Radar pressure double-liquid-level monitor

By designing the wire release and clamping mechanism in the radar pressure dual level monitor, the problem of lowering and shaking of the pressure probe is solved, and the accuracy of liquid level monitoring is improved.

CN222505558UActive Publication Date: 2025-02-18SHENZHEN HUIQING IOT TECH CO LTD
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Patent Information

Application Number
CN202421122051.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-02-18
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

When the existing radar pressure dual level meter is used, the pressure probe will shake when lowered, affecting the accuracy of monitoring and inaccurate monitoring.

Method used

A radar pressure dual level monitor including a wire release mechanism and a wire clamping mechanism is designed. The wire release mechanism adjusts and stabilizes the height of the pressure probe on the data cable by combining the wire retracting plate, tooth ring, gear and half-roller to prevent shaking. The wire clamping mechanism uses springs and blocks to ensure that the data cable is laid smoothly and prevents skew.

Benefits of technology

Through the design of the wire release and wire clamping mechanism, the pressure probe is smoothly adjusted and stable wire release is achieved, avoiding data cable shaking and improving the accuracy of liquid level monitoring.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222505558U_ABST
Patent Text Reader

Abstract

The utility model discloses a radar pressure double-liquid-level monitor, which relates to the field of liquid level monitoring, solves the problem that a pressure probe of the existing radar pressure double-liquid-level monitor is easy to shake when being lowered, and comprises a monitor body and a data rod fixedly arranged at the bottom of the monitor body, the installation box is fixedly installed at the bottom of the data rod, a radar cover is fixedly installed at one end of the installation box, a pressure probe is arranged at the other end of the installation box, and an installation flange is fixedly connected to the outer side of the data rod; the pay-off mechanism is used for adjusting the height of the pressure probe, the pay-off mechanism is installed on the outer side of the data rod, the data cable is downwards paid off in a swinging mode through repeated friction and pushing of the outer side of the data cable through the pay-off mechanism, the data cable is prevented from shaking, and therefore the effect of stably adjusting the height is achieved.
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Description

Technical Field

[0001] The utility model relates to the field of liquid level monitoring, in particular to a radar pressure dual liquid level monitor. Background Art

[0002] Radar level meter is a general radar level meter. It is a measuring instrument based on the time travel principle. Radar waves run at the speed of light. The running time can be converted into a level signal through electronic components. The probe emits a high-frequency pulse that propagates at the speed of light in space. When the pulse encounters the surface of the material, it is reflected back and received by the receiver in the instrument, and the distance signal is converted into a level signal.

[0003] In order to facilitate multi-environment liquid level detection, radar and pressure dual liquid level detection methods are used for corresponding detection. When the existing radar pressure dual liquid level meter is in use, the pressure probe will shake when it is lowered, affecting the accuracy of monitoring and causing inaccurate monitoring. For this reason, technical personnel in this field provide a radar pressure dual liquid level monitor to solve the problems raised in the above background technology. Utility Model Content

[0004] The purpose of the utility model is to provide a radar pressure dual liquid level monitor, which can solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a radar pressure dual liquid level monitor, comprising a monitor body and a data rod fixedly installed at the bottom of the monitor body, and also comprising: a mounting box fixedly installed at the bottom of the data rod, a radar cover fixedly installed at one end of the mounting box, a pressure probe provided at the other end of the mounting box, a mounting flange fixedly connected to the outer side of the data rod, for mounting the monitor body in the barrel wall of a liquid storage barrel; a wire-releasing mechanism, for adjusting the height of the pressure probe, the wire-releasing mechanism being installed at the outer side of the data rod; a wire-clamping mechanism, for steadily releasing the wire of the pressure probe, the wire-clamping mechanism being installed inside the mounting box.

[0006] Preferably, the pay-off mechanism includes a mounting shell fixedly mounted on the top of the mounting flange, the top of the mounting shell is provided with an opening for mounting the data rod, a take-up reel is installed on the outer side of the data rod, a data cable is installed between the bottom of the take-up reel and the pressure probe, the take-up reel adjusts the height of the pressure probe through the data cable, the surfaces of the mounting flange and the mounting box are provided with through holes for limiting the sliding of the data cable, a gear ring is fixedly connected to the outer side of the take-up reel, the take-up reel can drive the gear ring to rotate synchronously, and a gear matching the gear ring is rotatably installed inside the mounting box. The inner side of the gear is fixedly connected with a rotating rod extending to the bottom of the mounting flange, the end of the rotating rod away from the gear is fixedly connected with a half roller in contact with the outer side of the data cable, and the outer side of the data cable is pushed by repeated friction of the half roller, and an installation groove for limiting the rotation of the half roller is provided at one end of the installation box close to the data cable. The take-up reel can release the pressure probe on the data cable downward, and rotate the rotating rod on the gear through the gear ring, and utilize the outer side of the half roller to repeatedly rub and push the outer side of the data cable, so that the data cable is released downward in a swinging manner to prevent the data cable from shaking.

[0007] Preferably, the wire clamping mechanism includes a stop block installed inside the installation box, a cavity for limiting the sliding of the stop block is provided on the inner side of the installation groove, a spring is fixedly connected between the stop block and the inner wall of the cavity, a guide groove for installing the spring is provided at one end of the stop block, and the inner side of the guide groove has two guide plates symmetrically distributed on both sides of the spring for limiting sliding, thereby improving the smoothness of the movement of the stop block, and the guide plate is fixedly installed on the inner wall of the cavity, and the elasticity of the spring is used to make the stop block stably press against the outer side of the data cable to facilitate contact with the outer side of the semi-roller.

[0008] Preferably, a plurality of positioning grooves corresponding to the mounting holes of the mounting flange are provided on the top of the mounting shell to facilitate installation via hardware.

[0009] Preferably, a positioning plate for mounting the rotating rod is provided at one end of the installation box close to the data cable, so as to improve the stability of the rotation of the rotating rod.

[0010] Preferably, the outer side of the half roller is made of rubber material to increase the friction between the outer side of the half roller and the data cable.

[0011] Preferably, the stop block is an arc-shaped concave structure at one end away from the spring, so as to stop against the outer side of the data cable.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The utility model uses a wire-releasing mechanism and a wire-reel to release the pressure probe on the data cable downward, and rotates the rotating rod on the gear through a gear ring. The outer side of the semi-roller is used to repeatedly rub and push the outer side of the data cable, so that the data cable is released downward in a swinging manner to prevent the data cable from shaking, thereby achieving the effect of stably adjusting the height.

[0014] 2. The utility model uses the wire clamping mechanism and the elasticity of the spring to make the abutment block steadily abut against the outer side of the data cable, so as to facilitate contact with the outer side of the half roller, thereby preventing the data cable from being skewed when moving, thereby achieving the effect of stable wire release. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the radar cover and the pressure probe in the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the take-up reel and data cable in the utility model;

[0018] Figure 4 This is a schematic diagram of the installation box and the half roller structure in the utility model;

[0019] Figure 5 It is a schematic diagram of the structure of the wire clamping mechanism in the utility model.

[0020] In the figure: 1. Monitor body; 2. Data rod; 3. Pay-off mechanism; 301. Mounting shell; 302. Take-up reel; 303. Data cable; 304. Gear ring; 305. Gear; 306. Rotating rod; 307. Half roller; 4. Wire clamping mechanism; 401. Stop block; 402. Spring; 403. Guide plate; 5. Mounting box; 6. Pressure probe; 7. Mounting flange; 8. Positioning plate; 9. Radar cover. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Embodiment 1

[0023] See also Figure 1-Figure 4The radar pressure dual liquid level monitor shown in the figure includes a monitor body 1 and a data rod 2 fixedly installed at the bottom of the monitor body 1, and also includes: a mounting box 5 fixedly installed at the bottom of the data rod 2, a radar cover 9 fixedly installed at one end of the mounting box 5, a pressure probe 6 is arranged at the other end of the mounting box 5, a mounting flange 7 is fixedly connected to the outer side of the data rod 2, and is used to install the monitor body 1 in the barrel wall of the liquid storage barrel; a wire-releasing mechanism 3 is used to adjust the height of the pressure probe 6, and the wire-releasing mechanism 3 is installed on the outer side of the data rod 2; a wire-clamping mechanism 4 is used to steadily release the pressure probe 6, and the wire-clamping mechanism 4 is installed inside the mounting box 5.

[0024] See also Figure 2-Figure 4 The pay-off mechanism 3 shown in the figure includes a mounting shell 301 fixedly mounted on the top of the mounting flange 7. An opening for mounting the data rod 2 is provided on the top of the mounting shell 301. A take-up drum 302 is installed on the outside of the data rod 2. A data cable 303 is installed between the bottom of the take-up drum 302 and the pressure probe 6. The take-up drum 302 adjusts the height of the pressure probe 6 through the data cable 303. The surfaces of the mounting flange 7 and the mounting box 5 are provided with through holes for limiting the sliding of the data cable 303. A gear ring 304 is fixedly connected to the outside of the take-up drum 302. The take-up reel 302 can drive the gear ring 304 to rotate synchronously. A gear 305 matching the gear ring 304 is installed in the installation box 5. A rotating rod 306 extending to the bottom of the installation flange 7 is fixedly connected to the inner side of the gear 305. A half roller 307 in contact with the outer side of the data cable 303 is fixedly connected to the end of the rotating rod 306 away from the gear 305. The outer side of the data cable 303 is pushed by the half roller 307 through repeated friction. An installation groove for the half roller 307 to limit the rotation is opened at one end of the installation box 5 close to the data cable 303.

[0025] The user can start the take-up drum 302 to release the pressure probe 6 on the data cable 303 downward, and when the take-up drum 302 rotates, the gear ring 304 drives the rotating rod 306 on the gear 305 to rotate, so that the rotating rod 306 drives the half roller 307 to rotate. When the arc surface of the half roller 307 contacts the outer side of the data cable 303, the data cable 303 is pushed to rotate, and when the plane of the half roller 307 rotates toward the data cable 303, the torque is used to return the data cable 303 to its original position, which can repeatedly rub and push the outer side of the data cable 303, so that the data cable 303 is released downward in a rotating and swinging manner, thereby preventing the data cable 303 from shaking significantly, thereby achieving the effect of smoothly adjusting the height.

[0026] See also Figure 4 and Figure 5The wire clamping mechanism 4 shown in the figure includes a stopper 401 installed inside the installation box 5, a cavity for limiting sliding of the stopper 401 is provided on the inner side of the installation groove, a spring 402 is fixedly connected between the stopper 401 and the inner wall of the cavity, a guide groove for installing the spring 402 is provided at one end of the stopper 401, and two guide plates 403 symmetrically distributed on both sides of the spring 402 are provided on the inner side of the guide groove for limiting sliding, so as to improve the stability of the movement of the stopper 401, and the guide plate 403 is fixedly installed on the inner wall of the cavity;

[0027] The stopper 401 can use the elasticity of the spring 402 to press against the outside of the data cable 303, so as to contact the outside of the half roller 307. When the data cable 303 is released downward, the arc surface of the half roller 307 can be attached to the outside of the data cable 303, thereby achieving a smooth release effect.

[0028] The working principle of smoothly delivering the pressure probe 6 is as follows: first, the user installs the monitor body 1 on the wall of the liquid storage barrel through the mounting flange 7, and starts the take-up drum 302, so that the take-up drum 302 delivers the pressure probe 6 on the data cable 303 downward, and the take-up drum 302 drives the rotating rod 306 on the gear 305 to rotate through the gear ring 304, so that the rotating rod 306 drives the half roller 307 to rotate, and when the arc surface of the half roller 307 contacts the outer side of the data cable 303, the data cable 303 is pushed to rotate, and When the plane of the half roller 307 rotates toward the data cable 303, the torque is used to return the data cable 303 to its original position, which can repeatedly rub and push the outer side of the data cable 303, so that the data cable 303 is released downward in a rotating and swinging manner, thereby preventing the data cable 303 from shaking significantly. In addition, the elasticity of the spring 402 is used to make the stop block 401 press against the outer side of the data cable 303, so that the arc surface of the half roller 307 is in contact with the outer side of the data cable 303, thereby achieving the effect of smoothly adjusting the height.

[0029] Embodiment 2

[0030] See also Figure 3-Figure 5 This embodiment further explains the first embodiment. The top of the mounting shell 301 in the figure is provided with a plurality of positioning grooves corresponding to the mounting holes of the mounting flange 7, which is convenient for installation through firmware. The end of the mounting box 5 close to the data cable 303 is provided with a positioning plate 8 for installing the rotating rod 306, so as to improve the stability of the rotation of the rotating rod 306.

[0031] In this embodiment, when installing the fastener, the user can press the nut against the positioning groove of the installation shell 301 to reduce the contact surface of the nut, making it easier to disassemble the nut during later maintenance, thereby facilitating installation.

[0032] Embodiment 3

[0033] See also Figure 4 and Figure 5 This implementation further illustrates other embodiments. The outer side of the half roller 307 shown in the figure is made of rubber material to increase the friction between the outer side of the half roller 307 and the data cable 303. The arc-shaped concave structure of the end of the stop block 401 away from the spring 402 facilitates the stop of the outer side of the data cable 303.

[0034] In this embodiment, the purpose is that when the half roller 307 rotates, the rubber material on the surface of the half roller 307 can be used to increase the friction between the half roller 307 and the data cable 303, so as to facilitate the rotation of the data cable 303.

[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include"-"comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process-method-article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process-method-article or device.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A radar pressure dual liquid level monitor, comprising a monitor body (1) and a data rod (2) fixedly mounted at the bottom of the monitor body (1), characterized in that: Also includes: A mounting box (5) fixedly mounted on the bottom of the data rod (2), a radome (9) fixedly mounted on one end of the mounting box (5), a pressure probe (6) disposed on the other end of the mounting box (5), and a mounting flange (7) fixedly connected to the outer side of the data rod (2); A wire-releasing mechanism (3) for adjusting the height of the pressure probe (6), wherein the wire-releasing mechanism (3) is installed on the outside of the data rod (2); The wire clamping mechanism (4) is used to smoothly release the wire of the pressure probe (6), and the wire clamping mechanism (4) is installed inside the installation box (5).

2. The radar pressure dual liquid level monitor according to claim 1, characterized in that: The wire-releasing mechanism (3) comprises a mounting shell (301) fixedly mounted on the top of the mounting flange (7); an opening for mounting the data rod (2) is provided on the top of the mounting shell (301); a wire-receiving drum (302) is installed on the outer side of the data rod (2); a data cable (303) is installed between the bottom of the wire-receiving drum (302) and the pressure probe (6); a through hole for limiting the sliding of the data cable (303) is provided on the surface of the mounting flange (7) and the mounting box (5); the outer side of the wire-receiving drum (302) is fixedly connected to the data cable (303). A gear ring (304) is connected to the installation box (5), and a gear (305) matching the gear ring (304) is rotatably installed inside the installation box (5). A rotating rod (306) extending to the bottom of the installation flange (7) is fixedly connected to the inner side of the gear (305). The rotating rod (306) is fixedly connected to one end away from the gear (305) and is in contact with the outer side of the data cable (303). An installation groove for limiting the rotation of the half roller (307) is provided at one end of the installation box (5) close to the data cable (303).

3. The radar pressure dual liquid level monitor according to claim 2, characterized in that: The wire clamping mechanism (4) comprises a stopper (401) installed inside the installation box (5); a cavity for limiting sliding of the stopper (401) is provided on the inner side of the installation groove; a spring (402) is fixedly connected between the stopper (401) and the inner wall of the cavity; a guide groove for installing the spring (402) is provided at one end of the stopper (401); two guide plates (403) symmetrically distributed on both sides of the spring (402) are provided on the inner side of the guide groove for limiting sliding; the guide plates (403) are fixedly installed on the inner wall of the cavity.

4. The radar pressure dual liquid level monitor according to claim 2, characterized in that: The top of the mounting shell (301) is provided with a plurality of positioning grooves corresponding to the mounting holes of the mounting flange (7).

5. The radar pressure dual liquid level monitor according to claim 2, characterized in that: A positioning plate (8) for mounting the rotating rod (306) is provided at one end of the installation box (5) close to the data cable (303).

6. The radar pressure dual liquid level monitor according to claim 2, characterized in that: The outer side of the half roller (307) is made of rubber.

7. The radar pressure dual liquid level monitor according to claim 3, characterized in that: The stopper (401) is an arc-shaped concave structure at one end away from the spring (402).