Transfer type phase light detection equipment
By designing a phase light detection device with a phase light imaging module and a multi-axis linkage detection mechanism, the existing glass cover visual inspection equipment has been solved, and the 2D, 2.5D, and 3D are achieved. Comprehensive and meticulous inspection of glass products improves inspection efficiency and accuracy.
Patent Information
- Application Number
- CN202420649094.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-04-01
AI Technical Summary
Existing glass cover visual inspection equipment has low efficiency and poor accuracy, manual inspection can easily lead to misjudgment, and the equipment structure is complex and costly, making it difficult to achieve comprehensive and meticulous inspection of glass products.
A load-moving phase optical detection device is designed, including short side, front and back side and long side detection stations, and a phase optical imaging module and multi-axis linkage detection mechanism are used to achieve comprehensive 2D, 2.5D and 3D glass products. Test.
It improves inspection efficiency and accuracy, reduces manual operation, reduces inspection costs, and achieves comprehensive and meticulous inspection of the appearance of glass products, ensuring inspection quality and production capacity.
Smart Images

Figure CN222506185U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass product visual detection, in particular to a transfer type phase light detection device. Background Art
[0002] Glass cover plates are increasingly used in the field of intelligent electronic displays, and product quality is becoming more and more important in manufacturing. Therefore, defect detection of glass cover plates is an essential part of the manufacturing process.
[0003] At present, the industry generally uses human eyes for inspection, which hurts the eyes and cannot work stably and reliably. The efficiency is very low, and it is easy to cause misjudgment due to fatigue. The accuracy of the inspection is poor, and the quality cannot be guaranteed. In addition, it is inconvenient for inspectors to conduct handheld inspection, which is easy to cause secondary defects to the product. The glass cover plate is very thin and easy to break. Product inspectors cannot hold it for a long time for inspection. The detection rate is low and the inspection time is long. There are few such inspection equipment, and the number of inspection stations is too large. The structure layout is complex and bloated, and the cost is high. In visual inspection, there are problems such as unclear imaging, incomplete and detailed defect detection, and low accuracy and efficiency. For such equipment that directly takes pictures of glass placed on a belt line or a roller line, the vibration caused by the transmission causes the image to be wavy and different in brightness, which affects the judgment result of the inspection and causes misjudgment. In addition, the existing machine vision inspection equipment needs to manually adjust the angle of the product to be tested in order to complete the comprehensive inspection of the product to be tested. The inspection efficiency is low, which increases the inspection cost. In addition, defects need to be detected on multiple surfaces (such as the front and back) or sides of the appearance of the glass product. The above and other inspection methods may cause missed inspections. Utility Model Content
[0004] The purpose of the utility model is to provide a transfer type phase light detection device to solve the above-mentioned deficiencies in the prior art.
[0005] In order to achieve the above-mentioned object, the utility model provides the following technical solutions: a transfer type phase light detection device, comprising a short side detection station, a front and back side detection station is movably installed on the right side of the short side detection station, a long side detection station is movably installed on the right side of the front and back side detection station, and further comprising:
[0006] A short edge detection phase light imaging module, wherein the short edge detection phase light imaging module is movably mounted in the middle of the top of the inner cavity of the short edge detection station;
[0007] Two first product transfer components, the two first product transfer components are movably mounted on both sides of the inner cavity of the short side inspection station, the first product transfer components include component mounting seats, and four of the component mounting seats are movably mounted around the inner cavity of the short side inspection station;
[0008] A short side inspection and transfer assembly, the short side inspection and transfer assembly is movably mounted in the middle of the inner cavity of the short side inspection station, the short side inspection and transfer assembly comprises a first servo module mounting base plate, the first servo module mounting base plate is movably mounted in the middle of the inner cavity of the short side inspection station;
[0009] A cache jig, the cache jig being movably mounted on both sides of the bottom end of the inner cavity of the short edge detection station, the cache jig comprising a jig bottom plate, the jig bottom plate being movably mounted on both sides of the bottom end of the inner cavity of the short edge detection station;
[0010] Front and back phase light imaging modules, two of which are movably mounted in the inner cavity of the front and back detection station, and a partition is movably mounted in the middle of the inner cavity of the front and back detection station;
[0011] Front and back inspection, moving and carrying components, two of which are movably mounted on the front and back sides of the partition, and the front and back inspection, moving and carrying components include a second servo module mounting base plate, and the second servo module mounting base plate is movably mounted on the front and back sides of the partition;
[0012] A long edge detection phase light imaging module, wherein the long edge detection phase light imaging module is movably installed in the inner cavity of the long edge detection station;
[0013] Two second product transfer assemblies, which are movably mounted at two ends of the inner cavity of the long side inspection station, and the second product transfer assemblies have the same structure as the first product transfer assemblies;
[0014] The long side inspection and transfer assembly is movably mounted on both sides of the inner cavity of the long side inspection station. The long side inspection and transfer assembly includes a third servo module mounting base plate, and the third servo module mounting base plate is movably mounted on both sides of the inner cavity of the long side inspection station.
[0015] Furthermore, the first product transfer component also includes a linear module mounting plate, a drag chain mounting plate, a linear module, a module connecting plate, a reinforcement plate, a slide rail mounting plate, a first lifting cylinder, a cylinder connector, a push plate, a slide rail, a lifting plate, a horizontal adjustment plate, a reinforcement block, a suction cup mounting plate and a first vacuum suction cup. The linear module mounting plate is fixedly mounted on the bottom end of the component mounting seat, the bottom end of the drag chain mounting plate is fixedly mounted on the bottom end of the linear module mounting plate, the linear module is fixedly mounted on the middle of one side of the linear module mounting plate, the module connecting plate is fixedly mounted on one side of the output end of the linear module, the reinforcement plate is fixedly mounted on one side of the bottom end of the module connecting plate, and the slide rail mounting plate is fixedly mounted on the The bottom end of the connecting plate, the first lifting cylinder is fixedly installed in the middle of the bottom end of the module connecting plate, the slide rail is fixedly installed on one side of the slide rail mounting plate, the lifting plate is slidably installed on one side of the slide rail, the push plate is fixedly installed on the bottom end of one side of the lifting plate, the cylinder connecting head is fixedly installed in the middle of one side of the top of the push plate, and the cylinder connecting head is fixedly connected to the output end of the first lifting cylinder, the two horizontal adjustment plates are fixedly installed on both sides of one end of the lifting plate, the suction cup mounting plate is fixedly installed at the bottom end of the horizontal adjustment plate, the reinforcement block is fixedly installed between the horizontal adjustment plate and the suction cup mounting plate, the first vacuum suction cup is fixedly installed around the bottom end of the suction cup mounting plate, and the bottom end of the first vacuum suction cup adsorbs the product.
[0016] Furthermore, the short side inspection and transfer assembly also includes a first servo module, a first movable plate, a support plate, a reinforcing rib, a height adjustment plate and a first adsorption plate. The first servo module is fixedly mounted on the top of the first servo module mounting base plate, the first movable plate is fixedly mounted on the output end of the first servo module, the two support plates are fixedly mounted on both ends of one side of the first movable plate, the height adjustment plate is fixedly mounted on one side of the support plate, the reinforcing rib is fixedly mounted between the support plate and the first movable plate, and the first adsorption plate is fixedly mounted on the top of the height adjustment plate.
[0017] Furthermore, the cache jig also includes a first jig adjustment plate, a second jig adjustment plate, a support column, a mounting plate, a product placement plate, a limit pin, an X-axis cylinder, an X-axis positioning block, a Y-axis cylinder and a Y-axis positioning block. The two first jig adjustment plates are fixedly mounted on both sides of the top of the jig base plate, the second jig adjustment plate is fixedly mounted in the middle of the top of the jig base plate, the four support columns are fixedly mounted around the top of the second jig adjustment plate, the mounting plate is fixedly mounted on the top of the support column, the product placement plate is fixedly mounted on the top of the mounting plate, and several limit pins are fixedly mounted around the top of the product placement plate. The X-axis cylinder is fixedly mounted on one side of the product placement plate, the X-axis positioning block is fixedly mounted in the middle of one side of the product placement plate, the Y-axis cylinder is fixedly mounted on one side of the top of the product placement plate, and the Y-axis positioning block is fixedly mounted on one side of the top of the product placement plate.
[0018] Furthermore, the front and back inspection and transfer assembly also includes a second servo module, a carrier plate, an X-axis limit adjustment plate, a Y-axis limit adjustment plate, a second lifting cylinder, a rotating plate, a first rotating cylinder, a second vacuum suction cup, a rotating cylinder mounting plate and a lifting cylinder mounting plate. The second servo module is fixedly mounted on the top of the second servo module mounting base plate, the second lifting cylinder is slidably mounted on the output end of the second servo module, the lifting cylinder mounting plate is fixedly mounted on both ends of the second lifting cylinder, the bottom end of the rotating cylinder mounting plate is fixedly mounted on the top of the output end of the second lifting cylinder, the carrier plate is fixedly mounted on the top of the rotating cylinder mounting plate, the two X-axis limit adjustment plates are fixedly mounted on both sides of the top of the carrier plate, the two Y-axis limit adjustment plates are fixedly mounted on both sides of the top of the carrier plate, the first rotating cylinder is fixedly mounted on the top of the rotating cylinder mounting plate, the rotating plate is fixedly mounted on the top of the output shaft of the first rotating cylinder, and a plurality of the second vacuum suction cups are fixedly mounted around the top of the rotating plate.
[0019] Furthermore, the long side inspection and transfer assembly also includes a third servo module, a second movable plate, an extension plate, a vertical plate, an adjustment plate, a vertical plate reinforcement plate, a second rotary cylinder and a second adsorption plate. The third servo module is fixedly mounted on the top of the third servo module mounting base plate, the second movable plate is slidably mounted on the output end of the third servo module, the two extension plates are fixedly mounted on both sides of the top of the second movable plate, the vertical plate is fixedly mounted on the middle of one side of the top of the extension plate, the adjustment plate is fixedly mounted on one side of the vertical plate, the vertical plate reinforcement plate is fixedly mounted between the extension plate and the vertical plate, the second rotary cylinder is fixedly mounted on one side of the adjustment plate, and the second adsorption plate is fixedly mounted on the top of the output shaft of the second rotary cylinder.
[0020] Compared with the prior art, the utility model has the following beneficial effects:
[0021] The utility model adopts phase light imaging module detection, the detection is comprehensive and accurate, the mechanism design is ingenious, and the multi-axis linkage detection mechanism cooperates, so it can realize fast photography of product defects and fully adapt to the coverage of 2D, 2.5D, and 3D glass products, so that the detection efficiency is greatly improved, and simultaneous detection of workstations is realized, which improves work efficiency. The overall structure is compact and the layout is reasonable. In the process of appearance inspection of workpieces, no manual operation is required, the degree of automation and detection accuracy are improved, and the quality of workpiece inspection is guaranteed. In addition, the degree of automation is high, the efficiency is high, the production capacity is improved, the labor intensity of manual labor is reduced, and the loading and unloading efficiency is improved. Moreover, the overall structure is simple and compact, reasonable and ingenious, easy to maintain, high cleanliness, smaller space occupancy and fast switching configuration, easy to use, strong versatility, strong equipment scalability, and loading and unloading modules are convenient for docking with upstream and downstream equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0023] Figure 1 The overall structural diagram provided for the embodiment of the utility model;
[0024] Figure 2 The overall front view structural diagram provided for the embodiment of the utility model;
[0025] Figure 3 A schematic diagram of the structure of a short edge detection station provided by an embodiment of the utility model;
[0026] Figure 4 A schematic diagram of the front view structure of a short side detection station provided by an embodiment of the utility model;
[0027] Figure 5 A schematic diagram of the overall structure of a short side inspection station provided by an embodiment of the utility model from a top view;
[0028] Figure 6 A schematic diagram of the structure of a product transfer assembly provided by an embodiment of the utility model;
[0029] Figure 7 A schematic diagram of the structure of the short side inspection and transfer assembly provided in an embodiment of the utility model;
[0030] Figure 8 A schematic diagram of the structure of a cache fixture provided by an embodiment of the utility model;
[0031] Fig. 9 A schematic diagram of the front and back surface inspection station structure provided by an embodiment of the utility model;
[0032] Fig.10 A schematic diagram of the structure of the front and back inspection, transfer and loading components provided by an embodiment of the utility model;
[0033] Fig.11 A schematic diagram of the front view of the front and back inspection, transfer and loading assembly structure provided in an embodiment of the utility model;
[0034] Fig.12 A schematic diagram of the structure of a long side detection station provided by an embodiment of the utility model;
[0035] Fig.13 A schematic diagram of the front view structure of a long side detection station provided by an embodiment of the utility model;
[0036] Fig.14A schematic diagram of the top view of the long side inspection station provided by an embodiment of the utility model;
[0037] Fig.15 A schematic diagram of the structure of a long side inspection and transfer assembly provided in an embodiment of the utility model.
[0038] Description of reference numerals:
[0039] 1. Short side inspection station; 1-1. Short side inspection phase light imaging module; 1-2. First product transfer assembly; 1-3. Short side inspection transfer assembly; 1-4. Cache fixture; 1-2-1. Component mounting seat; 1-2-2. Linear module mounting plate; 1-2-3. Drag chain mounting plate; 1-2-4. Linear module; 1-2-5. Module connecting plate; 1-2-6. Reinforcement plate; 1-2-7. Slide rail mounting plate; 1-2-8. First lifting cylinder; 1-2-9. Cylinder connector; 1-2-10. Push plate; 1-2-11. Slide rail; 1-2-12. Lifting plate; 1-2-1 3. Horizontal adjustment plate; 1-2-14. Reinforcement block; 1-2-15. Suction cup mounting plate; 1-2-16. First vacuum suction cup; 1-3-1. First servo module mounting base plate; 1-3-2. First servo module; 1-3-3. First moving plate; 1-3-4. Support plate; 1-3-5. Reinforcement rib; 1-3-6. Height adjustment plate; 1-3-7. First adsorption plate; 1-4-1. Fixture base plate; 1-4-2. First fixture adjustment plate; 1-4-3. Second fixture adjustment plate; 1-4-4. Support column; 1-4-5. Mounting plate; 1-4-6. Product placement plate ;1-4-7, limit pin;1-4-8, X-axis cylinder;1-4-9, X-axis positioning block;1-4-10, Y-axis cylinder;1-4-11, Y-axis positioning block;2, front and back inspection station;2-1, front and back phase light imaging module;2-2, front and back inspection and transfer assembly;2-2-1, second servo module mounting base plate;2-2-2, second servo module;2-2-3, carrier plate;2-2-4, X-axis limit adjustment plate;2-2-5, Y-axis limit adjustment plate;2-2-6, second lifting cylinder;2-2-7, rotating plate;2-2-8, first rotating cylinder;2- 2-9, second vacuum suction cup; 2-2-10, rotating cylinder mounting plate; 2-2-11, lifting cylinder mounting plate; 3, long side inspection station; 3-1, long side inspection phase light imaging module; 3-2, second product transfer assembly; 3-3, long side inspection transfer assembly; 3-3-1, third servo module mounting base plate; 3-3-2, third servo module; 3-3-3, second movable plate; 3-3-4, extension plate; 3-3-5, vertical plate; 3-3-6, adjustment plate; 3-3-7, vertical plate reinforcement plate; 3-3-8, second rotating cylinder; 3-3-9, second adsorption plate; 4, product. DETAILED DESCRIPTION
[0040] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
[0041] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0042] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, "multiple" means two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0043] See also Figure 1-15 A transfer type phase light detection device comprises a short side detection station 1, a front and back side detection station 2 is movably installed on the right side of the short side detection station 1, a long side detection station 3 is movably installed on the right side of the front and back side detection station 2, and further comprises:
[0044] A short edge detection phase light imaging module 1-1, which is movably installed in the middle of the top of the inner cavity of the short edge detection station 1;
[0045] Two first product transfer components 1-2, the two first product transfer components 1-2 are movably mounted on both sides of the inner cavity of the short side inspection station 1, the first product transfer component 1-2 includes a component mounting seat 1-2-1, and four component mounting seats 1-2-1 are movably mounted around the inner cavity of the short side inspection station 1;
[0046] The short side inspection and transfer assembly 1-3 is movably mounted in the middle of the inner cavity of the short side inspection station 1. The short side inspection and transfer assembly 1-3 includes a first servo module mounting base plate 1-3-1, and the first servo module mounting base plate 1-3-1 is movably mounted in the middle of the inner cavity of the short side inspection station 1;
[0047] The cache jig 1-4 is movably mounted on both sides of the bottom end of the inner cavity of the short edge detection station 1. The cache jig 1-4 includes a jig bottom plate 1-4-1, and the jig bottom plate 1-4-1 is movably mounted on both sides of the bottom end of the inner cavity of the short edge detection station 1;
[0048] Front and back phase light imaging modules 2-1, two front and back phase light imaging modules 2-1 are movably installed in the inner cavity of the front and back detection station 2, and a partition is movably installed in the middle of the inner cavity of the front and back detection station 2;
[0049] Front and back inspection and transfer components 2-2, two front and back inspection and transfer components 2-2 are movably mounted on the front and rear sides of the partition, and the front and back inspection and transfer components 2-2 include a second servo module mounting base plate 2-2-1, and the second servo module mounting base plate 2-2-1 is movably mounted on the front and rear sides of the partition;
[0050] Long edge detection phase light imaging module 3-1, long edge detection phase light imaging module 3-1 is movably installed in the inner cavity of long edge detection station 3;
[0051] Two second product transfer components 3-2, the two second product transfer components 3-2 are movably installed at both ends of the inner cavity of the long side detection station 3, and the second product transfer components 3-2 have the same structure as the first product transfer components 1-2;
[0052] The long side inspection and transfer assembly 3-3 is movably installed on both sides of the inner cavity of the long side inspection station 3. The long side inspection and transfer assembly 3-3 includes a third servo module mounting base plate 3-3-1, and the third servo module mounting base plate 3-3-1 is movably installed on both sides of the inner cavity of the long side inspection station 3.
[0053] The first product transfer assembly 1-2 also includes a linear module mounting plate 1-2-2, a drag chain mounting plate 1-2-3, a linear module 1-2-4, a module connecting plate 1-2-5, a reinforcing plate 1-2-6, a slide rail mounting plate 1-2-7, a first lifting cylinder 1-2-8, a cylinder connecting head 1-2-9, a push plate 1-2-10, a slide rail 1-2-11, a lifting plate 1-2-12, a horizontal adjustment plate 1-2-13, a reinforcing block 1-2-14, a suction cup mounting plate 1-2-15 and a first vacuum suction cup 1- 2-16, the linear module mounting plate 1-2-2 is fixedly installed at the bottom of the component mounting seat 1-2-1, the bottom of the drag chain mounting plate 1-2-3 is fixedly installed at the bottom of the linear module mounting plate 1-2-2, the linear module 1-2-4 is fixedly installed in the middle of one side of the linear module mounting plate 1-2-2, the module connecting plate 1-2-5 is fixedly installed on one side of the output end of the linear module 1-2-4, the reinforcement plate 1-2-6 is fixedly installed on one side of the bottom end of the module connecting plate 1-2-5, and the slide rail mounting plate 1-2-7 is fixedly installed. Installed at the bottom of the module connecting plate 1-2-5, the first lifting cylinder 1-2-8 is fixedly installed in the middle of the bottom of the module connecting plate 1-2-5, the slide rail 1-2-11 is fixedly installed on one side of the slide rail mounting plate 1-2-7, the lifting plate 1-2-12 is slidably installed on one side of the slide rail 1-2-11, the push plate 1-2-10 is fixedly installed at the bottom of one side of the lifting plate 1-2-12, the cylinder connector 1-2-9 is fixedly installed in the middle of one side of the top of the push plate 1-2-10, and the cylinder connector 1-2-9 is connected to the first lifting cylinder 1-2-8. The output end of the cylinder 1-2-8 is fixedly connected, two horizontal adjustment plates 1-2-13 are fixedly installed on both sides of one end of the lifting plate 1-2-12, the suction cup mounting plate 1-2-15 is fixedly installed at the bottom of the horizontal adjustment plate 1-2-13, the reinforcement block 1-2-14 is fixedly installed between the horizontal adjustment plate 1-2-13 and the suction cup mounting plate 1-2-15, the first vacuum suction cup 1-2-16 is fixedly installed around the bottom of the suction cup mounting plate 1-2-15, and the bottom of the first vacuum suction cup 1-2-16 adsorbs the product 4;
[0054] The short side inspection and transfer assembly 1-3 also includes a first servo module 1-3-2, a first movable plate 1-3-3, a support plate 1-3-4, a reinforcing rib 1-3-5, a height adjustment plate 1-3-6 and a first adsorption plate 1-3-7. The first servo module 1-3-2 is fixedly mounted on the top of the first servo module mounting base plate 1-3-1, the first movable plate 1-3-3 is fixedly mounted on the output end of the first servo module 1-3-2, two support plates 1-3-4 are fixedly mounted on both ends of one side of the first movable plate 1-3-3, the height adjustment plate 1-3-6 is fixedly mounted on one side of the support plate 1-3-4, the reinforcing rib 1-3-5 is fixedly mounted between the support plate 1-3-4 and the first movable plate 1-3-3, and the first adsorption plate 1-3-7 is fixedly mounted on the top of the height adjustment plate 1-3-6;
[0055] The cache fixture 1-4 also includes a first fixture adjustment plate 1-4-2, a second fixture adjustment plate 1-4-3, a support column 1-4-4, a mounting plate 1-4-5, a product placement plate 1-4-6, a limit pin 1-4-7, an X-axis cylinder 1-4-8, an X-axis positioning block 1-4-9, a Y-axis cylinder 1-4-10 and a Y-axis positioning block 1-4-11. The two first fixture adjustment plates 1-4-2 are fixedly mounted on both sides of the top of the fixture base plate 1-4-1, the second fixture adjustment plate 1-4-3 is fixedly mounted on the middle of the top of the fixture base plate 1-4-1, and the four support columns 1-4-4 are fixedly mounted on the second fixture adjustment plate 1-4- 3 Around the top, the mounting plate 1-4-5 is fixedly mounted on the top of the support column 1-4-4, the product placement plate 1-4-6 is fixedly mounted on the top of the mounting plate 1-4-5, a number of limit pins 1-4-7 are fixedly mounted around the top of the product placement plate 1-4-6, the X-direction cylinder 1-4-8 is fixedly mounted on one side of the product placement plate 1-4-6, the X-direction positioning block 1-4-9 is fixedly mounted on the middle of one side of the product placement plate 1-4-6, the Y-direction cylinder 1-4-10 is fixedly mounted on one side of the top of the product placement plate 1-4-6, and the Y-direction positioning block 1-4-11 is fixedly mounted on one side of the top of the product placement plate 1-4-6;
[0056] The front and back inspection and transfer assembly 2-2 also includes a second servo module 2-2-2, a carrier plate 2-2-3, an X-axis limit adjustment plate 2-2-4, a Y-axis limit adjustment plate 2-2-5, a second lifting cylinder 2-2-6, a rotating plate 2-2-7, a first rotating cylinder 2-2-8, a second vacuum suction cup 2-2-9, a rotating cylinder mounting plate 2-2-10 and a lifting cylinder mounting plate 2-2-11. The second servo module 2-2-2 is fixedly mounted on the top of the second servo module mounting base plate 2-2-1, the second lifting cylinder 2-2-6 is slidably mounted on the output end of the second servo module 2-2-2, and the lifting cylinder mounting plate 2-2-11 is fixedly mounted on the second lifting cylinder 2-2- 6 at both ends, the bottom end of the rotating cylinder mounting plate 2-2-10 is fixedly mounted on the top of the output end of the second lifting cylinder 2-2-6, the carrier plate 2-2-3 is fixedly mounted on the top of the rotating cylinder mounting plate 2-2-10, two X-direction limit adjustment plates 2-2-4 are fixedly mounted on both sides of the top of the carrier plate 2-2-3, two Y-direction limit adjustment plates 2-2-5 are fixedly mounted on both sides of the top of the carrier plate 2-2-3, the first rotating cylinder 2-2-8 is fixedly mounted on the top of the rotating cylinder mounting plate 2-2-10, the rotating plate 2-2-7 is fixedly mounted on the top of the output shaft of the first rotating cylinder 2-2-8, and a plurality of second vacuum suction cups 2-2-9 are fixedly mounted around the top of the rotating plate 2-2-7;
[0057] The long side inspection and transfer assembly 3-3 also includes a third servo module 3-3-2, a second moving plate 3-3-3, an extension plate 3-3-4, a vertical plate 3-3-5, an adjustment plate 3-3-6, a vertical plate reinforcement plate 3-3-7, a second rotary cylinder 3-3-8 and a second adsorption plate 3-3-9. The third servo module 3-3-2 is fixedly mounted on the top of the third servo module mounting base plate 3-3-1, and the second moving plate 3-3-3 is slidably mounted on the output end of the third servo module 3-3-2. The two extension plates 3-3 -4 is fixedly mounted on both sides of the top of the second movable plate 3-3-3, the vertical plate 3-3-5 is fixedly mounted on the middle of one side of the top of the extension plate 3-3-4, the adjustment plate 3-3-6 is fixedly mounted on one side of the vertical plate 3-3-5, the vertical plate reinforcement plate 3-3-7 is fixedly mounted between the extension plate 3-3-4 and the vertical plate 3-3-5, the second rotary cylinder 3-3-8 is fixedly mounted on one side of the adjustment plate 3-3-6, and the second adsorption plate 3-3-9 is fixedly mounted on the top of the output shaft of the second rotary cylinder 3-3-8.
[0058] Working principle: When used, it includes the following steps:
[0059] S1, loading (by robot or manual) is placed in the buffer fixture 1-4, and the X-axis cylinder 1-4-8 and the Y-axis cylinder 1-4-10 position the product 4;
[0060] S2, the first product transfer component 1-2 moves the product 4 to the first adsorption plate 1-3-7 of the short side inspection station 1; (at the same time, the product of the short side inspection station 1 is transferred to the front and back inspection station 2);
[0061] S3. In the short edge inspection station 1, the first adsorption plate 1-3-7 moves the product 4 to the middle short edge inspection phase light imaging module 1-1 for inspection, and the first adsorption plates 1-3-7 on the left and right sides move in and out alternately;
[0062] S4. After the inspection at the short side inspection station 1, the product is transferred to the front and back side inspection station 2. In the front and back side inspection station 2, the second vacuum suction cup 2-2-9 is moved to the middle and firstly a photo inspection is performed by the front and back side phase light imaging module 2-2. Then, the first rotary cylinder 2-2-8 is started to exchange the position of the product 4 in the second vacuum suction cup 2-2-9. Since the supporting position of the product 4 is changed, the obstructed area can be completely photographed, so that the entire front and back sides of the large surface can be inspected.
[0063] S5. After being transferred to the long side inspection station 3, long side inspection is performed. Before the product is fed for inspection, the second adsorption plate 3-3-9 rotates the product by 90° so that the long side faces the field of view of the long side inspection phase light imaging module 3-1;
[0064] S6. After the inspection at the long side inspection station 3, the material is transferred to the buffer fixture 1-4 for unloading (by robot or manual unloading).
[0065] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A transfer type phase light detection device, comprising a short side detection station (1), a front and back side detection station (2) is movably mounted on the right side of the short side detection station (1), and a long side detection station (3) is movably mounted on the right side of the front and back side detection station (2), characterized in that: A short edge detection phase light imaging module (1-1), wherein the short edge detection phase light imaging module (1-1) is movably mounted at the middle of the top end of the inner cavity of the short edge detection station (1); Two first product transfer components (1-2), the two first product transfer components (1-2) are movably mounted on both sides of the inner cavity of the short side inspection station (1), the first product transfer component (1-2) comprises a component mounting seat (1-2-1), and four of the component mounting seats (1-2-1) are movably mounted around the inner cavity of the short side inspection station (1); A short edge inspection and transfer assembly (1-3), wherein the short edge inspection and transfer assembly (1-3) is movably mounted in the middle of the inner cavity of the short edge inspection station (1), and the short edge inspection and transfer assembly (1-3) comprises a first servo module mounting base plate (1-3-1), wherein the first servo module mounting base plate (1-3-1) is movably mounted in the middle of the inner cavity of the short edge inspection station (1); A cache jig (1-4), the cache jig (1-4) being movably mounted on both sides of the bottom end of the inner cavity of the short edge detection station (1), the cache jig (1-4) comprising a jig bottom plate (1-4-1), the jig bottom plate (1-4-1) being movably mounted on both sides of the bottom end of the inner cavity of the short edge detection station (1); A front and back surface phase light imaging module (2-1), wherein two of the front and back surface phase light imaging modules (2-1) are movably mounted in the inner cavity of the front and back surface detection station (2), and a partition is movably mounted in the middle of the inner cavity of the front and back surface detection station (2); Front and back inspection, transfer and carrying components (2-2), two of the front and back inspection, transfer and carrying components (2-2) are movably mounted on the front and rear sides of the partition, the front and back inspection, transfer and carrying components (2-2) include a second servo module mounting base plate (2-2-1), and the second servo module mounting base plate (2-2-1) is movably mounted on the front and rear sides of the partition; A long edge detection phase light imaging module (3-1), wherein the long edge detection phase light imaging module (3-1) is movably installed in the inner cavity of the long edge detection station (3); Two second product transfer assemblies (3-2), the two second product transfer assemblies (3-2) being movably mounted at two ends of the inner cavity of the long side inspection station (3), and the second product transfer assemblies (3-2) and the first product transfer assemblies (1-2) having the same structure; A long side inspection and transfer assembly (3-3), wherein the long side inspection and transfer assembly (3-3) is movably mounted on both sides of the inner cavity of the long side inspection station (3), and the long side inspection and transfer assembly (3-3) comprises a third servo module mounting base plate (3-3-1), wherein the third servo module mounting base plate (3-3-1) is movably mounted on both sides of the inner cavity of the long side inspection station (3).
2. The phase light detection device according to claim 1, characterized in that: The first product transfer assembly (1-2) also includes a linear module mounting plate (1-2-2), a drag chain mounting plate (1-2-3), a linear module (1-2-4), a module connecting plate (1-2-5), a reinforcing plate (1-2-6), a slide rail mounting plate (1-2-7), a first lifting cylinder (1-2-8), a cylinder connecting head (1-2-9), a push plate (1-2-10), a slide rail (1-2-11), a lifting plate (1-2-12), a horizontal adjustment plate (1-2-13), a reinforcing block (1-2-14), a suction cup mounting plate (1-2-15) and a first vacuum suction cup (1-2 -16), the linear module mounting plate (1-2-2) is fixedly mounted on the bottom end of the component mounting seat (1-2-1), the bottom end of the drag chain mounting plate (1-2-3) is fixedly mounted on the bottom end of the linear module mounting plate (1-2-2), the linear module (1-2-4) is fixedly mounted on the middle of one side of the linear module mounting plate (1-2-2), the module connecting plate (1-2-5) is fixedly mounted on one side of the output end of the linear module (1-2-4), the reinforcing plate (1-2-6) is fixedly mounted on one side of the bottom end of the module connecting plate (1-2-5), and the slide rail mounting plate (1-2-7) is fixedly mounted The first lifting cylinder (1-2-8) is fixedly mounted on the middle of the bottom of the module connecting plate (1-2-5), the slide rail (1-2-11) is fixedly mounted on one side of the slide rail mounting plate (1-2-7), the lifting plate (1-2-12) is slidably mounted on one side of the slide rail (1-2-11), the push plate (1-2-10) is fixedly mounted on the bottom of one side of the lifting plate (1-2-12), the cylinder connector (1-2-9) is fixedly mounted on the middle of one side of the top of the push plate (1-2-10), and the cylinder connector (1-2-9) is connected to the first lifting cylinder (1-2-8). The output end of the cylinder (1-2-8) is fixedly connected, the two horizontal adjustment plates (1-2-13) are fixedly mounted on both sides of one end of the lifting plate (1-2-12), the suction cup mounting plate (1-2-15) is fixedly mounted on the bottom end of the horizontal adjustment plate (1-2-13), the reinforcing block (1-2-14) is fixedly mounted between the horizontal adjustment plate (1-2-13) and the suction cup mounting plate (1-2-15), the first vacuum suction cup (1-2-16) is fixedly mounted around the bottom end of the suction cup mounting plate (1-2-15), and the product (4) is adsorbed on the bottom end of the first vacuum suction cup (1-2-16).
3. The phase light detection device according to claim 1, characterized in that: The short side inspection and transfer assembly (1-3) also includes a first servo module (1-3-2), a first movable plate (1-3-3), a support plate (1-3-4), a reinforcing rib (1-3-5), a height adjustment plate (1-3-6) and a first adsorption plate (1-3-7); the first servo module (1-3-2) is fixedly mounted on the top of the first servo module mounting base plate (1-3-1); the first movable plate (1-3-3) is fixedly mounted on the output end of the first servo module (1-3-2); the two support plates (1-3-4) are fixedly mounted on both ends of one side of the first movable plate (1-3-3); the height adjustment plate (1-3-6) is fixedly mounted on one side of the support plate (1-3-4); the reinforcing rib (1-3-5) is fixedly mounted between the support plate (1-3-4) and the first movable plate (1-3-3); and the first adsorption plate (1-3-7) is fixedly mounted on the top of the height adjustment plate (1-3-6).
4. The phase light detection device according to claim 1, characterized in that: The cache jig (1-4) further comprises a first jig adjustment plate (1-4-2), a second jig adjustment plate (1-4-3), a support column (1-4-4), a mounting plate (1-4-5), a product placement plate (1-4-6), a limit pin (1-4-7), an X-axis cylinder (1-4-8), an X-axis positioning block (1-4-9), a Y-axis cylinder (1-4-10) and a Y-axis positioning block (1-4-11), wherein the two first jig adjustment plates (1-4-2) are fixedly mounted on both sides of the top of the jig bottom plate (1-4-1), the second jig adjustment plate (1-4-3) is fixedly mounted on the middle of the top of the jig bottom plate (1-4-1), and the four support columns (1-4-4) are fixedly mounted on the second jig adjustment plate (1-4-3). ), the mounting plate (1-4-5) is fixedly mounted on the top of the support column (1-4-4), the product placement plate (1-4-6) is fixedly mounted on the top of the mounting plate (1-4-5), a plurality of limit pins (1-4-7) are fixedly mounted on the top of the product placement plate (1-4-6), the X-direction cylinder (1-4-8) is fixedly mounted on one side of the product placement plate (1-4-6), the X-direction positioning block (1-4-9) is fixedly mounted on the middle of one side of the product placement plate (1-4-6), the Y-direction cylinder (1-4-10) is fixedly mounted on one side of the top of the product placement plate (1-4-6), and the Y-direction positioning block (1-4-11) is fixedly mounted on one side of the top of the product placement plate (1-4-6).
5. The phase light detection device according to claim 1, characterized in that: The front and back inspection and transfer assembly (2-2) also includes a second servo module (2-2-2), a carrier plate (2-2-3), an X-axis limit adjustment plate (2-2-4), a Y-axis limit adjustment plate (2-2-5), a second lifting cylinder (2-2-6), a rotating plate (2-2-7), a first rotating cylinder (2-2-8), a second vacuum suction cup (2-2-9), a rotating cylinder mounting plate (2-2-10) and a lifting cylinder mounting plate (2-2-11), wherein the second servo module (2-2-2) is fixedly mounted on the top of the second servo module mounting base plate (2-2-1), the second lifting cylinder (2-2-6) is slidably mounted on the output end of the second servo module (2-2-2), and the lifting cylinder mounting plate (2-2-11) is fixedly mounted on the second lifting cylinder (2-2-6). ) at both ends, the bottom end of the rotating cylinder mounting plate (2-2-10) is fixedly mounted on the top of the output end of the second lifting cylinder (2-2-6), the carrier plate (2-2-3) is fixedly mounted on the top of the rotating cylinder mounting plate (2-2-10), the two X-direction limit adjustment plates (2-2-4) are fixedly mounted on both sides of the top of the carrier plate (2-2-3), the two Y-direction limit adjustment plates (2-2-5) are fixedly mounted on both sides of the top of the carrier plate (2-2-3), the first rotating cylinder (2-2-8) is fixedly mounted on the top of the rotating cylinder mounting plate (2-2-10), the rotating plate (2-2-7) is fixedly mounted on the top of the output shaft of the first rotating cylinder (2-2-8), and a plurality of the second vacuum suction cups (2-2-9) are fixedly mounted around the top of the rotating plate (2-2-7).
6. The phase light detection device according to claim 1, characterized in that: The long side inspection and transfer assembly (3-3) further comprises a third servo module (3-3-2), a second movable plate (3-3-3), an extension plate (3-3-4), a vertical plate (3-3-5), an adjustment plate (3-3-6), a vertical plate reinforcement plate (3-3-7), a second rotary cylinder (3-3-8) and a second adsorption plate (3-3-9); the third servo module (3-3-2) is fixedly mounted on the top of the third servo module mounting base plate (3-3-1); the second movable plate (3-3-3) is slidably mounted on the output end of the third servo module (3-3-2); the two extension plates (3-3 -4) are fixedly mounted on both sides of the top end of the second movable plate (3-3-3), the vertical plate (3-3-5) is fixedly mounted on the middle of one side of the top end of the extension plate (3-3-4), the adjustment plate (3-3-6) is fixedly mounted on one side of the vertical plate (3-3-5), the vertical plate reinforcement plate (3-3-7) is fixedly mounted between the extension plate (3-3-4) and the vertical plate (3-3-5), the second rotary cylinder (3-3-8) is fixedly mounted on one side of the adjustment plate (3-3-6), and the second adsorption plate (3-3-9) is fixedly mounted on the top end of the output shaft of the second rotary cylinder (3-3-8).