Dimension detector for liquid level sensor processing

By designing a size detector for processing liquid level sensors, and using the cooperation of the detection box and the detection mechanism, the automated size detection of the liquid level sensor is realized, solving the problem of low efficiency in the existing technology and improving the detection efficiency.

CN222505304UActive Publication Date: 2025-02-18HEFEI FOCUSENS SENSING TECH CO LTD
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Patent Information

Application Number
CN202421353026.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-02-18
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The existing size detectors for liquid level sensor processing are inefficient and require manual inspection, which cannot meet the needs of efficient inspection.

Method used

A dimension detector for processing liquid level sensors is designed, including a detection box and a detection mechanism, which clamps and fixes the liquid level sensor through the coordination of a clamping seat, a clamping block, a resetting member and a adjusting member, and uses a conveyor belt device, The first and second detection seats adjust the positions of the laser detection device and the image detection device to realize the size detection of the liquid level sensor.

Benefits of technology

It improves the efficiency of liquid level sensor size detection, and can automatically detect liquid level sensors of different size specifications, meeting the needs of efficient detection.

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Patent Text Reader

Abstract

The utility model relates to the technical field of liquid level sensor size detection, and discloses a size detector for liquid level sensor processing, which comprises a detection box and a detection mechanism. The detection mechanism comprises a clamping assembly, a first detection assembly and a second detection assembly; the clamping assembly comprises a clamping base, a clamping block, a reset piece and an adjusting piece. The first detection assembly comprises a first detection seat, a fixed seat and an image detection device; the second detection assembly comprises a second detection seat, a laser detection device and a laser ranging device. A liquid level sensor is clamped and fixed through cooperation of a detection box, a detection mechanism, a clamping base, a clamping block, a reset piece and an adjusting piece, and the positions of a laser detection device and an image detection device are adjusted through a conveying belt device, a first detection base and a second detection base; the first alignment block, the second alignment block, the laser detection device and the image detection device are matched to detect the liquid level sensor, and the detection efficiency of the size detector is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of liquid level sensor size detection, in particular to a size detector for liquid level sensor processing. Background Art

[0002] A liquid level sensor is a sensor used to detect the height of a liquid surface or the amount of liquid. These sensors are often used in industrial applications to measure the height, pressure, or weight of a liquid to control the liquid level and monitor fluid flow. There are many types of liquid level sensors, including float sensors, capacitive sensors, ultrasonic sensors, and pressure sensors.

[0003] The liquid level sensor needs to be dimensionally inspected during processing, so a dimension detector for liquid level sensor processing is needed.

[0004] The existing liquid level sensor processing size detector has certain disadvantages when in use. When in use, the existing liquid level sensor processing size detector usually requires people to hold the size detector to detect the size of the liquid level sensor one by one, which reduces the efficiency of the entire liquid level sensor size detection and cannot meet people's needs. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] In view of the deficiencies in the prior art, the utility model provides a dimension detector for processing a liquid level sensor, which can solve the technical problems raised in the background technology.

[0007] (II) Technical solution

[0008] The utility model is implemented by the following technical scheme: a size detector for processing a liquid level sensor, comprising a detection box and a detection mechanism arranged on the detection box; wherein the detection box is provided with a through slot, in which a conveyor device for transporting the liquid level sensor can be detachably installed; the detection mechanism comprises a plurality of clamping components arranged on the conveyor device, a first detection component movably arranged on the inner side of the detection box, and a second detection component arranged on one side of the first detection component; the clamping component comprises a clamping seat detachably arranged on the conveyor device, a clamping block symmetrically and movably arranged on the clamping seat, a reset member arranged on the inner side of the clamping seat and connected to the bottom end of the clamping block, and an adjusting member detachably installed on the outer side of the clamping seat and connected to the reset member, wherein the reset member and the adjusting member cooperate to enable the two groups of clamping blocks to clamp and fix the liquid level sensor; the first detection component comprises a first detection seat movably arranged inside the detection box, a first detection seat detachably and fixedly arranged at the bottom of the first detection seat The invention relates to a fixing seat at the end thereof and an image detection device detachably connected to the fixing seat, wherein the image detection device can take a picture of the liquid level sensor and detect the size data of the liquid level sensor in the image; the second detection component comprises a second detection seat arranged on one side of the first detection seat, a plurality of groups of laser detection devices symmetrically and movably arranged at the lower end of the second detection seat and a laser ranging device detachably mounted on one side of the laser detection device, the second detection seat is provided with a driving motor for controlling the movement of the laser detection device and a screw transmission device connected to the output shaft of the driving motor; the detection mechanism also comprises a first alignment block vertically fixedly arranged on the upper end of the clamping seat and a second alignment block movably arranged on the upper end of the clamping seat, the first alignment block and the second alignment block are respectively arranged at the two ends of the liquid level sensor and can be connected to the signal of the laser detection device, the laser detection device can cooperate with the first alignment block and the second alignment block respectively, and can perform length size detection on the liquid level sensor.

[0009] Preferably, the detection mechanism also includes several groups of mounting plates detachably arranged on the inner top surface of the detection box and several groups of telescopic cylinders detachably fixed on the mounting plates. The top of the first detection seat and the top of the second detection seat are both provided with mounting blocks detachably connected to the output shaft of the telescopic cylinder. The cooperation between the telescopic cylinder and the mounting block can control the first detection seat and the second detection seat to adjust the height position.

[0010] Preferably, the clamping block is made of a flexible material and can fit into the outer wall of the liquid level sensor, the bottom end of the clamping block is provided with a first reinforcement block connected to the reset member, the upper end surface of the clamping seat is provided with a first groove that fits into the outer wall of the liquid level sensor, the two groups of clamping blocks are respectively arranged on both sides of the first groove, and the interior of the clamping seat is provided with a reset groove for moving the reset member.

[0011] Preferably, the reset member includes a reset rod vertically installed in the reset groove, a reset block slidably arranged on the reset rod and a reset spring sleeved on the reset rod, the reinforcement block is vertically arranged on the reset block, the two ends of the reset spring are respectively connected to the reset rod and the reset block, the adjusting member includes an adjusting tube threadedly installed on the clamping seat and an adjusting spring arranged at one end of the adjusting tube, one end of the reset rod is arranged in the adjusting tube, and the other end of the adjusting spring is fitted with a side surface of the reset block, the reset rod, the reset block and the reset spring cooperate to enable the clamping block to clamp and fix the liquid level sensor, and the adjusting tube and the adjusting spring cooperate to adjust the position of the reset block.

[0012] Preferably, a second groove is provided on the clamping seat, a guide rod and a guide block sleeved on the guide rod are provided in the second groove, a second reinforcement block connected to the second alignment block is provided at the upper end of the guide block, a guide spring connected to the guide block is sleeved on the guide rod, and the cooperation of the guide rod, the guide block and the guide spring can make the second alignment block fit with one end of the liquid level sensor.

[0013] Preferably, a fixing bar with a "convex" shaped structure is provided at the upper end of the image detection device, a clamping strip symmetrically arranged on the outer surface of the fixing bar for clamping with the fixing seat, a fixing groove for fitting with the fixing bar is provided on the fixing seat, and a clamping slot for clamping with the clamping strip is provided on the fixing seat.

[0014] Preferably, the screw transmission device is provided with a connecting block connected to the laser ranging device, and the two groups of drive motors are respectively arranged on the front and rear sides of the second detection seat, and the first detection seat and the second detection seat are both arranged above the conveyor belt device. The drive motor and the screw transmission device can cooperate to control the position of the laser ranging device.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides a dimension detector for processing a liquid level sensor, which has the following beneficial effects:

[0017] The dimension detector for processing liquid level sensors can clamp and fix liquid level sensors of different sizes through the cooperation of the detection box and detection mechanism, the clamping seat, the clamping block, the reset member and the adjusting member. The positions of the laser detection device and the image detection device can be adjusted through the provided conveyor belt device, the first detection seat and the second detection seat, so that the first alignment block, the second alignment block, the laser detection device and the image detection device can cooperate to perform dimension detection on the liquid level sensor, thereby improving the detection efficiency of the dimension detector. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a front view structural diagram of the utility model.

[0019] Figure 2 For the utility model Figure 1 Enlarged view of point A in the middle.

[0020] Figure 3 It is a partial structural diagram of the first detection component in the utility model.

[0021] Figure 4 It is a partial structural diagram of the clamping assembly in the utility model.

[0022] Figure 5 It is a partial structural diagram of the clamping seat and the second alignment block in the utility model.

[0023] Figure 6 It is a partial structural diagram of the second detection component in the utility model.

[0024] In the figure: 1. detection box; 2. conveyor belt device; 3. clamping seat; 4. clamping block; 5. reset member; 6. adjusting member; 7. first detection seat; 8. fixed seat; 9. second detection seat; 10. laser detection device; 11. laser distance measuring device; 12. drive motor; 13. screw transmission device; 14. first alignment block; 15. second alignment block; 16. mounting plate; 17. telescopic cylinder; 18. mounting block; 19. reset rod; 20. reset block; 21. reset spring; 22. adjusting spring; 23. guide rod; 24. guide block; 25. guide spring; 26. fixing strip; 27. clamping strip; 28. connecting block; 29. ​​image detection device; 30. adjusting tube. DETAILED DESCRIPTION

[0025] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.

[0026] Example 1: Please refer to Figure 1 - Figure 6A dimension detector for processing a liquid level sensor of the present embodiment comprises a detection box 1 and a detection mechanism arranged on the detection box 1; wherein the detection box 1 is provided with a through slot, in which a conveyor device 2 for transporting the liquid level sensor can be detachably installed; the detection mechanism comprises a plurality of clamping assemblies arranged on the conveyor device 2, a first detection assembly movably arranged on the inner side of the detection box 1 and a second detection assembly arranged on one side of the first detection assembly; the clamping assembly comprises a clamping seat 3 detachably arranged on the conveyor device 2, a clamping block 4 symmetrically and movably arranged on the clamping seat 3, a reset member 5 arranged on the inner side of the clamping seat 3 and connected to the bottom end of the clamping block 4 and a reset member 5 detachably installed on the outer side of the clamping seat 3 and connected to the reset member The adjusting member 6 connected to the member 5, the reset member 5 and the adjusting member 6 cooperate to enable the two groups of clamping blocks 4 to clamp and fix the liquid level sensor; the first detection component includes a first detection seat 7 movably arranged inside the detection box 1, a fixing seat 8 detachably fixedly arranged at the bottom of the first detection seat 7, and an image detection device 29 detachably connected to the fixing seat 8, and the image detection device 29 can take a picture of the liquid level sensor and detect the size data of the liquid level sensor in the image; the second detection component includes a second detection seat 9 arranged on one side of the first detection seat 7, a plurality of groups of laser detection devices 10 symmetrically and movably arranged at the lower end of the second detection seat 9, and a laser distance measuring device detachably installed on one side of the laser detection device 10 The device 11, the second detection seat 9 is provided with a driving motor 12 for controlling the movement of the laser detection device 10 and a screw transmission device 13 connected to the output shaft of the driving motor 12; the detection mechanism also includes a first alignment block 14 vertically fixedly arranged at the upper end of the clamping seat 3 and a second alignment block 15 movably arranged at the upper end of the clamping seat 3, the first alignment block 14 and the second alignment block 15 are respectively arranged at both ends of the liquid level sensor, and can be connected to the laser detection device 10 signal, the laser detection device 10 can cooperate with the first alignment block 14 and the second alignment block 15 respectively, and can detect the length size of the liquid level sensor, insert the liquid level sensor into the two groups of clamping blocks 4, so that the first alignment block 14 and the second alignment block 15 are aligned with each other. The alignment blocks 15 are respectively fitted with the two ends of the liquid level sensor, the conveyor belt device 2 is started, the liquid level sensor is controlled to move, the first detection seat 7 and the second detection seat 9 are moved to the top of the conveyor belt device 2, the image detection device 29 can take a picture of the liquid level sensor and detect the size data of the liquid level sensor in the image, the drive motor 12 and the screw transmission device 13 control the laser detection device 10 to move horizontally, the laser detection device 10 is started, so that the two groups of laser detection devices 10 correspond to the first alignment block 14 and the second alignment block 15 respectively, the laser ranging device 11 is started, the distance between the two groups of laser detection devices 10 is measured, and the length dimension of the liquid level sensor is measured.

[0027] The detection mechanism also includes several groups of mounting plates 16 detachably arranged on the inner top surface of the detection box 1 and several groups of telescopic cylinders 17 detachably fixed on the mounting plates 16. The top of the first detection seat 7 and the top of the second detection seat 9 are both provided with mounting blocks 18 detachably connected to the output shaft of the telescopic cylinder 17. The telescopic cylinder 17 and the mounting block 18 cooperate to control the first detection seat 7 and the second detection seat 9 to adjust the height position. Starting the telescopic cylinder 17 drives the first detection seat 7 and the second detection seat 9 to move, thereby adjusting the height position of the image detection device 29 and the laser detection device 10.

[0028] The clamping block 4 is set to be made of flexible material and can fit with the outer wall of the liquid level sensor. The bottom end of the clamping block 4 is provided with a first reinforcement block connected to the reset member 5. The upper end surface of the clamping seat 3 is provided with a first groove that fits with the outer wall of the liquid level sensor. Two groups of clamping blocks 4 are respectively arranged on both sides of the first groove. The interior of the clamping seat 3 is provided with a reset groove for the reset member 5 to move. The reset member 5 includes a reset rod 19 vertically installed in the reset groove, a reset block 20 slidably arranged on the reset rod 19, and a reset spring 21 sleeved on the reset rod 19. The reinforcement block is vertically arranged on the reset block 20, and the two ends of the reset spring 21 are respectively connected to the reset rod 19 and the reset block 20. The adjusting member 6 includes an adjusting tube 30 threadedly installed on the clamping seat 3 and an adjusting spring 22 arranged at one end of the adjusting tube 30. One end of the reset rod 19 is arranged in the adjusting tube 30, and the other end of the adjusting spring 22 is fitted with one side of the reset block 20. The reset rod 19, the reset block 20 and the reset spring 21 cooperate to enable the clamping block 4 to clamp and fix the liquid level sensor. The adjusting tube 30 and the adjusting spring 22 cooperate to adjust the position of the reset block 20. The liquid level sensor is inserted into the two groups of clamping blocks 4, so that the liquid level sensor squeezes the clamping block 4, so that the clamping can drive the reset block 20 to slide on the reset rod 19 through the reinforcement block. The reset spring 21 resets the reset block 20, so that the clamping block 4 is fitted with the outer wall of the liquid level sensor. The adjusting tube 30 is rotated to drive the adjusting spring 22 to move, thereby controlling the reset block 20 to slide on the reset rod 19 and adjusting the position of the reset block 20.

[0029] A second groove is provided on the clamping seat 3, in which a guide rod 23 and a guide block 24 sleeved on the guide rod 23 are provided, a second reinforcement block connected to the second alignment block 15 is provided at the upper end of the guide block 24, and a guide spring 25 connected to the guide block 24 is sleeved on the guide rod 23. The cooperation of the guide rod 23, the guide block 24 and the guide spring 25 can make the second alignment block 15 fit with one end of the liquid level sensor, and the movement of the second alignment block 15 drives the second reinforcement block to move, and the second reinforcement block drives the guide block 24 to slide on the guide rod 23, and the guide spring 25 resets the guide block 24.

[0030] A fixing strip 26 with a "convex"-shaped structure is provided at the upper end of the image detection device 29, and a clamping strip 27 that is clamped with the fixing seat 8 is symmetrically provided on the outer surface of the fixing strip 26. A fixing groove that fits the fixing strip 26 is provided on the fixing seat 8, and a clamping slot that engages with the clamping strip 27 is provided on the fixing seat 8. The fixing strip 26 is inserted into the fixing groove, and the clamping strip 27 is clamped into the slot, and the image detection device 29 is installed on the fixing seat 8.

[0031] A connecting block 28 connected to the laser ranging device 11 is provided on the screw transmission device 13. Two sets of drive motors 12 are respectively arranged on the front and rear sides of the second detection seat 9. The first detection seat 7 and the second detection seat 9 are both arranged above the conveyor belt device 2. The drive motor 12 and the screw transmission device 13 can cooperate to control the position of the laser ranging device 11.

[0032] When a size detector for processing a liquid level sensor is used, the liquid level sensor is inserted into two groups of clamping blocks 4, so that the first alignment block 14 and the second alignment block 15 are respectively attached to the two ends of the liquid level sensor, the conveyor belt device 2 is started, the liquid level sensor is controlled to move, the first detection seat 7 and the second detection seat 9 are moved to the top of the conveyor belt device 2, the image detection device 29 can take a picture of the liquid level sensor and detect the size data of the liquid level sensor in the image, the driving motor 12 and the screw transmission device 13 control the laser detection device 10 to move horizontally, the laser detection device 10 is started, so that the two groups of laser detection devices 10 correspond to the first alignment block 14 and the second alignment block 15 one by one, the laser distance measuring device 11 is started, the distance between the two groups of laser detection devices 10 is measured, and the length size of the liquid level sensor is measured;

[0033] Start the telescopic cylinder 17 to drive the first detection seat 7 and the second detection seat 9 to move, thereby adjusting the height positions of the image detection device 29 and the laser detection device 10, insert the liquid level sensor into the two sets of clamping blocks 4, so that the liquid level sensor squeezes the clamping block 4, so that the clamping can drive the reset block 20 to slide on the reset rod 19 through the reinforcement block, and the reset spring 21 resets the reset block 20, so that the clamping block 4 fits the outer wall of the liquid level sensor, rotate the adjusting tube 30, drive the adjusting spring 22 to move, thereby controlling the reset block 20 to slide on the reset rod 19, adjust the position of the reset block 20, insert the fixing strip 26 into the fixing groove, clamp the card strip 27 into the card groove, and install the image detection device 29 on the fixing seat 8.

[0034] The dimension detector for processing liquid level sensors can clamp and fix liquid level sensors of different sizes through the provided detection box 1 and detection mechanism, the clamping seat 3, the clamping block 4, the reset member 5 and the adjusting member 6. The positions of the laser detection device 10 and the image detection device 29 can be adjusted through the provided conveyor belt device 2, the first detection seat 7 and the second detection seat 9, so that the first alignment block 14, the second alignment block 15, the laser detection device 10 and the image detection device 29 can cooperate to perform dimension detection on the liquid level sensor, thereby improving the detection efficiency of the dimension detector.

[0035] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. A dimension detector for processing a liquid level sensor, characterized in that: include: A detection box (1) and a detection mechanism arranged on the detection box (1); Wherein, the detection box (1) is provided with a through slot, in which a conveyor belt device (2) for transporting a liquid level sensor can be detachably installed; The detection mechanism comprises a plurality of clamping components arranged on the conveyor belt device (2), a first detection component movably arranged inside the detection box (1), and a second detection component arranged on one side of the first detection component; The clamping assembly comprises a clamping seat (3) detachably mounted on the conveyor belt device (2), a clamping block (4) symmetrically and movably mounted on the clamping seat (3), a reset member (5) disposed on the inner side of the clamping seat (3) and connected to the bottom end of the clamping block (4), and an adjusting member (6) detachably mounted on the outer side of the clamping seat (3) and connected to the reset member (5); The first detection assembly comprises a first detection seat (7) movably arranged inside the detection box (1), a fixing seat (8) detachably fixedly arranged at the bottom end of the first detection seat (7), and an image detection device (29) detachably connected to the fixing seat (8); The second detection assembly comprises a second detection seat (9) arranged on one side of the first detection seat (7), a plurality of groups of laser detection devices (10) symmetrically and movably arranged at the lower end of the second detection seat (9), and a laser distance measuring device (11) detachably mounted on one side of the laser detection device (10), and the second detection seat (9) is provided with a drive motor (12) for controlling the movement of the laser detection device (10) and a screw transmission device (13) connected to the output shaft of the drive motor (12); The detection mechanism further comprises a first alignment block (14) vertically fixedly arranged on the upper end of the clamping seat (3) and a second alignment block (15) movably arranged on the upper end of the clamping seat (3); the first alignment block (14) and the second alignment block (15) are respectively arranged at two ends of the liquid level sensor and can be connected to the laser detection device (10) by signal.

2. A dimension detector for processing a liquid level sensor as claimed in claim 1, characterized in that: The detection mechanism further comprises a plurality of groups of mounting plates (16) detachably mounted on the inner top surface of the detection box (1) and a plurality of groups of telescopic cylinders (17) detachably fixed to the mounting plates (16), wherein the top end of the first detection seat (7) and the top end of the second detection seat (9) are both provided with mounting blocks (18) detachably connected to the output shafts of the telescopic cylinders (17).

3. A dimension detector for processing a liquid level sensor as claimed in claim 1, characterized in that: The clamping block (4) is made of a flexible material and can fit against the outer wall of the liquid level sensor. The bottom end of the clamping block (4) is provided with a first reinforcement block connected to the reset member (5). The upper end surface of the clamping seat (3) is provided with a first groove that fits against the outer wall of the liquid level sensor. Two groups of the clamping blocks (4) are respectively arranged on both sides of the first groove. The interior of the clamping seat (3) is provided with a reset groove for the reset member (5) to move.

4. A dimension detector for processing a liquid level sensor as claimed in claim 3, characterized in that: The reset member (5) comprises a reset rod (19) vertically mounted in the reset groove, a reset block (20) slidably mounted on the reset rod (19), and a reset spring (21) sleeved on the reset rod (19); the reinforcement block is vertically mounted on the reset block (20); two ends of the reset spring (21) are respectively connected to the reset rod (19) and the reset block (20); the adjustment member (6) comprises an adjustment tube (30) threadedly mounted on the clamping seat (3) and an adjustment spring (22) arranged at one end of the adjustment tube (30); one end of the reset rod (19) is arranged in the adjustment tube (30), and the other end of the adjustment spring (22) is in contact with one side surface of the reset block (20).

5. A dimension detector for processing a liquid level sensor as claimed in claim 1, characterized in that: The clamping seat (3) is provided with a second groove, in which a guide rod (23) and a guide block (24) sleeved on the guide rod (23) are provided, an upper end of the guide block (24) is provided with a second reinforcement block connected to the second alignment block (15), and a guide spring (25) sleeved on the guide rod (23) and connected to the guide block (24) is provided.

6. A dimension detector for processing a liquid level sensor as claimed in claim 1, characterized in that: A fixing strip (26) in a "convex"-shaped structure is provided at the upper end of the image detection device (29), and a clamping strip (27) clamped to the fixing seat (8) is symmetrically provided on the outer surface of the fixing strip (26).

7. A dimension detector for processing a liquid level sensor as claimed in claim 1, characterized in that: The screw transmission device (13) is provided with a connecting block (28) connected to the laser distance measuring device (11), and the two sets of drive motors (12) are respectively arranged on the front and rear sides of the second detection seat (9), and the first detection seat (7) and the second detection seat (9) are both arranged above the conveyor belt device (2).