Pneumatic diaphragm pump with automatic cleaning function

By designing throttling cleaning components and membrane drive components in the pneumatic diaphragm pump, the automatic cleaning function is realized, which solves the cleaning difficulties caused by sludge accumulation in the pump pipe, and improves the use efficiency and stability of the pump.

CN222502029UActive Publication Date: 2025-02-18SHIJIAZHUANG KUANGAN MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202421378271.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-02-18
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

After a long time of use of the existing pneumatic diaphragm pump, the internal diversion pipe is prone to accumulation of sludge residue, which leads to difficulty in cleaning and affects the use effect.

Method used

A pneumatic diaphragm pump with automatic cleaning function was designed, using throttling cleaning components and membrane drive components. The drive shaft is driven to rotate by driving motor, and the silt in the pump pipe is transported. At the same time, the drive cylinder and positioning sleeve are used to achieve the pump. Pressure and decompression of the tube, and repeated opening of the sealing ball and sealing gasket, realize liquid flow and filtration.

Benefits of technology

The automatic cleaning function of the pneumatic diaphragm pump is realized, which avoids the blockage problem caused by sludge accumulation and improves the use efficiency and stability of the pump.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222502029U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of diaphragm pumps, and provides a pneumatic diaphragm pump with an automatic cleaning function, which comprises a pump pipe, a pump frame arranged at the bottom of the pump pipe, a throttling cleaning component arranged in the pump pipe, and a diaphragm driving component arranged in the pump pipe. The throttling cleaning assembly comprises a connecting frame, a driving motor is arranged on the connecting frame, the output end of the driving motor is inserted into the pump pipe, a driving shaft is arranged at the output end of the driving motor, the driving shaft is sleeved with a conveying auger, a horizontal pipe is connected to the pump pipe and communicates with the pump pipe, and a sealing gasket is arranged on the inner bottom face of the horizontal pipe. A connecting sleeve is arranged at the tail end of the connecting frame, a limiting frame is arranged in the horizontal pipe, and the connecting sleeve is arranged on the limiting frame in a sleeving mode. By means of the technical scheme, the problems that in the prior art, after a pneumatic diaphragm pump is used for a long time, a large amount of sludge residues can be accumulated in the flow guide pipe, cleaning is very difficult, and the using effect of the pneumatic diaphragm pump is affected are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of diaphragm pumps, and in particular to a pneumatic diaphragm pump with an automatic cleaning function. Background Art

[0002] The diaphragm pump, also known as the control pump, is the main type of actuator. It receives the control signal output by the control control unit and uses the power operation to change the fluid flow. The role of the diaphragm pump in the control process is to receive the control signal of the regulator or computer, change the flow of the regulated medium, and maintain the regulated parameters within the required range, thereby achieving automation of the production process. If the automatic adjustment system is compared with the manual adjustment process, the detection unit is the human eye, the adjustment control unit is the human brain, and the execution unit - the diaphragm pump is the human hand and foot. To achieve the regulation and control of a certain parameter of the process such as temperature, pressure, flow, liquid level, etc., the diaphragm pump is indispensable.

[0003] There are five common materials for pneumatic diaphragm pumps: plastic, aluminum alloy, cast iron, stainless steel, and Teflon. There are four materials for electric diaphragm pumps: plastic, aluminum alloy, cast iron, and stainless steel. Diaphragm pump diaphragms are made of nitrile rubber, chloroprene rubber, fluororubber, polytetrafluoroethylene, polytetrafluoroethylene, etc. according to different liquid media and are placed in various special occasions to pump various media to meet needs.

[0004] After long-term use, a lot of sludge residue will accumulate in the internal guide tube of the pneumatic diaphragm pump in the prior art, making it very difficult to clean, thereby affecting the use effect of the pneumatic diaphragm pump. In view of this, a pneumatic diaphragm pump with automatic cleaning function is developed. Utility Model Content

[0005] The utility model provides an air-operated diaphragm pump with an automatic cleaning function, which solves the problem in the prior art that a lot of sludge residues will accumulate in the internal flow guide tube of the air-operated diaphragm pump after long-term use, making cleaning very difficult, thereby affecting the use effect of the air-operated diaphragm pump.

[0006] The technical solution of the utility model is as follows:

[0007] A pump pipe, wherein a pump support is provided at the bottom of the pump pipe;

[0008] A throttling cleaning component, wherein the throttling cleaning component is arranged in the pump pipe;

[0009] A membrane drive assembly, wherein the membrane drive assembly is disposed in the pump tube;

[0010] The throttling cleaning assembly includes a fixed frame, a driving motor is arranged on the fixed frame, the output end of the driving motor is inserted into the pump pipe, the output end of the driving motor is arranged with a driving shaft, a conveying auger is sleeved on the driving shaft, a horizontal pipe is connected to the pump pipe, the horizontal pipe is communicated with the pump pipe, a sealing gasket is arranged on the bottom surface of the horizontal pipe, a sealing ball is arranged in the sealing gasket, a sealing ring is arranged on the top of the horizontal pipe, a connecting frame is arranged on the side wall of the sealing ball, a connecting sleeve is arranged at the end of the connecting frame, a limiting frame is arranged inside the horizontal pipe, and the connecting sleeve is sleeved on the limiting frame.

[0011] As a further technical solution, a cleaning port is opened on the side wall of the pump tube, a connecting pin is arranged on the cleaning port, and a sealing plate is sleeved on the connecting pin.

[0012] As a further technical solution, the membrane driving component includes a vertical tube, which is connected to the pump tube. A driving cavity is provided at the upper end of the vertical tube, a driving tympanic membrane is provided in the driving cavity, a driving tube is provided on the upper end surface of the driving cavity, a driving cylinder is provided in the driving tube, a positioning sleeve is provided at the output end of the driving cylinder, and the positioning sleeve is connected to the driving tympanic membrane.

[0013] As a further technical solution, the sealing plate matches the shape of the cleaning port, and the sealing plate is attached to the cleaning port.

[0014] As a further technical solution, the pump pipe is a gate-shaped structure, and the horizontal pipe is arranged at the upper end of the vertical part of the pump pipe.

[0015] As a further technical solution, the pump tube is a door-shaped structure, and the cleaning port and the sealing plate are arranged at the arc-shaped bend portion of the pump tube.

[0016] As a further technical solution, a support plate is provided at the bottom of the pump frame, and bolt fixing holes are opened on the support plate.

[0017] As a further technical solution, the drive motor is fixed to the connecting frame by bolts.

[0018] As a further technical solution, the driving tympanic membrane seal is disposed in the driving cavity, and the vertical tube and the pump tube are in a vertical state.

[0019] As a further technical solution, a filter screen is provided inside the pump tube, and the filter screen is provided on the side of the pump tube where water flows out.

[0020] The working principle and beneficial effects of the utility model are:

[0021] In the utility model, the driving cylinder in the membrane driving component drives the positioning sleeve to move up and down repeatedly, thereby driving the tympanic membrane to repeatedly pressurize and depressurize the pump tube, and the sealing ball in the throttling cleaning component is lifted, and the seal between the sealing ball and the sealing gasket is repeatedly opened and closed, and the liquid enters the interior of the horizontal tube, thereby realizing the liquid diversion effect, and the filter screen can be used to filter the residue and sludge in the liquid when conveying the liquid to prevent accumulation and blockage inside the pump tube. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0023] Figure 1 It is a schematic diagram of the structure of the utility model;

[0024] Figure 2 This is a front cross-sectional view of the utility model;

[0025] Figure 3 This is an exploded view of the sealing ball of the utility model;

[0026] Figure 4 This is a partial enlarged view of part A of the utility model;

[0027] In the figure: 1. Pump pipe; 2. Pump frame; 3. Throttling cleaning assembly; 3-1. Fixed frame; 3-2. Drive motor; 3-3. Drive shaft; 3-4. Conveying auger; 3-5. Horizontal pipe; 3-6. Sealing pad; 3-7. Sealing ball; 3-8. Sealing ring; 3-9. Connecting frame; 3-10. Connecting sleeve; 3-11. Limiting frame; 3-12. Cleaning port; 3-13. Connecting pin; 3-14. Sealing plate; 4. Membrane drive assembly; 4-1. Vertical pipe; 4-2. Drive cavity; 4-3. Drive tympanic membrane; 4-4. Drive pipe; 4-5. Drive cylinder; 4-6. Positioning sleeve; 5. Support sheet; 6. Bolt fixing hole; 7. Filter plate. DETAILED DESCRIPTION

[0028] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] like Figure 1~Figure 4 As shown, this embodiment provides a pneumatic diaphragm pump with automatic cleaning function, including

[0030] A pump tube 1, a pump frame 2 is arranged at the bottom of the pump tube 1;

[0031] A throttling cleaning component 3, which is arranged in the pump tube 1;

[0032] A membrane drive component 4, which is arranged in the pump tube 1;

[0033] The throttling cleaning component 3 includes a fixed frame 3-1, on which a driving motor 3-2 is arranged, the output end of the driving motor 3-2 is inserted into the pump tube 1, the output end of the driving motor 3-2 is arranged with a driving shaft 3-3, and the driving shaft 3-3 is sleeved with a conveying auger 3-4, the pump tube 1 is connected with a horizontal tube 3-5, the horizontal tube 3-5 is connected with the pump tube 1, a sealing gasket 3-6 is arranged on the bottom surface of the horizontal tube 3-5, a sealing ball 3-7 is arranged in the sealing gasket 3-6, a sealing ring 3-8 is arranged on the top of the horizontal tube 3-5, a connecting frame 3-9 is arranged on the side wall of the sealing ball 3-7, a connecting sleeve 3-10 is arranged at the end of the connecting frame 3-9, a limiting frame 3-11 is arranged inside the horizontal tube 3-5, and the connecting sleeve 3-10 is sleeved on the limiting frame 3-11.

[0034] In this embodiment, the horizontal tubes 3-5 on both sides of the pump tube 1 have a suction function on one side and a liquid discharge function on the other side. During use, when residue and sludge accumulate in the pump tube 1, the driving motor 3-2 drives the driving shaft 3-3 to rotate, and the conveying auger 3-4 rotates in the pump tube 1. At this time, the conveying auger 3-4 cleans the pump tube 1. When the pump tube 1 is repeatedly pressurized and depressurized, the sealing ball 3-7 is lifted, and the seal between the sealing ball 3-7 and the sealing gasket 3-6 is repeatedly opened and closed, and the liquid enters the interior of the horizontal tube 3-5, thereby realizing the liquid diversion function.

[0035] Specifically, a cleaning port 3-12 is opened on the side wall of the pump tube 1, a connecting pin 3-13 is provided on the cleaning port 3-12, and a sealing plate 3-14 is sleeved on the connecting pin 3-13.

[0036] In this embodiment, the cleaning port 3-12 can be cleaned by opening the sealing plate 3-14.

[0037] Furthermore, the membrane drive component 4 includes a vertical tube 4-1, which is connected to the pump tube 1. A drive cavity 4-2 is arranged at the upper end of the vertical tube 4-1, a drive tympanic membrane 4-3 is arranged in the drive cavity 4-2, a drive tube 4-4 is arranged on the upper end surface of the drive cavity 4-2, a drive cylinder 4-5 is arranged in the drive tube 4-4, a positioning sleeve 4-6 is arranged at the output end of the drive cylinder 4-5, and the positioning sleeve 4-6 is connected to the drive tympanic membrane 4-3.

[0038] In this embodiment, the driving cylinder 4-5 drives the positioning sleeve 4-6 to move up and down repeatedly, thereby driving the eardrum 4-3 to repeatedly pressurize and depressurize the pump tube 1, thereby realizing the function of the pump tube 1 to transport liquid.

[0039] Furthermore, the sealing plate 3-14 matches the shape of the cleaning port 3-12, the sealing plate 3-14 is attached to the cleaning port 3-12, the pump tube 1 is a door-shaped structure, the horizontal tube 3-5 is arranged at the upper end of the vertical part of the pump tube 1, the pump tube 1 is a door-shaped structure, and the cleaning port 3-12 and the sealing plate 3-14 are arranged at the arc-shaped corner part of the pump tube 1.

[0040] Furthermore, a support plate 5 is provided at the bottom of the pump frame 2, and a bolt fixing hole 6 is opened on the support plate 5. The driving motor 3-2 is fixed to the connecting frame 3-9 by bolts, and the driving tympanic membrane 4-3 is sealed and arranged in the driving cavity 4-2. The vertical pipe 4-1 and the pump pipe 1 are in a vertical state. A filter screen plate 7 is provided inside the pump pipe 1, and the filter screen plate 7 is arranged on the side of the pump pipe 1 where water flows out.

[0041] In this embodiment, after the bolts are screwed into the bolt fixing holes 6, the supporting sheet 5 can be used to fix the liquid, and the filter screen plate 7 can filter the residue and sludge inside the liquid when the liquid is being transported.

[0042] When it is necessary to divert the liquid of the pneumatic diaphragm pump, the driving cylinder 4-5 drives the positioning sleeve 4-6 to move up and down repeatedly, thereby driving the tympanic membrane 4-3 to repeatedly pressurize and depressurize the pump tube 1. The horizontal tubes 3-5 on both sides of the pump tube 1 have a suction effect on one side and a liquid discharge effect on the other side. During use, when the pump tube 1 accumulates residues and sludge, the driving motor 3-2 drives the driving shaft 3-3 to rotate, and the conveying auger 3-4 rotates in the pump tube 1. At this time, the conveying auger 3-4 cleans the pump tube 1. When the pump tube 1 is repeatedly pressurized and depressurized, the sealing ball 3-7 is lifted, and the seal between the sealing ball 3-7 and the sealing gasket 3-6 is repeatedly opened and closed, and the liquid enters the horizontal tube 3-5, thereby realizing the effect of liquid diversion.

[0043] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A pneumatic diaphragm pump with automatic cleaning function, characterized in that: include A pump pipe (1), wherein a pump frame (2) is arranged at the bottom of the pump pipe (1); A throttling cleaning component (3), wherein the throttling cleaning component (3) is arranged in the pump tube (1); A membrane drive component (4), wherein the membrane drive component (4) is arranged in the pump tube (1); The throttling cleaning assembly (3) comprises a fixing frame (3-1), a driving motor (3-2) is arranged on the fixing frame (3-1), the output end of the driving motor (3-2) is inserted into the pump pipe (1), the output end of the driving motor (3-2) is arranged with a driving shaft (3-3), a conveying auger (3-4) is sleeved on the driving shaft (3-3), a horizontal pipe (3-5) is connected to the pump pipe (1), the horizontal pipe (3-5) is connected to the pump pipe (1), and the horizontal pipe (3-5) is connected to the pump pipe (1). A sealing gasket (3-6) is arranged on the inner bottom surface of (3-5), a sealing ball (3-7) is arranged inside the sealing gasket (3-6), a sealing ring (3-8) is arranged on the top of the horizontal tube (3-5), a connecting frame (3-9) is arranged on the side wall of the sealing ball (3-7), a connecting sleeve (3-10) is arranged at the end of the connecting frame (3-9), a limiting frame (3-11) is arranged inside the horizontal tube (3-5), and the connecting sleeve (3-10) is sleeved on the limiting frame (3-11).

2. The pneumatic diaphragm pump with automatic cleaning function according to claim 1, characterized in that: The side wall of the pump tube (1) is provided with a cleaning port (3-12), a connecting pin shaft (3-13) is arranged on the cleaning port (3-12), and a sealing plate (3-14) is sleeved on the connecting pin shaft (3-13).

3. The pneumatic diaphragm pump with automatic cleaning function according to claim 1, characterized in that: The membrane drive component (4) includes a vertical tube (4-1), the vertical tube (4-1) is connected to the pump tube (1), a drive chamber (4-2) is arranged at the upper end of the vertical tube (4-1), a drive tympanic membrane (4-3) is arranged in the drive chamber (4-2), a drive tube (4-4) is arranged on the upper end surface of the drive chamber (4-2), a drive cylinder (4-5) is arranged in the drive tube (4-4), a positioning sleeve (4-6) is arranged at the output end of the drive cylinder (4-5), and the positioning sleeve (4-6) is connected to the drive tympanic membrane (4-3).

4. The pneumatic diaphragm pump with automatic cleaning function according to claim 2, characterized in that: The sealing plate (3-14) matches the shape of the cleaning port (3-12), and the sealing plate (3-14) is attached to the cleaning port (3-12).

5. The pneumatic diaphragm pump with automatic cleaning function according to claim 1, characterized in that: The pump pipe (1) is a gate-shaped structure, and the horizontal pipes (3-5) are arranged at the upper end of the vertical part of the pump pipe (1).

6. The pneumatic diaphragm pump with automatic cleaning function according to claim 2, characterized in that: The pump tube (1) is a door-shaped structure, and the cleaning port (3-12) and the sealing plate (3-14) are arranged at the arc-shaped bend portion of the pump tube (1).

7. The pneumatic diaphragm pump with automatic cleaning function according to claim 1, characterized in that: A support sheet (5) is provided at the bottom of the pump frame (2), and a bolt fixing hole (6) is opened on the support sheet (5).

8. The pneumatic diaphragm pump with automatic cleaning function according to claim 1, characterized in that: The driving motor (3-2) is fixed to the connecting frame (3-9) by means of bolts.

9. The pneumatic diaphragm pump with automatic cleaning function according to claim 3, characterized in that: The driving tympanic membrane (4-3) is sealed and arranged in the driving cavity (4-2), and the vertical tube (4-1) and the pump tube (1) are in a vertical state.

10. The pneumatic diaphragm pump with automatic cleaning function according to claim 1, characterized in that: A filter screen plate (7) is arranged inside the pump tube (1), and the filter screen plate (7) is arranged on the water outlet side of the pump tube (1).