Smoke removal device for welding robot working room

By designing a welding robot workroom defusing device including cabinets, centrifugal fans and filter components, the problem of poor smoke removal effect in low airspace in the prior art is solved, and the low and low-level butt welding robot workroom is achieved Effective air purification in the airspace.

CN222504202UActive Publication Date: 2025-02-18SHANGHAI HUAITE MECHANICAL ENG
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Patent Information

Application Number
CN202420649201.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2025-02-18
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

The existing welding robot workroom smoke removal device has poor smoke removal effect in low airspace, and it is even unable to effectively remove welding smoke.

Method used

A welding robot workroom smoke removal device including a cabinet, a centrifugal fan and a filter assembly is designed. The centrifugal fan sucks the air mixed with welding cigarette into the cabinet and filters through four sets of barrel filters in the filter assembly. The particulate matter of the welding cigarette is adsorbed on the inner wall of the filter, and the filtered air is discharged through the air outlet.

Benefits of technology

Effectively remove welding fume in low-low airspace in welding robot workrooms, significantly improving the air purification effect of the working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a smoke removal device for a welding robot working room. The smoke removal device comprises a cabinet body (1), a centrifugal fan (3) and a filter assembly (4), the centrifugal fan (3) and the filtering assembly (4) are arranged in the cabinet body (1); the cabinet body (1) is provided with an air inlet (111) and an air outlet (131). According to the smoke removal device for the welding robot working room, the centrifugal fan (3) operates, air mixed with welding smoke in the low airspace of the working room is sucked into the cabinet body (1), the welding smoke is filtered through the filtering assembly (4), then the filtered air is exhausted from the air outlet (131), and the operation is repeated, so that the air in the low airspace in the working room can be purified.
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Description

Technical Field

[0001] The utility model belongs to the technical field of robot welding, in particular to a smoke removal device for a welding robot workroom. Background Art

[0002] Welding robots will produce a lot of welding smoke during welding. The welding smoke contains a lot of harmful gases, which can cause serious harm to the human body and lead to respiratory, lung and other diseases.

[0003] The existing welding fume dust removal method generally adopts a large dust hood installed on the top. The large dust hood is generally only suitable for empty top welding. The smoke removal effect of the large dust hood is greatly reduced for the smoke generated in the low airspace, and even the smoke removal effect cannot be achieved. Utility Model Content

[0004] The utility model aims to provide a fume removal device for a welding robot workroom.

[0005] The utility model provides a fume removal device for a welding robot workroom, comprising a cabinet (1), a centrifugal fan (3) and a filter assembly (4); the centrifugal fan (3) and the filter assembly (4) are both arranged in the cabinet (1); and an air inlet (111) and an air outlet (131) are provided on the cabinet (1).

[0006] Preferably, a first partition (18) is provided in the cabinet (1); the filter assembly (4) includes four groups of filters (43); the filter (43) is in the shape of a cylinder with one side open; four groups of first through holes (181) are provided on the first partition (18); the four groups of filters (43) are all opened upward and arranged at the bottom of the first partition (18), and are respectively arranged at the four groups of first through holes (181). Those skilled in the art can understand that the air mixed with welding smoke from the outside is sent into the filter (43) by the centrifugal fan (3), and then filtered by the filter (43), the welding smoke particles are adsorbed on the inner wall of the filter (43), and the air passes out from the inner wall of the filter (43), thereby completing the purification of the air.

[0007] Preferably, the filter assembly (4) further comprises two groups of first cross beams (42) and six groups of connecting columns (41); one connecting column (41) is fixed to each of the two ends and the middle position of the two groups of the first cross beams (42); the other ends of the connecting columns (41) are fixed to the first partition plate (18); and the bottom of the filter (43) is fixed to the first cross beam (42).

[0008] Preferably, the cabinet body (1) is enclosed by a first side panel (13), a front panel (12), a second side panel (14), a rear panel (15), a bottom panel (16) and a top panel (11); the air inlet (111) is provided on the top panel (11); and the air outlet (131) is provided on the first side panel (13).

[0009] Preferably, the first partition plate (18) is tightly connected to the first side plate (13), the front panel (12), the second side plate (14) and the rear panel (15) on all sides.

[0010] Preferably, a second partition (17) is further provided in the cabinet body (1); a second through hole (171) is provided on the second partition (17); the centrifugal fan (3) is fixed on the top of the second partition (17) and is located at the second through hole (171); the fourth sides of the second partition (17) are tightly connected to the first side panel (13), the front panel (12), the second side panel (14) and the rear panel (15), respectively; and the second partition (17) is arranged above the first partition (18).

[0011] Preferably, the welding robot workroom smoke removal device provided by the utility model further comprises two groups of blowing components and a gas storage tank (21); the two groups of blowing components are connected to the gas storage tank (21); the gas storage tank (21) is fixed to the outer wall of the rear panel (15) by an angle iron (22).

[0012] Preferably, the spray assembly comprises a first pipe (23) and two groups of branch pipes (24); the two groups of branch pipes (24) are fixed on the outer wall of the first pipe (23) and are connected to the first pipe (23); the two groups of branch pipes (24) are respectively inserted into two groups of filters (43).

[0013] Preferably, one end of the first pipe (23) is blocked by a plug (26), and the other end passes through the rear panel (15) and is connected to the outlet of the pulse valve (25); the inlet of the pulse valve (25) is connected to the gas storage tank (21); the first pipe (23) is arranged between the first partition plate (18) and the second partition plate (17).

[0014] Preferably, the welding robot workroom smoke removal device provided by the utility model further comprises a hose; one end of the hose is fixed to the air inlet (111).

[0015] The utility model provides a smoke removal device for a welding robot workroom. The centrifugal fan (3) operates to suck air mixed with welding smoke from the low airspace of the workroom into a cabinet (1), filters the welding smoke through a filter assembly (4), and then discharges the filtered air from an air outlet (131). The cycle is repeated, thereby purifying the air in the low airspace of the workroom. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a first-view structural diagram of the smoke removal device for the welding robot workroom provided by the utility model;

[0017] Figure 2 A second perspective structural diagram of the smoke removal device for a welding robot workroom provided by the utility model;

[0018] Figure 3 This is a schematic diagram of the internal structure of the welding robot workroom smoke removal device provided by the utility model without the front panel installed;

[0019] Figure 4 This is a partial structural schematic diagram of the fume removal device for the welding robot workroom provided by the utility model;

[0020] Figure 5 A schematic diagram of the structure of the spray assembly and the gas storage tank provided in the embodiment of the utility model;

[0021] Figure 6 This is a schematic structural diagram of the second partition provided in an embodiment of the utility model. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] like Figure 1-Figure 6As shown, the fume removal device for the welding robot workroom provided in this embodiment includes a cabinet 1, a centrifugal fan 3 and a filter assembly 4; the centrifugal fan 3 and the filter assembly 4 are both arranged in the cabinet 1; the cabinet 1 is provided with an air inlet 111 and an air outlet 131. Those skilled in the art can understand that the operation of the centrifugal fan 3 sucks the air mixed with welding smoke in the low airspace of the workroom into the cabinet 1, filters the welding smoke through the filter assembly 4, and then discharges the filtered air from the air outlet 131, and the cycle is repeated, so that the air in the low airspace of the workroom can be purified. The centrifugal fan 3 is a common technical means in this field and will not be described in detail here.

[0024] Furthermore, the cabinet 1 is provided with a first partition 18; the filter assembly 4 includes four groups of filters 43; the filter 43 is a cylindrical shape with one side open; the first partition 18 is provided with four groups of first through holes 181; the four groups of filters 43 are all opened upward and arranged at the bottom of the first partition 18, and are respectively arranged at the four groups of first through holes 181. It can be understood by those skilled in the art that the air mixed with welding smoke from the outside is sent into the filter 43 by the centrifugal fan 3, and then filtered by the filter 43, the welding smoke particles are adsorbed on the inner wall of the filter 43, and the air passes out from the inner wall of the filter 43, thereby completing the purification of the air. It can be understood by those skilled in the art that the filter 43 is a common technical means in the field and will not be described in detail here.

[0025] Furthermore, the filter assembly 4 further includes two groups of first crossbeams 42 and six groups of connecting columns 41; one connecting column 41 is fixed to each of the two ends and the middle of the two groups of first crossbeams 42; the other ends of the connecting columns 41 are fixed to the first partition 18; the bottom of the filter 43 is fixed to the first crossbeam 42. Those skilled in the art can understand that the first crossbeam 42 can play a supporting and stabilizing role, preventing the filter 43 from tilting, thereby preventing the air mixed with welding smoke from flowing out from between the filter 43 and the first partition 18, reducing the purification effect.

[0026] Furthermore, the cabinet body 1 is enclosed by a first side panel 13 , a front panel 12 , a second side panel 14 , a rear panel 15 , a bottom panel 16 and a top panel 11 ; the air inlet 111 is opened on the top panel 11 ; and the air outlet 131 is opened on the first side panel 13 .

[0027] Furthermore, the first partition plate 18 is tightly connected to the first side plate 13, the front panel 12, the second side plate 14 and the rear panel 15 on all sides. Those skilled in the art will appreciate that such a design can improve the purification effect.

[0028] Furthermore, a second partition 17 is provided in the cabinet body 1; a second through hole 171 is provided on the second partition 17; the centrifugal fan 3 is fixed on the top of the second partition 17 and is located at the second through hole 171; the four sides of the second partition 17 are tightly connected to the first side panel 13, the front panel 12, the second side panel 14 and the rear panel 15 respectively; the second partition 17 is arranged above the first partition 18.

[0029] Furthermore, the welding robot workroom fume removal device provided in this embodiment further includes two groups of blowing assemblies and a gas storage tank 21; the two groups of blowing assemblies are connected to the gas storage tank 21; the gas storage tank 21 is fixed to the outer wall of the rear panel 15 through an angle iron 22. Those skilled in the art can understand that the gas storage tank 21 is inflated by an external high-pressure air pump, thereby providing high-pressure gas to the blowing assembly.

[0030] Further, the spray assembly includes a first pipe 23 and two groups of branch pipes 24; the two groups of branch pipes 24 are fixed on the outer wall of the first pipe 23 and are connected to the first pipe 23; the two groups of branch pipes 24 are respectively inserted into two groups of filters 43. Those skilled in the art can understand that the high-pressure gas is provided to the first pipe 23 through the gas storage tank 21, and then sprayed from the branch pipes 24, and the sprayed high-pressure gas can impact the inner wall of the filter 43, so as to clean the smoke and dust adsorbed on the inner wall of the filter 43, thereby improving the filtering effect of the filter 43.

[0031] Furthermore, one end of the first pipe 23 is blocked by a plug 26, and the other end is connected to the outlet of the pulse valve 25 after passing through the rear panel 15; the inlet of the pulse valve 25 is connected to the gas storage tank 21; the first pipe 23 is arranged between the first partition 18 and the second partition 17. Those skilled in the art can understand that the pulse valve 25 is a common technical means in the field and will not be described in detail here. Through the control of the pulse valve 25, high-pressure gas can be blown into the filter 43 at a fixed time, which will not affect the filtering effect of the filter 43 on the one hand, and can also reduce the use of high-pressure gas, thereby reducing energy consumption.

[0032] Furthermore, the fume removal device for the welding robot workroom provided in this embodiment further includes a hose (not shown in the figure); one end of the hose is fixed to the air inlet 111. Those skilled in the art can understand that the hose is placed in the area where fume removal is required according to the requirements of the welding position, so as to quickly purify the area where fume removal is required.

[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. A fume removal device for a welding robot workroom, characterized in that: It comprises a cabinet (1), a centrifugal fan (3) and a filter assembly (4); the centrifugal fan (3) and the filter assembly (4) are both arranged in the cabinet (1); and the cabinet (1) is provided with an air inlet (111) and an air outlet (131).

2. The fume removal device for a welding robot workroom as claimed in claim 1, characterized in that: A first partition (18) is provided in the cabinet (1); the filter assembly (4) comprises four groups of filters (43); the filters (43) are in the shape of a cylinder with one side open; four groups of first through holes (181) are provided on the first partition (18); the four groups of filters (43) are all opened upward and arranged at the bottom of the first partition (18), and are respectively arranged at the four groups of first through holes (181).

3. The fume removal device for a welding robot workroom as claimed in claim 2, characterized in that: The filter assembly (4) further comprises two groups of first cross beams (42) and six groups of connecting columns (41); one connecting column (41) is fixed to each of the two ends and the middle of the two groups of first cross beams (42); the other ends of the connecting columns (41) are fixed to the first partition plate (18); and the bottom of the filter (43) is fixed to the first cross beam (42).

4. The fume removal device for a welding robot workroom as claimed in claim 3, characterized in that: The cabinet body (1) is formed by enclosing a first side panel (13), a front panel (12), a second side panel (14), a rear panel (15), a bottom panel (16) and a top panel (11); the air inlet (111) is provided on the top panel (11); and the air outlet (131) is provided on the first side panel (13).

5. The fume removal device for a welding robot workroom as claimed in claim 4, characterized in that: The first partition plate (18) is tightly connected to the first side plate (13), the front panel (12), the second side plate (14) and the rear panel (15) on all sides.

6. The fume removal device for a welding robot workroom as claimed in claim 5, characterized in that: A second partition (17) is also provided in the cabinet body (1); a second through hole (171) is provided on the second partition (17); the centrifugal fan (3) is fixed on the top of the second partition (17) and is located at the second through hole (171); the fourth sides of the second partition (17) are tightly connected to the first side panel (13), the front panel (12), the second side panel (14) and the rear panel (15); and the second partition (17) is arranged above the first partition (18).

7. The fume removal device for a welding robot workroom as claimed in claim 6, characterized in that: It also includes two groups of blowing components and an air storage tank (21); the two groups of blowing components are connected to the air storage tank (21); the air storage tank (21) is fixed to the outer wall of the rear panel (15) through an angle iron (22).

8. The fume removal device for a welding robot workroom as claimed in claim 7, characterized in that: The spray assembly comprises a first pipe (23) and two groups of branch pipes (24); the two groups of branch pipes (24) are fixed on the outer wall of the first pipe (23) and are connected to the first pipe (23); the two groups of branch pipes (24) are respectively inserted into two groups of filters (43).

9. The fume removal device for a welding robot workroom as claimed in claim 8, characterized in that: One end of the first pipe (23) is blocked by a plug (26), and the other end passes through the rear panel (15) and is connected to the outlet of the pulse valve (25); the inlet of the pulse valve (25) is connected to the gas storage tank (21); the first pipe (23) is arranged between the first partition plate (18) and the second partition plate (17).

10. The fume removal device for a welding robot workroom as claimed in claim 9, characterized in that: It also comprises a hose; one end of the hose is fixed to the air inlet (111).