controller to control the signal of closing the first return oil pump 23, the second return oil pump 32, the first solenoid valve and the second solenoid valve.

[0027] In this embodiment, the working principle of the device is as follows: when the vehicle stops, the first solenoid valve and the second solenoid valve can be controlled to open by the control switch, and then the first oil return pump 23 and the second oil return pump 32 can be controlled to start, at this time, the diesel in the fine filter 20 and the coarse filter 30 can be pumped back to the heating oil tank 40 by the first oil return pump 23 and the second oil return pump 32, and when the flow sensor detects that there is no liquid flowing inside the oil return pipeline 61, the signal can be transmitted to the controller, and the controller controls the first oil return pump 23, the second oil return pump 32, the first solenoid valve and the second solenoid valve to close;

[0028] The device can draw the diesel in the filter element back into the heating oil tank through the oil return mechanism, thereby preventing the diesel in the filter element from waxing and causing clogging of the filter element.

[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An intelligent diesel management system for preventing diesel wax deposition, comprising an engine body (10), a fine filter (20), a coarse filter (30), a heating oil tank (40) and a heating oil pipe, wherein the diesel in the heating oil tank (40) is fed into the engine body (10) through the heating oil pipe and after being filtered in the coarse filter (30) and the fine filter (20) in sequence, wherein: It also includes an oil return mechanism, wherein the oil outlet of the oil return pipeline (61) is connected to the heating oil tank (40), the fine filter (20) and the coarse filter (30) are respectively provided with oil return ports, and oil pumping assemblies are installed on the oil return ports, and the two groups of oil pumping assemblies are respectively used to pump diesel in the fine filter (20) and the coarse filter (30) back to the heating oil tank (40); The oil pumping assembly comprises a first oil return pump (23) and a second oil return pump (32), wherein the oil inlet of the first oil return pump (23) is connected to the oil return port of the fine filter (20), the oil outlet of the first oil return pump (23) is connected to the oil inlet of the oil return pipeline (61), the oil inlet of the second oil return pump (32) is connected to the oil return port of the coarse filter (30), the oil outlet of the second oil return pump (32) is connected to the inside of the oil return pipeline (61) through a connecting pipe, and first solenoid valves are respectively installed on the oil inlets of the first oil return pump (23) and the second oil return pump (32); A first filter element seat (21) is mounted on the engine body (10), the fine filter (20) is mounted on the first filter element seat (21), a second filter element seat (31) is mounted on the vehicle frame, and the coarse filter (30) is mounted on the second filter element seat (31); A first air intake pipeline (22) is installed on the first filter element seat (21), the first air intake pipeline (22) is connected to the interior of the fine filter (20), and a second solenoid valve is installed on the first air intake pipeline (22); A controller and a control switch are also installed on the vehicle, and the first solenoid valve, the second solenoid valve, the first oil return pump (23), the second oil return pump (32) and the control switch are electrically connected to the controller respectively.

2. The intelligent diesel management system for preventing diesel wax deposition according to claim 1, characterized in that: The heating oil pipe comprises a first heating pipeline (51) and a second heating pipeline (52); the oil inlet of the first heating pipeline (51) is connected to the oil outlet of the heating oil tank (40); the oil outlet of the first heating pipeline (51) is connected to the oil inlet of the second filter element seat (31); the oil inlet of the second heating pipeline (52) is connected to the oil outlet of the second filter element seat (31); the oil outlet of the second heating pipeline (52) is connected to the oil inlet of the first filter element seat (21); and the oil outlet of the first filter element seat (21) is connected to the oil inlet of the engine body (10).

3. The intelligent diesel management system for preventing diesel wax deposition according to claim 2, characterized in that: A flow sensor is installed on the side wall of one end of the oil outlet of the oil return pipeline (61).