Raw material straightening structure before bolt automatic forming

By designing the raw material straightening structure before the bolt automatic forming, and using the motor-driven straightening mechanism and cleaning mechanism, the problem of the bolt raw material straightening device in the existing technology is difficult to adapt to materials of different sizes and poor straightening effect, achieving high efficiency , accurate bolt raw material straightening and surface cleaning.

CN222511292UActive Publication Date: 2025-02-21KUNSHAN DUERBO ELECTRONIC ACCESSORIES CO LTD
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Patent Information

Application Number
CN202421006494.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-02-21
Estimated Expiration
2034-05-10

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Abstract

The utility model discloses a raw material straightening structure before automatic bolt forming, and particularly relates to the technical field of bolt machining straightening equipment, the raw material straightening structure comprises a workbench and a straightening frame, the straightening frame is arranged at the top of the workbench, a cleaning mechanism is arranged on one side of the straightening frame, a straightening mechanism is arranged on the other side of the straightening frame, and the cleaning mechanism and the straightening mechanism are arranged on the workbench. The straightening mechanism comprises a motor arranged on one side of a straightening frame, a rotating shaft is arranged in the motor, the rotating shaft is sleeved with two first straightening wheels, a movable groove is formed in the surface of the straightening frame, a first electric telescopic rod is arranged in the movable groove, and a movable block is arranged at the top of the first electric telescopic rod. According to the bolt straightening device, bolt raw materials of different sizes can be conveniently straightened, practicability is greatly improved, dust and impurities on the surfaces of the bolt raw materials can be cleaned, operation is convenient and fast, a full-automatic mode is adopted, and time and labor are saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bolt processing and straightening equipment, and more specifically, to a raw material straightening structure before automatic bolt forming. Background Art

[0002] The manufacturing process of bolts includes annealing, pickling, wire drawing, forming and other steps. Its quality and production efficiency are crucial to overall product quality and cost control. In order to improve the forming quality of bolts and reduce the defective rate caused by bending and twisting of raw materials, it is necessary to straighten the raw materials of bolts efficiently and accurately to provide high-quality raw materials for subsequent forming processes.

[0003] In actual industrial production, the round steel bars used as bolt raw materials are curled into bundles, which causes the steel bars to bend in multiple places. It is difficult to straighten all the bends, resulting in low work efficiency and poor straightening effect.

[0004] After searching, a Chinese patent with publication number CN212760831U discloses a bolt raw material straightening device. In order to facilitate bolt processing and make the round steel bars straight, the positions of multiple straightening wheels and the positions of the first straightening roller assembly and the second straightening roller assembly are adjusted so that the round steel bars enter from the straightening notch, the bending degree of the steel bars becomes smaller, and through the triple straightening operation, the bent state of the steel bars is changed to a straight state, which is conducive to subsequent processing. The installation is simple and the operation is convenient and quick.

[0005] However, when this structure is actually used, the steel bar is inserted from the straightening notch and then straightened through a triple straightening operation. However, since the triple straightening operations are performed on both sides of the bolt material and the straightening wheel can only be adjusted front and back, it is difficult to adjust the height of the straightening wheel, which results in it being only applicable to bolt materials of fixed sizes, with low flexibility and practicality, and poor use effect. Utility Model Content

[0006] In order to overcome the above-mentioned defects of the prior art, the utility model provides a raw material straightening structure before the bolt is automatically formed to solve the problems raised in the above-mentioned background technology.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] The raw material straightening structure before the bolt is automatically formed comprises a workbench and a straightening frame, wherein the straightening frame is arranged on the top of the workbench, a cleaning mechanism is arranged on one side of the straightening frame, and a straightening mechanism is arranged on the other side of the straightening frame;

[0009] The straightening mechanism includes a motor arranged on one side of the straightening frame, a rotating shaft is arranged inside the motor, two first straightening wheels are sleeved on the rotating shaft, a movable groove is provided on the surface of the straightening frame, a first electric telescopic rod is provided inside the movable groove, a movable block is provided on the top of the first electric telescopic rod, limiting blocks are provided on both sides of the movable block, a limiting groove is provided on the surface of the straightening frame, the limiting block is slidably connected to the limiting groove, a connecting rod is provided on one side of the movable block, and a second straightening wheel is movably sleeved on the connecting rod.

[0010] By adopting the above technical solution: in order to facilitate the straightening of bolt raw materials of different sizes, and the fully automatic mode, it saves time and labor, and greatly improves practicality.

[0011] As a further description of the above technical solution: the cleaning mechanism includes two fixed plates arranged on the top of the workbench, the surfaces of the two fixed plates are provided with feeding holes, the inside of the feeding hole is provided with a first spring, the top of the first spring is provided with a lower arc plate, the surface of the fixed plate is provided with a threaded groove, the internal thread of the threaded groove is connected with a threaded rod, the bottom of the threaded rod is provided with an upper arc plate, the threaded rod is sleeved with a second spring, and one side of the lower arc plate and the upper arc plate is provided with a cleaning brush.

[0012] By adopting the above technical solution: it is convenient to clean the dust and impurities on the surface of the bolt raw material, and the operation is convenient and quick.

[0013] As a further description of the above technical solution: a connecting groove is provided on the surface of the workbench, a connecting block is arranged inside the connecting groove, a collecting box is provided on one side of the connecting block, the collecting box is arranged in an opening shape, a through hole is provided on the surface of the workbench, a fixing column is arranged inside the through hole, the cross-section of the fixing column is arranged in a T shape, the fixing column passes through the workbench and the connecting block in sequence, and extends to the bottom of the connecting block.

[0014] By adopting the above technical solution: it is convenient to clean the impurities collected inside the collection box, and at the same time the use effect is improved.

[0015] As a further description of the above technical solution: an auxiliary plate is arranged on the top of the workbench, two slide grooves are provided on the surface of the auxiliary plate, partitions are arranged inside the two slide grooves, a second electric telescopic rod is arranged on one side of the partition, a slider is arranged on one side of the second electric telescopic rod, an auxiliary frame is arranged on the top of the slider, a plurality of stabilizing rods are arranged inside the auxiliary frame, and a plurality of stabilizing rods are all provided with stabilizing sleeves, supporting legs are arranged at the four corners of the bottom of the workbench, and universal wheels are arranged at the bottom of the supporting legs.

[0016] By adopting the above technical solution: in order to further improve the correction effect, accurate straightening is achieved, and at the same time, the device is convenient to move.

[0017] Technical effects and advantages of the utility model:

[0018] 1. By setting a straightening mechanism, compared with the prior art, the first electric telescopic rod is started to drive the movable block to move up and down, and the movable block drives the limit blocks on both sides to move inside the limit groove, thereby ensuring the smooth movement of the movable block and preventing the movable block from deflecting during the movement. Then the movable block drives the connecting rod to move, and the connecting rod drives the second straightening wheel to move, thereby fixing the steel bar between the first straightening wheel and the second straightening wheel. At the same time, the motor drives the first straightening wheel to rotate, thereby straightening the steel bar and conveying the steel bar at the same time. Bolt raw materials of different sizes can all be straightened, thereby greatly improving practicality;

[0019] 2. By setting up a cleaning mechanism, compared with the prior art, one end of the steel bar is passed through the feed hole opened on the fixed plate, and then the threaded rod is rotated to drive the second spring to deform, and at the same time drive the upper arc plate to move downward, so that the cleaning brushes on the lower arc plate and one side of the upper arc plate clean the outer wall of the steel bar, thereby reducing debris. At the same time, the dust and impurities brushed off the surface of the steel bar fall into the collection box at the bottom for collection, and the collection box is convenient to disassemble. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0021] Figure 2 It is a schematic diagram of the straightening mechanism structure of the utility model.

[0022] Figure 3 It is a schematic diagram of the cleaning mechanism structure of the utility model.

[0023] Figure 4 This is a schematic diagram of the auxiliary plate structure of the utility model.

[0024] Figure 5 It is a side structural schematic diagram of the utility model.

[0025] The accompanying drawings are marked as follows: 1. workbench; 2. straightening frame; 3. motor; 4. rotating shaft; 5. first straightening wheel; 6. first electric telescopic rod; 7. movable block; 8. limit block; 9. connecting rod; 10. second straightening wheel; 11. fixed plate; 12. feeding hole; 13. first spring; 14. lower arc plate; 15. threaded rod; 16. upper arc plate; 17. second spring; 18. cleaning brush; 19. connecting block; 20. collecting box; 21. fixed column; 22. auxiliary plate; 23. partition; 24. second electric telescopic rod; 25. auxiliary frame; 26. stabilizing sleeve; 27. supporting leg. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] The embodiments of this application disclose Figure 1-5 The raw material straightening structure before the bolt automatic forming shown in the figure comprises a workbench 1 and a straightening frame 2, the straightening frame 2 is arranged on the top of the workbench 1, a cleaning mechanism is arranged on one side of the straightening frame 2, and a straightening mechanism is arranged on the other side of the straightening frame 2;

[0028] The straightening mechanism includes a motor 3 arranged on one side of the straightening frame 2, a rotating shaft 4 is arranged inside the motor 3, two first straightening wheels 5 are sleeved on the rotating shaft 4, a movable groove is provided on the surface of the straightening frame 2, a first electric telescopic rod 6 is arranged inside the movable groove, a movable block 7 is arranged on the top of the first electric telescopic rod 6, and limit blocks 8 are arranged on both sides of the movable block 7, a limit groove is provided on the surface of the straightening frame 2, the limit block 8 is slidably connected to the limit groove, a connecting rod 9 is provided on one side of the movable block 7, and a second straightening wheel 10 is movably sleeved on the connecting rod 9. According to the thickness of the steel bar, the first straightening wheel 10 is started. The electric telescopic rod 6 drives the movable block 7 to move up and down, and the movable block 7 drives the limit blocks 8 on both sides to move inside the limit groove, thereby ensuring the smooth movement of the movable block 7 and preventing the movable block 7 from offsetting during the movement. Then the movable block 7 drives the connecting rod 9 to move, and the connecting rod 9 drives the second straightening wheel 10 to move, thereby fixing the steel bar between the first straightening wheel 5 and the second straightening wheel 10, and then starting the motor 3 to drive the rotating shaft 4 to rotate, and the rotating shaft 4 drives the first straightening wheel 5 to rotate, thereby straightening the steel bar and conveying the steel bar at the same time.

[0029] Reference Figure 2-3As shown, the cleaning mechanism includes two fixed plates 11 arranged on the top of the workbench 1, and the surfaces of the two fixed plates 11 are both provided with a feed hole 12, and a first spring 13 is arranged inside the feed hole 12, and a lower arc plate 14 is arranged on the top of the first spring 13, and a thread groove is arranged on the surface of the fixed plate 11, and a threaded rod 15 is connected to the threaded groove internally, and an upper arc plate 16 is arranged at the bottom of the threaded rod 15, and a second spring 17 is sleeved on the threaded rod 15, and a cleaning brush 18 is arranged on one side of the lower arc plate 14 and the upper arc plate 16, and the threaded rod 15 is rotated so that the threaded rod 15 It rotates in the threaded groove opened on the surface of the fixed plate 11, causing the second spring 17 to deform, and at the same time driving the upper arc plate 16 to move downward, and then clamps the steel bar between the lower arc plate 14 and the upper arc plate 16, and then pushes the steel bar forward, so that the cleaning brush 18 on one side of the lower arc plate 14 and the upper arc plate 16 cleans the outer wall of the steel bar, so that the cleaned end of the steel bar enters the straightening mechanism for straightening, thereby reducing the adhesion of debris into the straightening mechanism, and facilitating the cleaning of impurities on the surface of the steel bar. At the same time, the dust and impurities brushed off the surface of the steel bar fall into the collection box 20 at the bottom.

[0030] Reference Figure 2-3 As shown, a connecting groove is provided on the surface of the workbench 1, a connecting block 19 is provided inside the connecting groove, a collecting box 20 is provided on one side of the connecting block 19, and the collecting box 20 is arranged in an open shape. A through hole is provided on the surface of the workbench 1, a fixing column 21 is provided inside the through hole, and the cross section of the fixing column 21 is arranged in a T shape. The fixing column 21 passes through the workbench 1 and the connecting block 19 in sequence, and extends to the bottom of the connecting block 19. After being used for a period of time, the fixing column 21 is first pulled upward to separate the fixing column 21 from the through hole provided on the surface of the workbench 1, and then the fixing column 21 is continued to be moved upward to separate the fixing column 21 from the connecting block 19. After the fixing column 21 is completely removed, the collecting box 20 is then pulled outward to drive the connecting block 19 to separate from the connecting groove provided on the surface of the workbench 1, thereby removing the collecting box 20, pouring out the dust and impurities inside and cleaning it.

[0031] Reference Figure 4-5As shown, an auxiliary plate 22 is provided on the top of the workbench 1, and two slide grooves are provided on the surface of the auxiliary plate 22. Partitions 23 are provided inside the two slide grooves, and a second electric telescopic rod 24 is provided on one side of the partition 23. A slider is provided on one side of the second electric telescopic rod 24, and an auxiliary frame 25 is provided on the top of the slider. A plurality of stabilizing rods are provided inside the auxiliary frame 25, and stabilizing sleeves 26 are provided on the plurality of stabilizing rods. Support legs 27 are provided at the four corners of the bottom of the workbench 1, and universal wheels are provided at the bottom of the support legs 27. The workbench 1 is pushed to make its universal wheels roll, so as to facilitate moving the device to a suitable position. The second electric telescopic rod 24 is started to drive the slider to move in the slide groove provided on the surface of the auxiliary plate 22 to improve stability. At the same time, the slider drives the auxiliary frame 25 to move until the stabilizing sleeve 26 contacts the steel bar. At the same time, the stabilizing sleeve 26 rotates on the stabilizing rod and clamps the steel bar between the plurality of stabilizing sleeves 26, thereby further improving the straightening effect.

[0032] Working principle of the utility model: When the utility model is used, the workbench 1 is first pushed to make its universal wheels roll, so as to facilitate moving the device to a suitable position, and then one end of the steel bar is passed through the feed hole 12 opened on the fixed plate 11, and then the threaded rod 15 is rotated so that the threaded rod 15 rotates in the threaded groove opened on the surface of the fixed plate 11, driving the second spring 17 to deform, and at the same time driving the upper arc plate 16 to move downward, and then the steel bar is clamped between the lower arc plate 14 and the upper arc plate 16, and then the steel bar is pushed forward, so that the cleaning brush 18 on one side of the lower arc plate 14 and the upper arc plate 16 cleans the outer wall of the steel bar, so that the cleaned end of the steel bar enters the straightening The mechanism is used for straightening, thereby reducing the debris from adhering to the straightening mechanism, and conveniently cleaning the impurities on the surface of the steel bar. At the same time, the dust and impurities swept from the surface of the steel bar fall into the collection box 20 at the bottom. Then, after using it for a period of time, first pull the fixed column 21 upward to separate the fixed column 21 from the through hole opened on the surface of the workbench 1, and then continue to move the fixed column 21 upward, so that the fixed column 21 is also separated from the connecting block 19. After the fixed column 21 is completely removed, the collection box 20 is then pulled outward to drive the connecting block 19 to separate from the connecting groove opened on the surface of the workbench 1, so that the collection box 20 is removed, and the dust and impurities inside are poured out and cleaned;

[0033] When one end of the cleaned steel bar enters the straightening mechanism, the first electric telescopic rod 6 is started to drive the movable block 7 to move up and down according to the thickness of the steel bar, and the movable block 7 drives the limit blocks 8 on both sides to move inside the limit groove, thereby ensuring the smooth movement of the movable block 7 and preventing the movable block 7 from offsetting during the movement. Then the movable block 7 drives the connecting rod 9 to move, and the connecting rod 9 drives the second straightening wheel 10 to move, thereby fixing the steel bar between the first straightening wheel 5 and the second straightening wheel 10, and then the motor 3 is started to drive the rotating shaft 4 to rotate, and the rotating shaft 4 drives the first straightening wheel 5 to rotate, thereby straightening the steel bar and conveying the steel bar at the same time, and then the second electric telescopic rod 24 is started to drive the slider to move in the slide groove opened on the surface of the auxiliary plate 22 to improve stability, and at the same time the slider drives the auxiliary frame 25 to move until the stabilizing sleeve 26 contacts the steel bar, and at the same time the stabilizing sleeve 26 rotates on the stabilizing rod and clamps the steel bar between multiple stabilizing sleeves 26, thereby further improving the straightening effect.

[0034] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A raw material straightening structure before automatic bolt forming, comprising a workbench (1) and a straightening frame (2), characterized in that: The straightening frame (2) is arranged on the top of the workbench (1), a cleaning mechanism is arranged on one side of the straightening frame (2), and a straightening mechanism is arranged on the other side of the straightening frame (2); The straightening mechanism comprises a motor (3) arranged on one side of the straightening frame (2), a rotating shaft (4) is arranged inside the motor (3), two first straightening wheels (5) are sleeved on the rotating shaft (4), a movable groove is provided on the surface of the straightening frame (2), a first electric telescopic rod (6) is provided inside the movable groove, a movable block (7) is provided on the top of the first electric telescopic rod (6), both sides of the movable block (7) are provided with limit blocks (8), the surface of the straightening frame (2) is provided with a limit groove, the limit block (8) is slidably connected to the limit groove, a connecting rod (9) is provided on one side of the movable block (7), and a second straightening wheel (10) is movably sleeved on the connecting rod (9).

2. The raw material straightening structure before automatic bolt forming according to claim 1 is characterized in that: The cleaning mechanism comprises two fixed plates (11) arranged on the top of the workbench (1), the surfaces of the two fixed plates (11) are each provided with a material inlet hole (12), a first spring (13) is arranged inside the material inlet hole (12), and a lower arc plate (14) is arranged on the top of the first spring (13).

3. The raw material straightening structure before automatic bolt forming according to claim 2 is characterized in that: The surface of the fixing plate (11) is provided with a threaded groove, the internal thread of the threaded groove is connected with a threaded rod (15), an upper arc plate (16) is provided at the bottom of the threaded rod (15), a second spring (17) is sleeved on the threaded rod (15), and a cleaning brush (18) is provided on one side of the lower arc plate (14) and the upper arc plate (16).

4. The raw material straightening structure before automatic bolt forming according to claim 1 is characterized in that: A connection groove is provided on the surface of the workbench (1), a connection block (19) is provided inside the connection groove, a collection box (20) is provided on one side of the connection block (19), and the collection box (20) is arranged in an open shape.

5. The raw material straightening structure before automatic bolt forming according to claim 1 is characterized in that: A through hole is provided on the surface of the workbench (1), a fixing column (21) is arranged inside the through hole, the cross section of the fixing column (21) is arranged to be T-shaped, and the fixing column (21) passes through the workbench (1) and the connecting block (19) in sequence and extends to the bottom of the connecting block (19).

6. The raw material straightening structure before automatic bolt forming according to claim 1 is characterized in that: An auxiliary plate (22) is arranged on the top of the workbench (1), two slide grooves are provided on the surface of the auxiliary plate (22), partition plates (23) are arranged inside the two slide grooves, and a second electric telescopic rod (24) is arranged on one side of the partition plate (23).

7. The raw material straightening structure before automatic bolt forming according to claim 6, characterized in that: A sliding block is provided on one side of the second electric telescopic rod (24), an auxiliary frame (25) is provided on the top of the sliding block, a plurality of stabilizing rods are provided inside the auxiliary frame (25), and a stabilizing sleeve (26) is sleeved on each of the plurality of stabilizing rods.

8. The raw material straightening structure before automatic bolt forming according to claim 1 is characterized in that: Support legs (27) are provided at the four corners of the bottom of the workbench (1), and universal wheels are provided at the bottom of the support legs (27).

Citation Information

Patent Citations

  • Bolt raw material straightening device

    CN212760831U