Efficient energy-saving elliptical tube heat exchanger
By designing cleaning brushes and spray mechanisms in the elliptical tube heat exchanger, the dust on the surface of the elliptical tube is automatically cleaned, and the cumbersome problems caused by manual cleaning in the prior art are solved, which improves heat exchange efficiency and achieves energy conservation and emission reduction.
Patent Information
- Application Number
- CN202421333927.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-12
AI Technical Summary
After a long time of use, dust and stains will stick to the internal elliptical tube, resulting in poor performance. However, most heat exchangers are not equipped with cleaning mechanisms and need to be cleaned manually, which is cumbersome and difficult to meet the needs of use. need.
Design an efficient and energy-saving elliptical tube heat exchanger, including a cleaning brush and a spraying mechanism, drives the first screw to rotate by a motor, and wipes and cleans the dust on the surface of the elliptical tube under the movement of the moving plate, and at the same time, the spraying mechanism uses mist The spray nozzle performs liquid cleaning and spraying on the surface of the elliptical tube.
It reduces the cumbersomeness of manual cleaning, improves the heat exchange efficiency of the elliptical tube heat exchanger, and achieves energy conservation and emission reduction.
Smart Images

Figure CN222505074U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of heat exchangers, and in particular relates to a high-efficiency and energy-saving elliptical tube heat exchanger. Background Art
[0002] The elliptical tube heat exchanger is a heat exchange device that uses an elliptical pipe as a heat exchange channel. This type of heat exchanger is widely used in the chemical, food, and pharmaceutical industries, especially in situations where convection heat exchange is required. Compared with traditional straight tube heat exchangers, elliptical tube heat exchangers have a higher heat exchange rate than traditional straight tube heat exchangers.
[0003] At present, during the long-term use of elliptical tube heat exchangers, a lot of dust and stains will adhere to the internal elliptical tubes, causing the performance of the heat exchanger to deteriorate. However, most heat exchangers are not equipped with a mechanism for cleaning the elliptical tubes, resulting in the need for regular manual cleaning. However, this method is relatively cumbersome and therefore difficult to meet usage needs. Utility Model Content
[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide an efficient and energy-saving elliptical tube heat exchanger to solve the problem raised in the above background technology that during the long-term use of the elliptical tube heat exchanger, a lot of dust and stains will adhere to the internal elliptical tubes, thereby causing the performance of the heat exchanger to deteriorate. However, most heat exchangers are not equipped with a mechanism for cleaning the elliptical tubes, resulting in the need for regular manual cleaning. However, this method is relatively cumbersome and therefore difficult to meet the needs of use.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an efficient and energy-saving elliptical tube heat exchanger, comprising an outer shell, a support plate symmetrically fixedly connected to one side of the inner part of the outer shell, an elliptical tube fixedly connected to the inner part of the support plate, a first screw rotatably connected to one side of the support plate, a movable plate threadedly connected to the outer side of the first screw, the first screw fixedly connected to the output end of the motor, a first arc plate and a second arc plate are respectively arranged on one side of the movable plate, sleeves and movable blocks are respectively fixedly connected to the two ends of the first arc plate and the second arc plate, cleaning brushes are fixedly connected to the inner sides of the first arc plate and the second arc plate, and a spray mechanism is arranged inside the outer shell.
[0006] Preferably, both ends of the elliptical tube are fixedly connected to fixed tubes.
[0007] Preferably, guide rods are provided on both sides of the first screw rod, the guide rods are fixedly connected between the two support plates, and the movable plate is slidably connected to the outer sides of the guide rods.
[0008] Preferably, the first arc plate is fixedly connected to the movable plate via a sleeve, and the second arc plate and the movable block are slidably connected to the first arc plate via a sleeve.
[0009] Preferably, a second screw is threadedly connected to the top of the sleeve, and the second screw is rotatably connected to the top of the movable block.
[0010] Preferably, a hand-tightening piece is fixedly connected to the top of the second screw rod.
[0011] Preferably, the spray mechanism includes a diverter box, one side of the diverter box is fixedly connected to an atomizing nozzle, the top of the shell is fixedly connected to a water pump, a connecting pipe is fixedly connected between the diverter box and the water pump, and the lower end of the other side of the shell is fixedly connected to a sewage pipe.
[0012] Preferably, a water inlet pipe is fixedly connected to the top of the water pump, and a control valve is fixedly connected to the outside of the sewage pipe.
[0013] Compared with the prior art, the utility model provides a high-efficiency and energy-saving elliptical tube heat exchanger, which has the following beneficial effects:
[0014] 1. The utility model provides a high-efficiency and energy-saving elliptical tube heat exchanger. When in use, the first arc plate and the second arc plate are sleeved on the outer side of the elliptical tube, and the cleaning brush is attached to the outer side of the elliptical tube. Then, the first screw can be rotated by the driving motor. At this time, the cleaning brush wipes and cleans the dust on the surface of the elliptical tube under the movement of the moving plate. At the same time, the water pump provided in the spray mechanism is driven to allow water to enter the inside of the diversion box, and the atomizing nozzle performs liquid cleaning spray on the surface of the elliptical tube, thereby reducing the inconvenience caused by manual cleaning. At the same time, cleaning the surface dust can effectively improve the heat exchange efficiency of the elliptical tube heat exchanger and achieve energy saving and emission reduction.
[0015] 2. The utility model provides a first arc plate and a second arc plate. When the first arc plate and the second arc plate are sleeved on the outside of the elliptical tube, the inner diameter of the second arc plate can be adjusted by rotating the hand-tightening piece under the connection between the sleeve and the movable block, so that the cleaning brush can fit the surface of the elliptical tube more closely, thereby improving the cleaning effect.
[0016] The parts not involved in the device are the same as the existing technology or can be implemented by using the existing technology. The utility model has a scientific and reasonable structure, is safe and convenient to use, and provides great help to people. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0018] Figure 1 This is a schematic diagram of the axial structure of one side of a high-efficiency and energy-saving elliptical tube heat exchanger proposed by the utility model;
[0019] Figure 2 This is a schematic diagram of the axial structure of the other side of a high-efficiency and energy-saving elliptical tube heat exchanger proposed by the utility model;
[0020] Figure 3 This is a schematic diagram of the internal structure of a high-efficiency and energy-saving elliptical tube heat exchanger proposed by the utility model;
[0021] Figure 4 This is a schematic diagram of the elliptical plate structure of a high-efficiency and energy-saving elliptical tube heat exchanger proposed by the utility model;
[0022] Figure 5 A schematic diagram of the screw structure of a high-efficiency and energy-saving elliptical tube heat exchanger proposed by the utility model;
[0023] Figure 6 This is a schematic diagram of the cleaning brush structure of a high-efficiency and energy-saving elliptical tube heat exchanger proposed by the utility model;
[0024] In the figure: housing 1, support plate 2, elliptical tube 3, fixed tube 4, first screw 5, motor 6, guide rod 7, movable plate 8, first arc plate 9, sleeve 10, second arc plate 11, movable block 12, second screw 13, hand screw 14, cleaning brush 15, diverter box 16, atomizing nozzle 17, water pump 18, connecting pipe 19, water inlet pipe 20, sewage pipe 21, control valve 22. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-6The utility model provides a technical solution: an efficient and energy-saving elliptical tube heat exchanger, comprising a shell 1, a support plate 2 is symmetrically fixedly connected to one side of the shell 1, an elliptical tube 3 is fixedly connected to the inside of the support plate 2, a first screw 5 is rotatably connected to one side of the support plate 2, a movable plate 8 is threadedly connected to the outer side of the first screw 5, the first screw 5 is fixedly connected to the output end of the motor 6, a first arc plate 9 and a second arc plate 11 are respectively arranged on one side of the movable plate 8, a sleeve 10 and a movable block 12 are respectively fixedly connected to the two ends of the first arc plate 9 and the second arc plate 11, a cleaning brush 15 is fixedly connected to the inner side of the first arc plate 9 and the second arc plate 11, and a cleaning brush 15 is fixedly connected to the inner side of the shell 1. A spray mechanism is provided in the part, and the first arc plate 9 and the second arc plate 11 are sleeved on the outside of the elliptical tube 3, and the cleaning brush 15 is attached to the outside of the elliptical tube 3, and then the first screw 5 can be rotated by the driving motor 6. At this time, the cleaning brush 15 wipes and cleans the dust on the surface of the elliptical tube 3 under the movement of the movable plate 8, and at the same time drives the water pump 18 provided in the spray mechanism to allow water to enter the inside of the diversion box 16, and the atomizing nozzle 17 performs liquid cleaning spray on the surface of the elliptical tube 3, thereby reducing the inconvenience caused by manual cleaning. At the same time, cleaning the surface dust can effectively improve the heat exchange efficiency of the elliptical tube heat exchanger and achieve energy saving and emission reduction.
[0027] In the present invention, preferably, both ends of the elliptical tube 3 are fixedly connected with fixed tubes 4 .
[0028] In the present invention, preferably, guide rods 7 are provided on both sides of the first screw rod 5 , the guide rods 7 are fixedly connected between the two support plates 2 , and the movable plate 8 is slidably connected to the outer side of the guide rods 7 .
[0029] In the present invention, preferably, the first arc plate 9 is fixedly connected to the movable plate 8 via the sleeve 10 , and the second arc plate 11 and the movable block 12 are slidably connected to the first arc plate 9 via the sleeve 10 .
[0030] In the utility model, preferably, the top of the sleeve 10 is threadedly connected with a second screw rod 13 , and the second screw rod 13 is rotatably connected to the top of the movable block 12 .
[0031] In the present invention, preferably, a hand-tightening member 14 is fixedly connected to the top of the second screw rod 13 .
[0032] In the utility model, preferably, the spray mechanism includes a diverter box 16, one side of the diverter box 16 is fixedly connected to an atomizing nozzle 17, the top of the outer shell 1 is fixedly connected to a water pump 18, a connecting pipe 19 is fixedly connected between the diverter box 16 and the water pump 18, and the lower end of the other side of the outer shell 1 is fixedly connected to a sewage pipe 21.
[0033] In the present invention, preferably, a water inlet pipe 20 is fixedly connected to the top of the water pump 18 , and a control valve 22 is fixedly connected to the outer side of the sewage pipe 21 .
[0034] The working principle and use process of the utility model are as follows: when in use, the elliptical tube is used as the main place for heat exchange and is located inside the support plate, and the support plate is fixedly connected to the inside of the shell. The outside of the elliptical tube is equipped with a first arc plate and a second arc plate, which are connected to the movable plate through a sleeve and rotate under the drive of the first screw. This design enables the cleaning brush to be close to the outside of the elliptical tube and effectively clean the dust on its surface. The first screw is fixedly connected to the motor, and the motor provides power to rotate the first screw, thereby pushing the movable plate to move, so that the cleaning brush cleans the elliptical tube. At the same time, in order to ensure the cleaning effect of the cleaning brush, the second screw is set on the top of the movable block, and the second screw can be conveniently adjusted by a hand-tightening piece. The position of the cleaning brush can be changed to change the pressure and cleaning effect of the cleaning brush. Outside the cleaning system, the spray mechanism is responsible for spraying liquid cleaning on the elliptical tube. The diverter box, the atomizing nozzle and the water pump constitute a closed cleaning liquid circulation system. The water pump sucks the cleaning liquid from the water inlet pipe, and after being distributed by the diverter box, it is sprayed on the surface of the elliptical tube by the atomizing nozzle, and cooperates with the cleaning brush to complete the cleaning work. The cleaned sewage is discharged through the drain pipe. The flow and pressure of the cleaning liquid can be controlled by the control valve. Through such a design, the heat exchanger can not only effectively clean the dust on the surface of the elliptical tube and improve the heat exchange efficiency, but also reduce the tediousness and inconvenience of manual cleaning through the automated cleaning system, thereby achieving the purpose of energy saving and emission reduction.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high-efficiency and energy-saving elliptical tube heat exchanger, comprising a housing (1), characterized in that: A support plate (2) is symmetrically fixedly connected to one side of the inner part of the shell (1), an elliptical tube (3) is fixedly connected to the inner part of the support plate (2), a first screw rod (5) is rotatably connected to one side of the support plate (2), a movable plate (8) is threadedly connected to the outer side of the first screw rod (5), the first screw rod (5) is fixedly connected to the output end of the motor (6), a first circular plate (9) and a second circular plate (11) are respectively arranged on one side of the movable plate (8), a sleeve (10) and a movable block (12) are respectively fixedly connected to the two ends of the first circular plate (9) and the second circular plate (11), a cleaning brush (15) is fixedly connected to the inner side of the first circular plate (9) and the second circular plate (11), and a spray mechanism is arranged inside the shell (1).
2. The high-efficiency and energy-saving elliptical tube heat exchanger according to claim 1, characterized in that: Both ends of the elliptical tube (3) are fixedly connected to fixed tubes (4).
3. The high-efficiency and energy-saving elliptical tube heat exchanger according to claim 1 is characterized in that: Guide rods (7) are arranged on both sides of the first screw rod (5), the guide rods (7) are fixedly connected between the two support plates (2), and the movable plate (8) is located on the outer side of the guide rods (7) and is slidably connected.
4. The high-efficiency and energy-saving elliptical tube heat exchanger according to claim 1 is characterized in that: The first circular arc plate (9) is fixedly connected to the movable plate (8) via a sleeve (10), and the second circular arc plate (11) and the movable block (12) are slidably connected to the first circular arc plate (9) via the sleeve (10).
5. The high-efficiency and energy-saving elliptical tube heat exchanger according to claim 1 is characterized in that: The top of the sleeve (10) is threadedly connected to a second screw rod (13), and the second screw rod (13) is rotatably connected to the top of the movable block (12).
6. The high-efficiency and energy-saving elliptical tube heat exchanger according to claim 5, characterized in that: A hand-tightening piece (14) is fixedly connected to the top of the second screw rod (13).
7. The high-efficiency and energy-saving elliptical tube heat exchanger according to claim 1, characterized in that: The spray mechanism comprises a diverter box (16), one side of the diverter box (16) is fixedly connected to an atomizing nozzle (17), the top of the housing (1) is fixedly connected to a water pump (18), a connecting pipe (19) is fixedly connected between the diverter box (16) and the water pump (18), and the lower end of the other side of the housing (1) is fixedly connected to a sewage pipe (21).
8. The high-efficiency and energy-saving elliptical tube heat exchanger according to claim 7, characterized in that: The top of the water pump (18) is fixedly connected to a water inlet pipe (20), and the outer side of the sewage discharge pipe (21) is fixedly connected to a control valve (22).