Scrap cleaning structure for crushed corn processing
By designing screening, pushing and sucking components for corn crushing processing, the problem of time-consuming and labor-consuming traditional corn kernel screening equipment and difficulty in cleaning up debris at one time is solved, and an efficient and automated corn crushing processing process is achieved.
Patent Information
- Application Number
- CN202420291996.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-09
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2034-02-09
AI Technical Summary
Existing corn kernel screening equipment requires manual operation, which is time-consuming and labor-intensive. It is difficult for traditional equipment to clean corn whiskers and corn cob debris at one time, affecting the processing quality of corn crushes.
A corn crushing debris cleaning structure is designed, including screening components, push components and suction components. The screening assembly uses a vibrating screen to screen corn kernels and corn squirts. The push assembly uses a cylinder to drive the push plate to push the corn cob debris, and the suction assembly sucks the corn squirt through the suction fan.
It realizes one-time cleaning of corn cob crumbs and corn whiskers, reduces the time and labor of manual operation, and improves the processing efficiency and quality of corn crushes.
Smart Images

Figure CN222511116U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of corn crushing processing, in particular to a debris cleaning structure used for corn crushing processing. Background Art
[0002] Corn crumbs, also known as corn residue, are a kind of food material, which contains nutrients such as protein, starch, cellulose, esters, etc. Corn kernels need to be screened before processing, and the corn silk and corn cob crumbs produced during threshing need to be screened out to prevent impurities from affecting the processing quality of corn crumbs.
[0003] The Chinese utility model currently announced with the number CN218486538U discloses a corn kernel screening device for corn grits processing, comprising four supporting columns, a connecting column fixedly installed between two supporting columns located at the same end, a connecting slide rail fixedly connected between two supporting columns located at the same side, and a screening assembly slidably installed between the two connecting slide rails, wherein the top ends of the two supporting columns located at the same end are fixedly connected to a supporting frame, a feeding funnel is fixedly connected between the two supporting frames, a feeding square pipe is connected to the bottom of the feeding funnel, a driving assembly is fixedly connected to the top end of the connecting column located at the bottom of the feeding funnel, and the driving assembly is fixedly connected to the screening assembly. The sealing bin provided can effectively reduce the dust flying during the corn kernel screening process, the exhaust pipe is connected to dust collecting equipment such as a cloth bag, the exhaust fan discharges the dust in the sealing bin through the exhaust pipe, and the dust generated by the screening is collected by the cloth bag. This process effectively reduces the occurrence of dust flying.
[0004] Existing corn kernel screening usually requires manual screening of corn kernels using a sieve, which is a time-consuming and labor-intensive process. In addition, when traditional screening equipment screens corn kernels, the corn silk and corn cob crumbs cannot be screened at one time due to the large difference in shape between the corn silk and corn cob crumbs. A small amount of them will still remain inside the corn kernels, which is troublesome to clean, thus affecting the subsequent processing quality of the corn crumbs. Utility Model Content
[0005] The utility model provides a structure for cleaning corn crumbs in processing, aiming to solve the problem that the existing corn kernel screening usually requires manual use of a screen to screen the corn kernels, which is time-consuming and labor-intensive, and when the traditional screening equipment screens the corn kernels, due to the large difference in shape between corn silk and corn cob debris, the corn silk and corn cob debris cannot be screened at one time, and a small amount of them will still remain inside the corn kernels, which is troublesome to clean, thereby affecting the quality of subsequent corn crumb processing.
[0006] The utility model is implemented as follows: a structure for cleaning corn crumbs during processing, comprising a base, a material receiving box is fixedly connected to the top of the base, a support plate is fixedly connected to the front and rear sides of the material receiving box, a suction assembly is fixedly connected to the top of the support plate, a screening assembly is movably connected to the top of the material receiving box, a feeding hopper is fixedly connected to the top of the screening assembly, and a pushing assembly is movably connected to the inside of the screening assembly;
[0007] The screening assembly includes a screening box, a screen, a vibration motor and a chip outlet, wherein the screen is fixedly connected to the inside of the screening box, the vibration motor is fixedly connected to the middle of the bottom of the screening box, and the chip outlet is opened on the right side of the screening box.
[0008] In order to achieve the effect of cleaning the corn cob debris out of the screening box, as a preferred structure for cleaning corn cob processing debris in the utility model, the pushing assembly includes a push plate, a cylinder and a limit block, the push plate is fixedly connected to the telescopic end of the cylinder, the bottom of the push plate fits the surface of the screen, the rear side of the cylinder is fixedly connected to the left side of the inner wall of the screening box, and the limit block is fixedly connected to the front and rear sides of the push plate.
[0009] In order to achieve the effect of supporting and limiting the screening box, as a preferred structure for cleaning corn crushed chips in the utility model, both sides of the receiving box and the screening box are fixedly connected with fixed blocks, and the opposite side of the fixed block is fixedly connected with a telescopic rod.
[0010] In order to enhance the vibration amplitude of the screening assembly and thus improve the screening efficiency, as a preferred structure for cleaning corn crushing debris in the utility model, a spring is sleeved on the surface of the telescopic rod, and the side of the spring close to the fixed block is fixedly connected to the fixed block.
[0011] In order to achieve the effect of absorbing corn silk in corn kernels, as a preferred structure for cleaning corn crumbs processing in the utility model, the suction component includes a suction fan, a collection box, an air diffuser and a suction pipe, the suction fan is fixedly connected to the top of the support plate, the collection box is fixedly connected to the top of the suction fan, one side of the suction pipe is fixedly connected to the top of the collection box, and the air diffuser is fixedly connected to the other side of the suction pipe and extends to the interior of the receiving box.
[0012] In order to achieve the effect of collecting corn silk and facilitating flexible access, as a preferred structure for cleaning corn crumbs, the collection box is slidably connected to the inside of the collection box, and the inside of the movable box is fixedly connected to a storage net.
[0013] In order to achieve the effect of limiting the moving trajectory of the push plate, as a preferred structure for cleaning debris in corn crushing processing according to the utility model, slide grooves are provided on the front and rear sides of the inner wall of the screening box, and the limit block is slidably connected to the inside of the slide groove.
[0014] In order to facilitate the removal of the sieved corn kernels, as a preferred structure for cleaning corn crumbs in the utility model, a movable door is rotatably connected to the right side of the receiving box, and a handle is fixedly connected to the right side of the movable door.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] The corn crushing processing debris cleaning structure is used for setting a screening component, and the corn kernels to be processed are put into the screening box through the feeding hopper, and the corn kernels will fall on the top of the screen, and the vibration motor will drive the screening box to vibrate, so that the corn kernels and corn silk will fall downward from the top of the screen, while the larger corn cob debris will remain on the top of the screen, which has the effect of preliminary screening; by setting a pushing component, the cylinder will drive the pushing plate to move right, and the pushing plate will push the corn cob debris on the surface of the screen to the right out of the screening box to avoid affecting the subsequent screening of the corn kernels; by setting a suction component, the suction force generated by the suction fan will suck the corn silk in the corn kernels into the movable box inside the collection box through the suction pipe; because the movable box is slidingly arranged, when a lot of corn silk is collected, the movable box can be easily taken out for subsequent use; through the above arrangement, the corn cob debris and corn silk can be screened at one time, which will avoid affecting the subsequent processing quality of the corn kernels. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is the overall structural diagram of the corn crushing processing debris cleaning structure of the utility model;
[0018] Figure 2 It is a partial structural sectional view of the screening box in the utility model;
[0019] Figure 3 It is a structural schematic diagram of the suction component in the utility model;
[0020] Figure 4 It is a structural schematic diagram of the screening component in the utility model;
[0021] Figure 5 It is a structural schematic diagram of the pushing component in the utility model;
[0022] Figure 6 For this utility model Figure 1 A magnified schematic diagram of center A.
[0023] In the figure, 1. base; 2. receiving box; 3. support plate; 4. suction assembly; 401. suction fan; 402. collecting box; 403. air expansion hood; 404. suction pipe; 5. screening assembly; 501. screening box; 502. screen; 503. vibration motor; 504. chip outlet; 6. feeding hopper; 7. pushing assembly; 701. pushing plate; 702. cylinder; 703. limit block; 8. fixing block; 9. telescopic rod; 10. spring; 11. movable box; 12. storage net; 13. slide; 14. movable door; 15. handle. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0025] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, in the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.
[0026] See also Figure 1-6 The utility model provides a technical solution: a structure for cleaning corn crushed chips, comprising a base 1, a receiving box 2 is fixedly connected to the top of the base 1, a support plate 3 is fixedly connected to the front and rear sides of the receiving box 2, a suction assembly 4 is fixedly connected to the top of the support plate 3, a screening assembly 5 is movably connected to the top of the receiving box 2, a feeding hopper 6 is fixedly connected to the top of the screening assembly 5, and a pushing assembly 7 is movably connected inside the screening assembly 5;
[0027] The screening assembly 5 includes a screening box 501, a screen 502, a vibration motor 503 and a chip outlet 504. The screen 502 is fixedly connected to the inside of the screening box 501, the vibration motor 503 is fixedly connected to the middle of the bottom of the screening box 501, and the chip outlet 504 is opened on the right side of the screening box 501.
[0028] In this embodiment, by setting the screening component 5, the corn kernels to be processed are put into the screening box 501 through the feeding hopper 6, and the corn kernels will fall on the top of the screen 502. The vibration motor 503 will drive the screening box 501 to vibrate, so that the corn kernels and corn silk will fall down from the top of the screen 502, while the larger corn cob fragments will remain on the top of the screen 502, which has a preliminary screening effect. By setting the pushing component 7, the cylinder 702 will drive the push plate 701 to move to the right, and the push plate 701 will push the corn cob fragments on the surface of the screen 502. The corn scraps are pushed to the right out of the screening box 501 to avoid affecting the subsequent screening of the corn kernels. By setting the suction component 4, the suction force generated by the suction fan 401 will suck the corn silk in the corn kernels into the movable box 11 inside the collection box 402 through the suction pipe 404. Since the movable box 11 is slidingly arranged, when a lot of corn silk is collected, the movable box 11 can be easily taken out for subsequent use. Through the above arrangement, the corn cob scraps and corn silk can be screened at one time to avoid affecting the subsequent processing quality of the corn kernels.
[0029] As a technical optimization solution of the utility model, the pushing assembly 7 includes a push plate 701, a cylinder 702 and a limit block 703. The push plate 701 is fixedly connected to the telescopic end of the cylinder 702, the bottom of the push plate 701 is in contact with the surface of the screen 502, the rear side of the cylinder 702 is fixedly connected to the left side of the inner wall of the screening box 501, and the limit block 703 is fixedly connected to the front and rear sides of the push plate 701.
[0030] In this embodiment: by setting the pushing component 7, the cylinder 702 will drive the pushing plate 701 to move to the right, and the pushing plate 701 will push the corn cob fragments on the surface of the screen 502 to the right outside the screening box 501 to avoid affecting the subsequent screening of corn kernels.
[0031] As a technical optimization solution of the utility model, both sides of the material receiving box 2 and the screening box 501 are fixedly connected with fixed blocks 8, and the opposite side of the fixed block 8 is fixedly connected with a telescopic rod 9.
[0032] In this embodiment, by providing the fixed block 8 and the telescopic rod 9, the fixed block 8 and the telescopic rod 9 can support the screening assembly 5 so that it can operate stably.
[0033] As a technical optimization solution of the utility model, a spring 10 is sleeved on the surface of the telescopic rod 9 , and the side of the spring 10 close to the fixed block 8 is fixedly connected to the fixed block 8 .
[0034] In this embodiment, by providing the spring 10 , the spring 10 can increase the vibration amplitude of the screening assembly 5 , thereby improving the screening efficiency of the screening assembly 5 .
[0035] As a technical optimization solution of the utility model, the suction component 4 includes a suction fan 401, a collection box 402, an air diffuser hood 403 and a suction pipe 404. The suction fan 401 is fixedly connected to the top of the support plate 3, the collection box 402 is fixedly connected to the top of the suction fan 401, one side of the suction pipe 404 is fixedly connected to the top of the collection box 402, and the air diffuser 403 is fixedly connected to the other side of the suction pipe 404 and extends to the interior of the material receiving box 2.
[0036] In this embodiment: by setting up the suction component 4, the suction force generated by the suction fan 401 will suck the corn silk in the corn kernels into the movable box 11 inside the collection box 402 through the suction tube 404, so as to prevent the corn silk from remaining in the corn kernels.
[0037] As a technical optimization solution of the present invention, the interior of the collection box 402 is slidably connected to the movable box 11 , and the interior of the movable box 11 is fixedly connected to the storage net 12 .
[0038] In this embodiment: by setting up the movable box 11, the movable box 11 can centrally collect the corn silk sucked out by the suction component 4, and because the movable box 11 is slidingly arranged, when a large amount of corn silk is collected, the movable box 11 can be easily taken out for subsequent use.
[0039] As a technical optimization solution of the present invention, a slide groove 13 is provided on the front side and the rear side of the inner wall of the screening box 501 , and the limit block 703 is slidably connected inside the slide groove 13 .
[0040] In this embodiment: by setting the slide groove 13, the slide groove 13 can be used in conjunction with the limit block 703 to limit the moving route of the push plate 701, thereby preventing the push plate 701 from deviating when moving, thereby affecting the cleaning effect of the corn cob debris.
[0041] As a technical optimization solution of the utility model, a movable door 14 is rotatably connected to the right side of the material receiving box 2, and a handle 15 is fixedly connected to the right side of the movable door 14.
[0042] In this embodiment, by providing a movable door 14, the movable door 14 can facilitate the staff to take out the screened corn kernels from the receiving box 2, thereby improving the convenience during use.
[0043] Working principle: First, the corn kernels to be processed are put into the screening box 501 through the feeding hopper 6, and the corn kernels will fall on the top of the screen 502. The vibration motor 503 is started, and the vibration motor 503 drives the screening box 501 to vibrate, so that the corn kernels and corn silk will fall down from the top of the screen 502 (the staff can use a container to receive them), and the larger corn cob fragments will remain on the top of the screen 502. When the corn cob fragments on the top of the screen 502 need to be cleaned, the cylinder is started. 702, the cylinder 702 will drive the push plate 701 to move rightward, and the push plate 701 will push the corn cob debris on the surface of the screen 502 to the right out of the screening box 501. When the corn kernels and corn silk fall downward, the suction fan 401 is started, and the suction force generated by the suction fan 401 will suck the corn silk in the corn kernels into the movable box 11 inside the collection box 402 through the suction pipe 404. When a large amount of corn silk is collected, the staff can take out the movable box 11 and then deal with the corn silk in a centralized manner.
[0044] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A structure for cleaning corn chips, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a material receiving box (2), the front and rear sides of the material receiving box (2) are fixedly connected to a support plate (3), the top of the support plate (3) is fixedly connected to a suction assembly (4), the top of the material receiving box (2) is movably connected to a screening assembly (5), the top of the screening assembly (5) is fixedly connected to a feeding hopper (6), and the interior of the screening assembly (5) is movably connected to a pushing assembly (7); The screening assembly (5) comprises a screening box (501), a screen (502), a vibration motor (503) and a chip outlet (504), wherein the screen (502) is fixedly connected to the inside of the screening box (501), the vibration motor (503) is fixedly connected to the middle of the bottom of the screening box (501), and the chip outlet (504) is opened on the right side of the screening box (501); The suction assembly (4) comprises a suction fan (401), a collection box (402), an air diffuser (403) and a suction pipe (404); the suction fan (401) is fixedly connected to the top of the support plate (3); the collection box (402) is fixedly connected to the top of the suction fan (401); one side of the suction pipe (404) is fixedly connected to the top of the collection box (402); and the air diffuser (403) is fixedly connected to the other side of the suction pipe (404) and extends to the interior of the material receiving box (2).
2. A structure for cleaning corn crushing debris according to claim 1, characterized in that: The pushing assembly (7) comprises a pushing plate (701), a cylinder (702) and a stop block (703); the pushing plate (701) is fixedly connected to the telescopic end of the cylinder (702); the bottom of the pushing plate (701) is in contact with the surface of the screen (502); the rear side of the cylinder (702) is fixedly connected to the left side of the inner wall of the screening box (501); and the stop block (703) is fixedly connected to the front and rear sides of the pushing plate (701).
3. The structure for cleaning corn chips according to claim 1, characterized in that: Both sides of the material receiving box (2) and the screening box (501) are fixedly connected with fixed blocks (8), and the opposite side of the fixed block (8) is fixedly connected with a telescopic rod (9).
4. A structure for cleaning corn crushing debris according to claim 3, characterized in that: A spring (10) is sleeved on the surface of the telescopic rod (9), and the side of the spring (10) close to the fixed block (8) is fixedly connected to the fixed block (8).
5. The structure for cleaning corn crushing debris according to claim 1, characterized in that: The interior of the collection box (402) is slidably connected to a movable box (11), and the interior of the movable box (11) is fixedly connected to a storage net (12).
6. The structure for cleaning corn chips according to claim 2, characterized in that: The front side and the rear side of the inner wall of the screening box (501) are both provided with a slide groove (13), and the limit block (703) is slidably connected inside the slide groove (13).
7. The structure for cleaning corn chips according to claim 1, characterized in that: The right side of the material receiving box (2) is rotatably connected to a movable door (14), and the right side of the movable door (14) is fixedly connected to a handle (15).
Citation Information
Patent Citations
Corn grain screening device for corn grit processing
CN218486538U