Brake speed reducer

By designing dustproof components and protective components in the brake reducer, the problem of dust entering the interior and crashing causes loose parts, achieving higher driving efficiency and better mechanical stability.

CN222502613UActive Publication Date: 2025-02-18MIANYANG ZHONGLI JINGGONG MASCH MFG CO LTD
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Patent Information

Application Number
CN202421001450.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-02-18
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

During use, dust enters the interior through the heat dissipation holes during the existing brake reducer, affecting the driving efficiency and may cause loose and damage to the internal parts during collision.

Method used

A brake reducer is designed, using a horizontally arranged output shaft, multiple sets of heat dissipation holes, dustproof components and protective components. Dust protection components include filter plates, scrapers and mounting parts, and protective components include mounting plates, dampers and protective plates, through which dust filtering and collision impact reduction are achieved.

Benefits of technology

It effectively prevents dust from entering the interior, improves driving efficiency, and reduces impact force during collision through protective components, avoiding loose and damaged internal parts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of speed reducers, and discloses a brake speed reducer which comprises a speed reducer body and further comprises an output shaft transversely arranged at one end of the speed reducer body, and a plurality of sets of heat dissipation holes are formed in the top of the speed reducer body. According to the speed reducer, heat dissipation can be conducted on the interior of the speed reducer body through the heat dissipation holes, dust can be filtered through the filter plate, and the problem that dust enters the interior of the speed reducer body through the heat dissipation holes is avoided; dust existing on the surface of the filter plate can be scraped by arranging the scraper, the filtering effect of the filter plate is improved, the speed reducer body is protected by arranging the protection assembly, impact force generated when the speed reducer body is collided is reduced, and the problem that parts in the speed reducer body are loosened due to collision is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of reducers, in particular to a braking reducer. Background Art

[0002] A brake reducer is a mechanical device that is mainly used to reduce the rotation speed and generate braking force. It is widely used in various mechanical equipment. Its working principle is to reduce the speed of the rotating object by reducing friction, thereby achieving the purpose of deceleration. A brake reducer usually consists of two main parts: one is the reducer housing, which is used to accommodate and fix the reducer; the other is the reducer gear set, which is composed of multiple gears and reduces the speed through meshing transmission. During the deceleration process, due to the different friction between the two sets of contact surfaces, the heat energy generated can be dissipated through the heat sink to ensure the stability of the braking system. The advantages of the brake reducer are simple structure, small size, light weight, low manufacturing and use costs, etc. It can effectively improve the operating efficiency and safety of the equipment and reduce energy waste. At the same time, the brake reducer has good versatility and adjustability, and can be designed and customized according to specific needs.

[0003] During the use of existing reducers, heat is usually dissipated through the heat dissipation holes. After long-term use, some dust will enter the interior of the brake reducer through the heat dissipation holes, which will have a certain impact on the driving efficiency of the reducer, because the presence of dust will hinder the smooth operation of the internal parts of the machine, thereby causing the efficiency of the entire machine to decrease. At present, the reducer is usually protected by installing a protective shell on the outside of the reducer. The protective shell can only protect the outside of the reducer. When the reducer is hit by a collision, it will vibrate, which will cause the internal parts of the reducer to loosen and be damaged.

[0004] Therefore, it is necessary to provide a new brake reducer to solve the above technical problems. Utility Model Content

[0005] The purpose of the utility model is to provide a brake reducer to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a braking reducer, comprising a reducer body, and also comprising: an output shaft transversely arranged at one end of the reducer body, a plurality of heat dissipation holes being arranged on the top of the reducer body; a dust-proof component arranged on the top of the heat dissipation holes, the dust-proof component comprising a filter plate for filtering dust, a fixed block being fixedly connected to one side of the filter plate, a cylindrical support block being fixedly connected to the top of the fixed block, a transversely arranged guide rod being fixedly connected to one side of the support block, a scraper for scraping dust on the surface of the filter plate being slidably connected to the outer side of the guide rod, a mounting piece for mounting the filter plate being arranged on the top of the reducer body; a protective component arranged on both sides of the reducer body for protecting it, the protective component comprising a mounting plate, a transversely arranged damper being fixedly fixed to one side of the mounting plate, and a protective plate for protecting the reducer body being fixedly connected to one end of the damper.

[0007] Preferably, the mounting member comprises two groups of mounting blocks fixed to the top of the reducer body, and one side of the mounting block is fixedly connected with a laterally arranged limiting rod.

[0008] Preferably, the mounting member further comprises a sliding sleeve fixed to both sides of the filter plate and slidably connected to the outer side of the limiting rod, and a limiting bolt threadedly connected to the inner wall of the limiting rod to limit the sliding sleeve.

[0009] Preferably, two groups of laterally arranged support rods are fixedly connected to one side of the mounting plate, a sliding rod is slidably connected to the inner wall of the support rod, and one end of the sliding rod is fixedly connected to the protective plate.

[0010] Preferably, a connecting rod sliding on the inner wall of the sliding rod is fixedly connected to the inner wall of the sliding rod, and a spring is arranged on the outer side of the connecting rod.

[0011] Preferably, a bottom plate for supporting the reducer body is provided at the bottom, a support seat is fixedly connected to the top of the bottom plate, and a mounting seat clamped with the support seat is fixedly provided at the bottom of the reducer body.

[0012] Preferably, blocks are fixedly connected to both sides of the reducer body, a socket engaged with the block is fixedly connected to the top of the base plate, and a first bolt for fixing the block and the socket is arranged inside the socket.

[0013] Preferably, a T-shaped fixing bracket is fixedly connected to the top of the base plate, a second bolt for fixing the fixing bracket to the reducer body is arranged inside the fixing bracket, and an anti-wear pad for preventing the reducer body from being worn is arranged inside the fixing bracket.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0015] The utility model can dissipate heat inside the reducer body through the heat dissipation holes, and can filter dust by setting a filter plate to avoid the problem of dust entering the reducer body through the heat dissipation holes. The scraper can scrape off the dust on the surface of the filter plate to improve the filtering effect of the filter plate. The protective component can protect the reducer body, reduce the impact force of the reducer body when it is hit, and avoid the problem of loosening of internal parts of the reducer body caused by the collision. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A schematic structural diagram of a preferred embodiment of the brake reducer provided by the utility model;

[0017] Figure 2 It is a schematic diagram of the structure of the dustproof component in the utility model;

[0018] Figure 3 It is a structural schematic diagram of the protection component in the utility model;

[0019] Figure 4 It is a structural schematic diagram of the bottom plate of the utility model.

[0020] In the figure: 1. reducer body; 2. output shaft; 3. heat dissipation hole; 4. dustproof component; 41. filter plate; 42. fixing block; 43. support block; 44. guide rod; 45. scraper; 46. mounting piece; 461. mounting block; 462. limit rod; 463. sliding sleeve; 464. limit bolt; 5. protection component; 51. mounting plate; 52. damper; 53. protection plate; 6. bottom plate; 7. support seat; 8. mounting seat; 9. clamping block; 10. clamping seat; 11. first bolt; 12. fixing frame; 13. second bolt; 14. support rod; 15. sliding rod; 16. connecting rod; 17. spring. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-4As shown, a brake reducer comprises a reducer body 1, and also comprises: an output shaft 2 transversely arranged at one end of the reducer body 1, a plurality of heat dissipation holes 3 are arranged on the top of the reducer body 1; a dustproof component 4 arranged on the top of the heat dissipation hole 3, the dustproof component 4 comprises a filter plate 41 for filtering dust, a fixed block 42 is fixedly connected to one side of the filter plate 41, a cylindrical support block 43 is fixedly connected to the top of the fixed block 42, a transversely arranged guide rod 44 is fixedly connected to one side of the support block 43, a scraper 45 for scraping dust on the surface of the filter plate 41 is slidably connected to the outer side of the guide rod 44, and a mounting piece 46 for mounting the filter plate 41 is arranged on the top of the reducer body 1; a protective component 5 is arranged on both sides of the reducer body 1 for protecting it, the protective component 5 comprises a mounting plate 51, a transversely arranged damper 52 is fixedly fixed to one side of the mounting plate 51, and a protective plate 53 for protecting the reducer body 1 is fixedly connected to one end of the damper 52.

[0023] It should be noted that the heat dissipation holes 3 can be used to dissipate the heat inside the reducer body 1, and the filter plate 41 can be used to filter dust to prevent dust from entering the reducer body 1 through the heat dissipation holes 3. The scraper 45 can be used to scrape off the dust on the surface of the filter plate 41 to improve the filtering effect of the filter plate 41. The protective component 5 can be used to protect the reducer body 1, reduce the impact force of the reducer body 1 when it is hit, and prevent the internal parts of the reducer body 1 from loosening due to the collision.

[0024] refer to Figure 2 As shown, the mounting member 46 includes two groups of mounting blocks 461 fixed to the top of the reducer body 1, and one side of the mounting block 461 is fixedly connected to a horizontally arranged limit rod 462; the mounting member 46 also includes sliding sleeves 463 fixed to both sides of the filter plate 41 and slidably connected to the outer side of the limit rod 462, and limit bolts 464 threadedly connected to the inner wall of the limit rod 462 to limit the sliding sleeve 463; the sliding sleeve 463 is sleeved on the outer side of the limit rod 462, and the sliding sleeve 463 is limited by the limit bolt 464 to achieve the effect of installing the filter plate 41. By setting the filter plate 41, dust can be filtered to avoid the problem of dust entering the reducer body 1 through the heat dissipation hole 3. The scraper 45 is pulled to slide on the outer side of the guide rod 44, so that the scraper 45 scrapes the dust on the surface of the filter plate 41, thereby improving the filtering effect of the subsequent filter plate 41. The limit bolt 464 is removed, and the filter plate 41 can be disassembled and replaced.

[0025] refer to Figure 3As shown, one side of the mounting plate 51 is fixedly connected with two groups of laterally arranged support rods 14, the inner wall of the support rod 14 is slidably connected with a slide rod 15, and one end of the slide rod 15 is fixedly connected with the protective plate 53; the inner wall of the slide rod 15 is fixedly connected with a connecting rod 16 that slides on the inner wall of the slide rod 15, and a spring 17 is arranged on the outer side of the connecting rod 16; when the reducer body 1 is collided, the protective plate 53 is driven to move, the damper 52 is contracted, the slide rod 15 is driven to slide inside the support rod 14, the slide rod 15 is caused to slide on the outer side of the connecting rod 16, and the spring 17 is contracted. Through the action of the spring 17 and the damper 52, the protective plate 53 is driven to reset, and the impact force on the reducer body 1 is reduced, thereby achieving the effect of protecting the reducer body 1 and avoiding the problem of loosening of internal parts of the reducer body 1 caused by collision.

[0026] refer to Figure 4 As shown, the bottom of the reducer body 1 is provided with a bottom plate 6 for supporting it, the top of the bottom plate 6 is fixedly connected with a support seat 7, and the bottom of the reducer body 1 is fixed with a mounting seat 8 clamped with the support seat 7; both sides of the reducer body 1 are fixedly connected with a clamping block 9, the top of the bottom plate 6 is fixedly connected with a clamping seat 10 clamped with the clamping block 9, and the inside of the clamping seat 10 is provided with a first bolt 11 for fixing the clamping block 9 and the clamping seat 10; the top of the bottom plate 6 is fixedly connected with a T-shaped fixing frame 12, and the inside of the fixing frame 12 is provided with a fixing frame 12 for fixing it to the reducer body 1 The second bolt 13 and the interior of the fixing frame 12 are provided with an anti-wear pad to prevent the reducer body 1 from being worn; the reducer body 1 is installed on the top of the base plate 6, so that the mounting seat 8 is clamped in the interior of the support seat 7, and the clamping block 9 is clamped in the interior of the clamping seat 10, and the clamping block 9 and the clamping seat 10 are installed and fixed by the first bolt 11, so that the four sides of the reducer body 1 are clamped in the interior of the fixing frame 12, and the fixing frame 12 and the reducer body 1 are fixed by the second bolt 13, so that the stability of the reducer body 1 is improved, and the wear of the reducer body 1 is reduced by setting the anti-wear pad.

[0027] Working principle: The sliding sleeve 463 is sleeved on the outside of the limiting rod 462, and the sliding sleeve 463 is limited by the limiting bolt 464 to achieve the effect of installing the filter plate 41. By setting the filter plate 41, dust can be filtered to prevent dust from entering the reducer body 1 through the heat dissipation holes 3. The scraper 45 is pulled to slide on the outside of the guide rod 44 so that the scraper 45 scrapes the dust on the surface of the filter plate 41 to improve the filtering effect of the subsequent filter plate 41. The limiting bolt 464 is removed to disassemble and replace the filter plate 41. When the reducer body 1 is hit, the protective plate 53 is driven to move, so that the damper 52 is contracted, and the sliding rod 15 is driven to slide inside the support rod 14, so that the sliding rod 15 slides on the outside of the connecting rod 16 , so that the spring 17 contracts, and through the action of the spring 17 and the damper 52, the protective plate 53 is driven to reset, reducing the impact force on the reducer body 1, thereby achieving the effect of protecting the reducer body 1 and avoiding the problem of loosening of the internal parts of the reducer body 1 caused by collision. The reducer body 1 is installed on the top of the base plate 6, so that the mounting seat 8 is clamped inside the support seat 7, and the clamping block 9 is clamped inside the clamping seat 10. The clamping block 9 and the clamping seat 10 are installed and fixed by the first bolt 11, so that the four sides of the reducer body 1 are clamped inside the fixing frame 12, and the fixing frame 12 and the reducer body 1 are fixed by the second bolt 13, which improves the stability of the reducer body 1, and reduces the wear of the reducer body 1 by setting the anti-wear pad.

[0028] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A brake reducer, comprising a reducer body (1), characterized in that: Also includes: An output shaft (2) is transversely arranged at one end of the reducer body (1), and a plurality of heat dissipation holes (3) are arranged on the top of the reducer body (1); A dustproof component (4) is arranged on the top of the heat dissipation hole (3), the dustproof component (4) comprising a filter plate (41) for filtering dust, a fixed block (42) is fixedly connected to one side of the filter plate (41), a cylindrical support block (43) is fixedly connected to the top of the fixed block (42), a transversely arranged guide rod (44) is fixedly connected to one side of the support block (43), a scraper (45) for scraping dust off the surface of the filter plate (41) is slidably connected to the outer side of the guide rod (44), and a mounting member (46) for mounting the filter plate (41) is arranged on the top of the reducer body (1); A protective assembly (5) is arranged on both sides of a reducer body (1) to protect it, the protective assembly (5) comprising a mounting plate (51), a damper (52) arranged transversely is fixed to one side of the mounting plate (51), and a protective plate (53) for protecting the reducer body (1) is fixedly connected to one end of the damper (52).

2. A brake reducer according to claim 1, characterized in that: The mounting member (46) comprises two groups of mounting blocks (461) fixed to the top of the reducer body (1), and one side of the mounting block (461) is fixedly connected to a transversely arranged limiting rod (462).

3. A brake reducer according to claim 2, characterized in that: The mounting member (46) further comprises a sliding sleeve (463) fixed to both sides of the filter plate (41) and slidably connected to the outer side of the limiting rod (462), and a limiting bolt (464) threadedly connected to the inner wall of the limiting rod (462) to limit the sliding sleeve (463).

4. A brake reducer according to claim 1, characterized in that: Two groups of laterally arranged support rods (14) are fixedly connected to one side of the mounting plate (51), a sliding rod (15) is slidably connected to the inner wall of the support rod (14), and one end of the sliding rod (15) is fixedly connected to the protective plate (53).

5. A brake reducer according to claim 4, characterized in that: The inner wall of the slide rod (15) is fixedly connected to a connecting rod (16) which slides on the inner wall of the slide rod (15), and a spring (17) is arranged on the outer side of the connecting rod (16).

6. A brake reducer according to claim 1, characterized in that: The bottom of the reducer body (1) is provided with a bottom plate (6) for supporting it, the top of the bottom plate (6) is fixedly connected with a support seat (7), and the bottom of the reducer body (1) is fixed with a mounting seat (8) that is clamped with the support seat (7).

7. A brake reducer according to claim 6, characterized in that: Blocks (9) are fixedly connected to both sides of the reducer body (1), a base (10) that is fixedly connected to the top of the base plate (6) and is engaged with the block (9), and a first bolt (11) is provided inside the base (10) for fixing the block (9) and the base (10).

8. A brake reducer according to claim 7, characterized in that: A T-shaped fixing frame (12) is fixedly connected to the top of the base plate (6), a second bolt (13) is arranged inside the fixing frame (12) for fixing the fixing frame (12) to the reducer body (1), and an anti-wear pad is arranged inside the fixing frame (12) for preventing the reducer body (1) from being worn.