Water removal mechanism
By designing a water removal mechanism including countertops, water-squeezing roller set, water-conducting and recycling tank and drying penetration net, the problem of uneven water removal and drying in grey fabric material production is solved, and the stable control of fiber humidity and fabric is achieved. Improvement of quality.
Patent Information
- Application Number
- CN202421175748.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-28
AI Technical Summary
In the production process of grey fabric materials, it is difficult for the prior art to achieve uniform water removal and drying, resulting in unstable fiber humidity and affecting the dimensional stability and appearance quality of the fabric.
A water removal mechanism is designed, including a countertop, a water-squeezing roller set, a water-conducting recovery tank and a drying penetration mesh. The position of the rolling roller is defined by a fixed support, the water conduction recovery tank and flow guide are used to recover the moisture inside the grey fabric material, and dried by drying through a drying mesh and a drying fan.
Achieve uniform water removal and drying, ensuring that the fiber is processed under appropriate humidity, improving the quality and production efficiency of the fabric, and avoiding the problems of uneven or excessive drying.
Smart Images

Figure CN222504861U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of water removal of grey cloth materials and relates to a water removal mechanism. Background Art
[0002] In the production process of grey fabric materials, dehydration helps control the humidity of the fibers. If the humidity is too high during the processing of the fibers, the elongation and contraction of the fibers will be unstable, affecting the dimensional stability and appearance quality of the fabric. By dehydrating, it can be ensured that the fibers are processed at the appropriate humidity, thereby ensuring the quality of the fabric. If the dehydration and drying process is not carried out properly according to the grey fabric materials of different materials, a series of problems will arise. These problems will not only affect production efficiency, but may also have a serious impact on product quality and even cause economic losses to the company.
[0003] If the drying is not carried out in a targeted manner according to these characteristics, uneven drying or over-drying may occur. Uneven drying may cause excessive water residue inside the grey cloth material, affecting subsequent processing and use. Therefore, a dewatering mechanism is urgently needed to solve the above problems. Utility Model Content
[0004] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a water removal mechanism to solve the problems raised in the above-mentioned background technology.
[0005] The utility model is realized by the following technical scheme: a water removal mechanism, comprising: a table, a water squeezing roller group and a water guide recovery groove, wherein a support frame for supporting the table is provided at the lower end of the table;
[0006] A front cloth guide roller group for guiding the grey cloth material is provided at the upper right end of the table top, and a water squeezing roller group 1 for squeezing water from the grey cloth material is provided on the left side of the front cloth guide roller group;
[0007] A second water squeezing roller group for performing secondary water squeezing operation on the grey cloth material is provided on the left side of the first water squeezing roller group, and a group of fixed supports for supporting the winding roller are provided at both the front and rear ends of the left side of the second water squeezing roller group, and the position of the winding roller can be limited by using the fixed supports.
[0008] As a preferred embodiment, a winding roller for winding the grey cloth material is provided on the inner side of the upper end of the two groups of fixed supports, and a group of drying mesh for drying the grey cloth material is provided inside the table between the first and second squeezing roller groups.
[0009] As a preferred embodiment, a group of water recovery grooves for squeezing water and recovering water from the grey cloth material are provided inside the table surface between the water squeezing roller group 1 and the front cloth guiding roller group, and a group of guide pipes for diverting water are provided at the lower end of the water recovery grooves. The water inside the grey cloth material can be recovered and discharged by using the water recovery grooves and the guide pipes.
[0010] As a preferred embodiment, the drying mesh is a metal mesh structure, and a group of equipment slots for installing several groups of drying fans are provided at the lower end of the drying mesh. The equipment slots and water recovery slots are both arranged inside the lower end of the middle position of the table top, and the grey cloth material can be dried by using the drying mesh and several groups of drying fans.
[0011] As a preferred embodiment, the front cloth guide roller group, water squeezing roller group one and water squeezing roller group two have the same specifications, and the rear side of the front cloth guide roller group and the rear side of the winding roller are connected to a group of motors for providing rotational power. The front cloth guide roller group is an active mechanism, and the water squeezing roller group one and water squeezing roller group two are a driven mechanism.
[0012] As a preferred embodiment, the water squeezing roller group 1 includes an electric cylinder and a limit bearing, the lower end of the electric cylinder is used for a movable seat to adjust the upper and lower positions of the water squeezing roller, and the movable seat is provided with a water squeezing roller for squeezing water on the grey cloth material.
[0013] As a preferred embodiment, a cloth guide roller for rolling support for the lower end surface of the grey cloth material is provided at the lower end of the water pressure roller, a group of limit bearings for stabilizing the rotation of the cloth guide roller are provided at the front and rear ends of the cloth guide roller, and a group of limit frames for maintaining the vertical upward and downward movement of the movable seat are provided on the outer side of the movable seat, so that water can be squeezed out of the grey cloth material by adjusting the height between the water pressure roller and the cloth guide roller.
[0014] After adopting the above technical scheme, the beneficial effects of the utility model are: by using a fixed support to limit the position of the winding roller, by using a water recovery groove and a guide pipe to recover and discharge the moisture inside the grey cloth material, by using a drying mesh and several groups of drying fans to dry the grey cloth material, by using an adjustable height between the water pressure roller and the cloth guide roller, the water is squeezed out of the grey cloth material. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0016] Figure 1 This is a schematic diagram of the front top view of a water removal mechanism of the utility model;
[0017] Figure 2 It is a schematic diagram of a top view of the right oblique front side of a water squeezing roller group 1 and a front cloth guide roller group in a water removal mechanism of the utility model;
[0018] Figure 3 It is a schematic diagram of the right side top view of the winding roller in a water removal mechanism of the utility model;
[0019] Figure 4 This is an enlarged view of the structure at point A in a water removal mechanism of the utility model;
[0020] In the figure: 100-table, 110-support frame, 120-grey cloth material, 130-front cloth guide roller group, 140-water squeezing roller group 1, 150-water squeezing roller group 2, 160-rear tensioning roller group, 170-fixed support, 180-winding roller, 190-drying mesh, 200-water guide recovery tank;
[0021] 14a-electric cylinder, 14b-limiting frame, 14c-water pressing roller, 14d-cloth guide roller, 14e-limiting bearing. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-Figure 4 A water removal mechanism includes: a table 100, a front cloth guide roller group 130, a water squeezing roller group 140 and a water guide recovery groove 200, and a support frame 110 for supporting the table 100 is provided at the lower end of the table 100;
[0024] A front cloth guide roller group 130 for guiding the grey cloth material 120 is provided at the upper right end of the table 100, and a water squeezing roller group 140 for squeezing water from the grey cloth material 120 is provided on the left side of the front cloth guide roller group 130;
[0025] A water squeezing roller group 2 150 for performing secondary water squeezing operation on the grey cloth material 120 is provided on the left side of the water squeezing roller group 1 140. A group of fixed supports 170 for supporting the winding roller 180 are provided at both the front and rear ends of the left side of the water squeezing roller group 2 150. The position of the winding roller 180 can be limited by using the fixed supports 170.
[0026] A winding roller 180 for winding the grey cloth material 120 is disposed on the inner side of the upper ends of the two groups of fixed supports 170 , and a drying mesh 190 for drying the grey cloth material 120 is disposed inside the table 100 between the first squeezing roller group 140 and the second squeezing roller group 150 .
[0027] A group of water recovery troughs 200 for squeezing water and recovering water from the grey cloth material 120 are provided inside the table 100 between the water squeezing roller group 140 and the front cloth guide roller group 130. A group of diversion pipes for diverting water are provided at the lower end of the water recovery trough 200. The water inside the grey cloth material 120 can be recovered and discharged by using the water recovery trough 200 and the diversion pipes.
[0028] The drying mesh 190 is a metal mesh structure. A group of equipment slots for installing several groups of drying fans are provided at the lower end of the drying mesh 190. The equipment slots and the water recovery slots 200 are both arranged inside the lower end of the middle position of the table 100. The grey cloth material 120 can be dried by using the drying mesh 190 and several groups of drying fans.
[0029] The water squeezing roller group 140 includes an electric cylinder 14a, a limit frame 14b, a water pressing roller 14c, a cloth guide roller 14d and a limit bearing 14e. The lower end of the electric cylinder 14a is used to adjust the movable seat of the water pressing roller 14c. The movable seat is provided with a water pressing roller 14c for squeezing water on the grey cloth material 120.
[0030] A cloth guide roller 14d is provided at the lower end of the water pressing roller 14c for rolling support of the lower end surface of the grey cloth material 120, a group of limit bearings 14e are provided at the front and rear ends of the cloth guide roller 14d for stabilizing the rotation of the cloth guide roller 14d, and a group of limit frames 14b are provided on the outer side of the movable seat for maintaining the vertical upward and downward movement of the movable seat, so that water can be squeezed out of the grey cloth material 120 by adjusting the height between the water pressing roller 14c and the cloth guide roller 14d.
[0031] See also Figure 1-Figure 4As the first embodiment of the utility model: In order to solve the problem that if the targeted dehydration and drying cannot be carried out according to these characteristics, uneven drying or over-drying may occur, and uneven drying may cause excessive residual moisture in the grey cloth material 120, affecting the subsequent processing and use, the staff first introduces the grey cloth material 120 that needs to be dehydrated through the front cloth guide roller group 130, the squeezing roller group 1 140 and the squeezing roller group 2 150. The front cloth guide roller group 130, the squeezing roller group 1 140 and the squeezing roller group 2 150 have the same specifications, and the rear side of the front cloth guide roller group 130 and the rear side of the winding roller 180 are connected to a group of motors for providing rotational power. The front cloth guide roller group 130 is An active mechanism, the water squeezing roller group 140 and the water squeezing roller group 2 150 are a driven mechanism, after the winding roller 180 and the front cloth guide roller 14d introduce the grey cloth material 120, the water squeezing roller group 140 and the water squeezing roller group 2 150 squeeze out the water inside the grey cloth material 120 for multiple times, and the water squeezed out by the water squeezing roller group 140 is recovered through the water guide recovery groove 200, and then because the drying mesh 190 is a metal mesh structure, a group of equipment grooves for installing several groups of drying fans are provided at the lower end of the drying mesh 190, and the several groups of drying fans can dry the grey cloth material 120 after squeezing out water, thereby preventing the grey cloth material 120 from being dried unevenly and causing the grey cloth to become moldy after being rolled up.
[0032] See also Figure 1-Figure 4 , as the second embodiment of the utility model: based on the description in the above embodiment, further, when the staff performs water squeezing operation on grey cloth materials 120 of different materials, by starting the electric cylinder 14a, the electric cylinder 14a can control the movable seat to move up and down along the inner side of the limit frame 14b, and the movable seat can drive the water pressing roller 14c to move up and down, thereby adjusting the distance between the water pressing roller 14c and the cloth guide roller 14d, and performing water squeezing operations with different pressures on different grey cloth materials 120.
[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A water removal mechanism, comprising: A table top (100), a water squeezing roller group (140), a drying mesh (190) and a water recovery trough (200), characterized in that a support frame (110) for supporting the table top (100) is provided at the lower end of the table top (100); A front cloth guide roller group (130) for guiding the grey cloth material (120) is provided at the upper right end of the table top (100); a water squeezing roller group 1 (140) for squeezing water from the grey cloth material (120) is provided on the left side of the front cloth guide roller group (130); A second water squeezing roller group (150) for performing a secondary water squeezing operation on the grey cloth material (120) is provided on the left side of the first water squeezing roller group (140), and a group of fixed supports (170) for supporting a winding roller (180) are provided at both the front and rear ends of the left side of the second water squeezing roller group (150).
2. A water removal mechanism according to claim 1, characterized in that: A winding roller (180) for winding up the grey cloth material (120) is provided on the inner side of the upper ends of the two groups of fixed supports (170), and a drying mesh (190) for drying the grey cloth material (120) is provided inside the table surface (100) between the first squeezing roller group (140) and the second squeezing roller group (150).
3. A water removal mechanism according to claim 2, characterized in that: A group of water recovery grooves (200) for recovering water from the grey cloth material (120) are provided inside the table surface (100) between the water squeezing roller group 1 (140) and the front cloth guide roller group (130), and a group of diversion pipes for diverting water are provided at the lower end of the water recovery grooves (200).
4. A water removal mechanism according to claim 2, characterized in that: The drying mesh (190) is a metal mesh structure. A group of equipment slots for installing a plurality of drying fans are provided at the lower end of the drying mesh (190). The equipment slots and the water recovery slots (200) are both arranged inside the lower end of the middle position of the table top (100).
5. A water removal mechanism according to claim 3, characterized in that: The front cloth guide roller group (130), the water squeezing roller group one (140) and the water squeezing roller group two (150) have the same specifications. The rear side of the front cloth guide roller group (130) and the rear side of the winding roller (180) are both connected to a group of motors for providing rotational power. The front cloth guide roller group (130) is an active mechanism, and the water squeezing roller group one (140) and the water squeezing roller group two (150) are driven mechanisms.
6. A water removal mechanism according to claim 5, characterized in that: The water squeezing roller group 1 (140) comprises an electric cylinder (14a), a limit frame (14b) and a limit bearing (14e); the lower end of the electric cylinder (14a) is a movable seat for adjusting the upper and lower positions of the water squeezing roller (14c); the movable seat is provided with a water squeezing roller (14c) for squeezing water on the grey cloth material (120).
7. A water removal mechanism according to claim 6, characterized in that: A cloth guide roller (14d) for rolling support of the lower end surface of the grey cloth material (120) is provided at the lower end of the water pressing roller (14c); a group of limit bearings (14e) for stabilizing the rotation of the cloth guide roller (14d) are provided at the front and rear ends of the cloth guide roller (14d); and a group of limit frames (14b) for maintaining the vertical upward and downward movement of the movable seat are provided on the outer side of the movable seat.