Smelting furnace for aluminum part casting
By adopting a combination design of rotating shaft and drive parts in the smelting furnace, the opening end of the crucible is tilted downward, and the automatic pouring and discharge of liquid metal is achieved, which solves the problems of troubles and safety hazards of the existing smelting furnace, and improves the problem of Safety and efficiency of operation.
Patent Information
- Application Number
- CN202420406309.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-04
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-03-04
AI Technical Summary
The existing smelting furnaces have troubles in operation and safety risks in the discharge operation, especially the problem of unstable clamping of the crucible, causing the crucible to fall, and the splash of liquid metal causes damage.
A smelting furnace for casting of aluminum parts is designed, using a combination of rotating shaft and driving member. By rotating the furnace body, the opening end of the crucible is tilted downward, realizing the automatic pouring and unloading of liquid metal, while ensuring the furnace through positioning parts and fixing mechanisms. Stable positioning of the cover and crucible.
The discharge operation is simplified, the discharge efficiency is improved, and the safety hazards of crucible drop and liquid metal splash are avoided, ensuring the safety and efficiency of the operation.
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Figure CN222504933U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of smelting furnace equipment, in particular to a smelting furnace for casting aluminum parts. Background Art
[0002] A smelting furnace is a device used to heat and melt metal ores or other raw materials to extract metals. This equipment is commonly used in metal smelting and alchemy industries. A smelting furnace can convert solid metals into liquid form through high temperatures, which can then be extracted, separated and refined through various methods;
[0003] At present, common crucibles usually include a furnace body and a crucible. When a smelting furnace heats and melts aluminum blocks or other metal blocks, the aluminum blocks or other metal blocks are usually placed in the crucible, and then the crucible is inserted into the furnace cavity. The furnace body is controlled to heat the crucible, thereby heating the metal block in the crucible to form a solid metal into a liquid state. After the solid metal is converted into a liquid state, the crucible is taken out of the furnace cavity with pliers, and the liquid metal is taken out of the furnace cavity to discharge the liquid metal. This discharge method has the following defects in actual operation:
[0004] 1. Use pliers to fix the crucible, take the crucible out of the furnace chamber, and then pour out the liquid metal. The overall operation is more troublesome and reduces the efficiency of material discharge;
[0005] 2. When the crucible is taken out of the furnace chamber and the liquid metal is poured out, the temperature of the crucible is relatively high. If the pliers are not stable in holding the crucible and the crucible falls, the liquid metal in the crucible may splash out and cause harm to the staff;
[0006] Therefore, the present application proposes a melting furnace for aluminum casting. Utility Model Content
[0007] In view of the deficiencies in the prior art, the utility model provides a melting furnace for aluminum casting, which solves the problems mentioned in the background technology.
[0008] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0009] A melting furnace for aluminum casting, comprising a carrier and a furnace body, wherein a furnace cavity with an open top is arranged in the furnace body, the furnace body is rotatably mounted on the carrier through a rotating shaft, and a driving member acting on the rotating shaft is mounted on the carrier, which is used to rotate or stop the rotating shaft on the carrier;
[0010] A crucible is installed on the furnace body and in the furnace cavity. A furnace cover that can be sleeved on the outside of the crucible is hinged on one side of the furnace body through a hinge. A positioning piece acting on the furnace cover is installed on the furnace body. When the furnace cover rotates to one side of the furnace body on the furnace body, the furnace cover can be positioned by the positioning piece.
[0011] Furthermore: the driving member includes a worm wheel coaxially fixed to the rotating shaft, and a worm meshing with the worm wheel is rotatably mounted on the carrier.
[0012] Further: the positioning member includes a slide rail fixedly installed on one side of the furnace body, a fixing rod fixedly installed on the side of the furnace cover close to the slide rail, a positioning rod slidably installed on the slide rail, and a positioning ring that can be sleeved on the outside of the fixing rod is fixedly installed on the end of the positioning rod.
[0013] Furthermore: a guide groove is provided on the top of the crucible and on a side away from the hinge.
[0014] Furthermore: the end of the worm is coaxially fixed with a turning handle.
[0015] Furthermore: the crucible is inserted into the furnace cavity, and a fixing mechanism acting on the crucible is installed on the furnace body, and the fixing mechanism is used to fix the crucible inserted into the furnace cavity.
[0016] Further: the fixing mechanism comprises:
[0017] There are two movable plates, which are symmetrically slidably installed on the top of the furnace body and are respectively located on both sides of the furnace cavity. Fixed blocks are fixedly installed on the sides of the two movable plates close to each other. A bidirectional threaded rod is rotatably installed on the furnace body, and the bidirectional threaded rod is threadedly connected to the two movable plates.
[0018] Furthermore: a limiting plate is fixedly installed on the top of the fixing block, and when the fixing block contacts the crucible, the limiting plate fits with the top of the crucible.
[0019] The utility model provides a melting furnace for aluminum casting. Compared with the prior art, it has the following beneficial effects:
[0020] 1. When unloading the aluminum block in the crucible after it becomes liquid, the driving member rotates the rotating shaft on the carrier frame, driving the furnace body to rotate, so that the opening end of the crucible tilts downward, and the liquid metal in the crucible can be poured out and unloaded. The operation is simple, and the unloading efficiency is improved. At the same time, it is effectively prevented that the pliers are not stable to clamp the crucible, causing the crucible to fall, thereby effectively preventing the liquid metal in the crucible from splashing and causing harm to the staff;
[0021] 2. When positioning the furnace cover, the positioning rod is slid on the slide rail so that the positioning ring is sleeved on the outside of the fixing rod, and the furnace cover can be positioned. The operation is simple. Moreover, through the design of the fixing rod, the furnace cover can be rotated on the furnace body by applying force to the fixing rod, which is convenient for rotating the furnace cover.
[0022] 3. Through the design of the guide groove, the opening end of the crucible is tilted downward, and the liquid metal in the crucible is poured out to achieve the effect of guiding the liquid metal. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1 A three-dimensional structural schematic diagram of the utility model is shown;
[0025] Figure 2 A schematic diagram of the installation structure of the driving member of the utility model is shown;
[0026] Figure 3 Another three-dimensional structural schematic diagram of the utility model is shown;
[0027] Figure 4 The utility model is shown Figure 3 The enlarged view of point A in the middle;
[0028] As shown in the figure: 1. supporting frame; 2. furnace body; 21. furnace chamber; 22. rotating shaft; 3. driving member; 31. worm gear; 32. worm; 321. turning handle; 4. crucible; 41. guide groove; 5. furnace cover; 51. hinge; 6. positioning member; 61. slide rail; 62. fixing rod; 63. positioning rod; 64. positioning ring; 7. fixing mechanism; 71. moving plate; 72. fixing block; 721. limiting plate; 73. bidirectional threaded rod. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model is described clearly and completely. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] Embodiment 1
[0031] In order to solve the technical problems in the background technology, the following aluminum casting melting furnace is provided:
[0032] Combination Figure 1-Figure 4 As shown, the utility model provides a melting furnace for aluminum casting, comprising a carrier frame 1 and a furnace body 2, wherein a furnace chamber 21 with an open top is provided in the furnace body 2, and the furnace body 2 is rotatably mounted on the carrier frame 1 via a rotating shaft 22, and a driving member 3 acting on the rotating shaft 22 is installed on the carrier frame 1, and the driving member 3 is used to make the rotating shaft 22 rotate or stop rotating on the carrier frame 1; a crucible 4 is installed on the furnace body 2 and located in the furnace chamber 21, and a furnace cover 5 that can be sleeved on the outside of the crucible 4 is hingedly connected to one side of the furnace body 2 via a hinge 51, and a positioning member 6 acting on the furnace cover 5 is installed on the furnace body 2, and when the furnace cover 5 rotates on the furnace body 2 to one side of the furnace body 2, the furnace cover 5 can be positioned by the positioning member 6.
[0033] When the aluminum block is smelted, the aluminum block is fed into the crucible 4, the furnace body 2 is controlled to be opened, and the furnace body 2 is operated to heat the crucible 4, thereby heating the aluminum block in the crucible 4, so that the aluminum block melts and becomes liquid. Through the design of the rotating shaft 22 and the driving member 3, when the aluminum block in the crucible 4 is liquid and the material is unloaded, the furnace cover 5 is rotated on the furnace body 2 to one side of the furnace body 2, and the furnace cover 5 is positioned by the positioning member 6. The rotating shaft 22 is rotated on the supporting frame 1 by the driving member 3, and the furnace body 2 is driven to rotate, so that the open end of the crucible 4 is tilted downward, and the liquid metal in the crucible 4 can be poured out for unloading. The operation is simple, and the unloading efficiency is improved. At the same time, it is effectively avoided that the pliers are unstable to clamp the crucible 4, causing the crucible 4 to fall, thereby effectively avoiding the situation that the liquid metal in the crucible 4 splashes and causes injuries to the staff.
[0034] Embodiment 2
[0035] like Figure 1-Figure 4 As shown, based on the above embodiment, this embodiment further provides the following contents:
[0036] In this embodiment, the driving member 3 includes a worm wheel 31 coaxially fixed to the rotating shaft 22, and a worm 32 meshing with the worm wheel 31 is rotatably installed on the supporting frame 1. When in use, a force is applied to the worm 32 to make it rotate on the supporting frame 1, and the rotating shaft 22 can be driven to rotate on the supporting frame 1 through the worm wheel 31. The operation is simple. Since the meshing of the worm wheel 31 and the worm 32 is self-locking, the worm wheel 31 will not rotate when the worm 32 is not rotated, so that the position of the furnace body 2 can be fixed, which is convenient for use.
[0037] In this embodiment, the positioning member 6 includes a slide rail 61 fixedly installed on one side of the furnace body 2, a fixing rod 62 is fixedly installed on the side of the furnace cover 5 close to the slide rail 61, a positioning rod 63 is slidably installed on the slide rail 61, and a positioning ring 64 that can be sleeved on the outside of the fixing rod 62 is fixedly installed on the end of the positioning rod 63. When in use, the furnace cover 5 is rotated on the furnace body 2 to one side of the furnace body 2. When positioning the furnace cover 5, the positioning rod 63 is slid on the slide rail 61, so that the positioning ring 64 is sleeved on the outside of the fixing rod 62, and the furnace cover 5 can be positioned. The operation is simple, and through the design of the fixing rod 62, a force is applied to the fixing rod 62, so that the furnace cover 5 can be rotated on the furnace body 2, which is convenient for rotating the furnace cover 5.
[0038] In this embodiment, a guide groove 41 is provided on the top of the crucible 4 and on one side away from the hinge 51. Through the design of the guide groove 41, the opening end of the crucible 4 is tilted downward, and the liquid metal in the crucible 4 is drained to achieve a guiding effect.
[0039] Embodiment 3
[0040] like Figure 1-Figure 4 As shown, based on the above embodiment, this embodiment further provides the following contents:
[0041] In this embodiment, a turning handle 321 is coaxially fixed to the end of the worm 32 . The design of the turning handle 321 facilitates the rotation of the worm 32 .
[0042] In this embodiment, the crucible 4 is inserted into the furnace cavity 21, and a fixing mechanism 7 acting on the crucible 4 is installed on the furnace body 2, and the fixing mechanism 7 is used to fix the crucible 4 inserted into the furnace cavity 21; the fixing mechanism 7 includes: a movable plate 71, the number of which is two, and the two movable plates 71 are symmetrically slidably installed on the top of the furnace body 2, and the two movable plates 71 are respectively located on both sides of the furnace cavity 21, and the two movable plates 71 are fixedly installed on the sides close to each other. A two-way threaded rod 73 is rotatably installed on the furnace body 2, and the two-way threaded rod 73 is rotatably installed on the furnace body 2. The threaded rod 73 is threadedly connected to the two movable plates 71. By arranging the crucible 4 to be inserted into the furnace chamber 21, it is convenient to install and disassemble the crucible 4, thereby facilitating the cleaning of the crucible 4 at a later time. The positioning effect of the crucible 4 is achieved through the design of the fixing mechanism 7. When in use, when the crucible 4 is inserted into the furnace chamber 21, the bidirectional threaded rod 73 is rotated to make the two movable plates 71 slide in opposite directions on the furnace body 2 and approach each other, so that the two fixed blocks 72 both form a conflict with the crucible 4, thereby achieving the positioning of the crucible 4, and the operation is simple.
[0043] In this embodiment, a limiting plate 721 is fixedly installed on the top of the fixed block 72. When the fixed block 72 contacts the crucible 4, the limiting plate 721 fits against the top of the crucible 4. Through the design of the limiting plate 721, when the fixed block 72 contacts the crucible 4, the limiting plate 721 fits against the top of the crucible 4, thereby further improving the limiting effect on the crucible 4 and avoiding the situation where the open end of the crucible 4 tilts downward and the crucible 4 slips out of the furnace chamber 21 when the liquid metal in the crucible 4 is poured out.
[0044] The working principle and use process of this utility model:
[0045] When melting the aluminum block, the aluminum block is fed into the crucible 4, and the furnace body 2 is controlled to be turned on. The furnace body 2 is operated to heat the crucible 4, thereby heating the aluminum block in the crucible 4, so that the aluminum block is melted and becomes liquid;
[0046] When the aluminum block in the crucible 4 is liquid and the material is unloaded, the furnace cover 5 is rotated on the furnace body 2 to one side of the furnace body 2, so that the positioning rod 63 slides on the slide rail 61, so that the positioning ring 64 is sleeved on the outside of the fixed rod 62, and the furnace cover 5 can be positioned. The worm 32 is rotated on the supporting frame 1 by turning the handle 321, and the rotating shaft 22 is driven to rotate on the supporting frame 1 by the worm gear 31, so as to drive the furnace body 2 to rotate, so that the opening end of the crucible 4 is tilted downward, and the liquid metal in the crucible 4 can be poured out for unloading. The operation is simple and the unloading efficiency is improved. At the same time, it is effectively avoided that the pliers are not stable to clamp the crucible 4, resulting in the crucible 4 falling, thereby effectively avoiding the situation that the liquid metal in the crucible 4 splashes and causes injuries to the staff; through the design of the guide groove 41, the opening end of the crucible 4 is tilted downward, and the liquid metal is guided when the liquid metal in the crucible 4 is poured out for unloading;
[0047] By arranging the crucible 4 to be inserted into the furnace chamber 21, it is convenient to install and disassemble the crucible 4, thereby facilitating the cleaning of the crucible 4 at a later time. The positioning effect of the crucible 4 is achieved through the design of the fixing mechanism 7. Through the design of the limiting plate 721, when the fixing block 72 contacts the crucible 4, the limiting plate 721 fits with the top of the crucible 4, further improving the limiting effect of the crucible 4, and avoiding the situation where the open end of the crucible 4 tilts downward and the crucible 4 slips out of the furnace chamber 21 when the liquid metal in the crucible 4 is poured out.
[0048] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0049] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A melting furnace for aluminum casting, characterized in that: The invention comprises a support frame (1) and a furnace body (2), wherein a furnace chamber (21) with an open top is provided in the furnace body (2), the furnace body (2) is rotatably mounted on the support frame (1) via a rotating shaft (22), and a driving member (3) acting on the rotating shaft (22) is mounted on the support frame (1) and is used to make the rotating shaft (22) rotate or stop rotating on the support frame (1); A crucible (4) is installed on the furnace body (2) and located in the furnace cavity (21); a furnace cover (5) which can be sleeved on the outside of the crucible (4) is hingedly connected to one side of the furnace body (2) through a hinge (51); a positioning member (6) acting on the furnace cover (5) is installed on the furnace body (2); when the furnace cover (5) is rotated on the furnace body (2) to one side of the furnace body (2), the furnace cover (5) can be positioned by the positioning member (6).
2. The aluminum casting melting furnace according to claim 1, characterized in that: The driving member (3) comprises a worm wheel (31) coaxially fixed to the rotating shaft (22), and a worm (32) meshing with the worm wheel (31) is rotatably mounted on the carrier frame (1).
3. The aluminum casting melting furnace according to claim 1, characterized in that: The positioning member (6) comprises a slide rail (61) fixedly mounted on one side of the furnace body (2); a fixing rod (62) is fixedly mounted on one side of the furnace cover (5) close to the slide rail (61); a positioning rod (63) is slidably mounted on the slide rail (61); and a positioning ring (64) which can be sleeved on the outside of the fixing rod (62) is fixedly mounted on the end of the positioning rod (63).
4. The aluminum casting melting furnace according to claim 1, characterized in that: A guide groove (41) is provided on the top of the crucible (4) and on a side away from the hinge (51).
5. The aluminum casting melting furnace according to claim 2, characterized in that: The end of the worm (32) is coaxially fixedly connected with a turning handle (321).
6. The aluminum casting melting furnace according to claim 1, characterized in that: The crucible (4) is inserted into the furnace cavity (21), and a fixing mechanism (7) acting on the crucible (4) is installed on the furnace body (2), and the fixing mechanism (7) is used to fix the crucible (4) inserted into the furnace cavity (21).
7. The aluminum casting melting furnace according to claim 6, characterized in that: The fixing mechanism (7) comprises: There are two movable plates (71), which are symmetrically slidably mounted on the top of the furnace body (2), and the two movable plates (71) are respectively located on both sides of the furnace chamber (21). A fixed block (72) is fixedly mounted on the sides of the two movable plates (71) close to each other, and a bidirectional threaded rod (73) is rotatably mounted on the furnace body (2), and the bidirectional threaded rod (73) is threadedly connected to the two movable plates (71).
8. The aluminum casting melting furnace according to claim 7, characterized in that: A limiting plate (721) is fixedly mounted on the top of the fixing block (72); when the fixing block (72) is in contact with the crucible (4), the limiting plate (721) fits against the top of the crucible (4).
Citation Information
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