Combined four-shaft tightening machine tool plate

By adopting a bottom plate seat and annular T-shaped limit guide sleeve structure on the tooling plate of the four-axis tightening machine, the problem of poor durability of the existing tooling plate is solved, and the service life and production efficiency are significantly improved.

CN222511762UActive Publication Date: 2025-02-21HUBEI SANSHENG CONSTR MASCH CO LTD
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Patent Information

Application Number
CN202421308793.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-02-21
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The existing tooling plates used in high-precision four-axis tightening machines have poor durability, are prone to wear and deformity, have short service life, and affect production efficiency.

Method used

A combined four-axis tightening machine tool plate is designed, using a bottom plate seat and an annular T-shaped limit guide sleeve structure. By combining the limit guide sleeve and the bottom plate seat, it avoids direct wear and increases wear resistance.

Benefits of technology

It significantly improves the wear resistance and service life of the tooling plate, reduces the alarm rate during the tightening machine, and improves production efficiency and production capacity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a combined four-shaft tightening machine tool plate which is used for limiting and installing four tightening shafts on a four-shaft tightening machine and comprises a bottom plate seat and four limiting guide sleeves. The four limiting guide sleeves are all of an annular T-shaped structure and are installed in positioning holes in the corresponding positions of the bottom plate base in an embedded mode. According to the combined type four-shaft tightening machine tool plate, the limiting guide sleeves with better abrasion resistance are additionally arranged on the bottom plate base, direct abrasion to the bottom plate base is avoided, the tightening shafts are more stable in the working process, the combined type four-shaft tightening machine tool plate is easy to disassemble and assemble and convenient to replace and machine, and the effect of protecting equipment is achieved while the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to a crawler production auxiliary device, in particular to a combined four-axis tightening machine tooling plate. Background Art

[0002] In the production process of crawler tracks, in order to improve the production efficiency of crawler tracks, high-precision four-axis tightening machines are generally used to tighten the bolts and nuts of crawler tracks. The high-precision four-axis tightening machine can tighten 4 bolts at the same time. Because the positions of the bolts are different for different crawler models, the position of the four-axis tightening machine is fixed by the tooling plate, and each model of crawler tracks uses the corresponding tooling plate.

[0003] However, the existing tooling plates used for high-precision four-axis tightening machines are not durable, are easily worn (easy to deform during heat treatment), have a short service life, and the tooling plates are poorly positioned after wear, the equipment is prone to alarms, affecting production efficiency and easily damaging the tightening shaft. Using a combined tightening tooling plate and adding a limit guide sleeve can increase the wear resistance of the tooling plate and extend its service life. Utility Model Content

[0004] The technical problem to be solved by the utility model is: in view of the defects of the prior art, a combined four-axis tightening machine tooling plate is provided which can significantly improve the wear resistance and service life.

[0005] The utility model adopts the following technical solutions to solve the above technical problems:

[0006] A combined four-axis tightening machine tooling plate is used for limiting the installation of four tightening shafts on the four-axis tightening machine, including a base plate seat and four limiting guide sleeves, wherein: the four limiting guide sleeves are all annular T-shaped structures, and are respectively embedded in positioning holes at corresponding positions on the base plate seat.

[0007] Preferably, four equidistantly arranged threaded holes are respectively provided at four peripheral positions of each positioning hole on the base plate seat.

[0008] Preferably, the bottom plate seat is provided with a plurality of hollows of different shapes, and each of the hollows is located between two adjacent positioning holes.

[0009] Preferably, a plurality of installation holes arranged at intervals are transversely opened at the front end edge of the base plate seat, and the base plate seat is fixedly mounted on the installation slide of the four-axis tightening machine by means of pins passing through the installation holes.

[0010] Preferably, the left and right side ends of the base plate seat are respectively provided with limiting pressure platforms, which are fixed on the slide table of the four-axis tightening machine through the limiting pressure platforms at both ends.

[0011] Preferably, the limiting guide sleeve comprises a limiting cover plate and a limiting cylinder which are integrally connected, wherein:

[0012] The limiting cover plate is a hollow square-circular plate-shaped structure, which is coaxially arranged on the top of the limiting cylinder, and countersunk holes are respectively opened at the four corners thereof.

[0013] More preferably, the inner hole diameter of the limiting cover plate is the same as the inner hole diameter of the limiting cylinder, and the top opening of the inner hole of the limiting cover plate is chamfered.

[0014] More preferably, the thickness of the limiting cover plate is 1 / 3-2 / 3 of the thickness of the base plate seat, and the axial height of the limiting cylinder is equal to the thickness of the base plate seat.

[0015] Preferably, the four corners of each of the position limiting guide sleeves are fixedly mounted on the base plate seat by means of locking bolts.

[0016] Preferably, the base plate seat and the limiting guide sleeve are both made of stainless steel or aluminum alloy.

[0017] The utility model adopts the above technical solution, and compared with the prior art, has the following technical effects:

[0018] (1) The base plate is made of steel plate. By adding a limit guide sleeve with better wear resistance to the base plate, direct wear on the base plate can be avoided, and heat treatment of the base plate can be exempted, thereby avoiding bending and deformation of the base plate;

[0019] (2) The limit guide sleeve is easy to heat treat, which increases the wear resistance of the guide sleeve, makes the tightening shaft more stable during operation, and reduces the risk of damage to the tightening shaft caused by abnormal wear of the base plate during operation;

[0020] (3) By setting the limit guide sleeve, the service life of the tooling plate as a whole can be significantly increased. When an abnormal replacement occurs, only the limit guide sleeve needs to be replaced without replacing the base plate seat, which is fast and convenient.

[0021] (4) Reduce the alarm rate of the tightening machine during operation, increase work efficiency and improve production capacity;

[0022] (5) The tooling plate is easy to disassemble and assemble, easy to replace, and easy to process. While improving production efficiency, it also plays a role in protecting equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a three-dimensional structural schematic diagram of a combined four-axis tightening machine tooling plate of the utility model;

[0024] Figure 2 It is a schematic diagram of the top view of the structure of a combined four-axis tightening machine tooling plate of the utility model;

[0025] Figure 3This is a schematic diagram of the main structure of a combined four-axis tightening machine tooling plate of the utility model;

[0026] Figure 4 It is a schematic diagram of the exploded structure of a combined four-axis tightening machine tooling plate of the utility model;

[0027] Figure 5 It is a three-dimensional structural schematic diagram of a bottom plate in a tooling plate of a combined four-axis tightening machine of the utility model;

[0028] Figure 6 The three-dimensional structure of the limit guide sleeve in the tooling plate of a combined four-axis tightening machine of the utility model is shown in FIG. Figure 1 ;

[0029] Figure 7 The three-dimensional structure of the limit guide sleeve in the tooling plate of a combined four-axis tightening machine of the utility model is shown in FIG. Figure 2 ;

[0030] Figure 8 The utility model is a schematic diagram of the longitudinal cross-sectional structure of a limit guide sleeve in a tooling plate of a combined four-axis tightening machine. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0032] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.

[0033] In some embodiments, Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, a combined four-axis tightening machine tooling plate is provided, which is installed on the frame of the four-axis tightening machine and is used to limit the installation of four tightening shafts on the four-axis tightening machine. It mainly includes a base plate seat 100, four limit guide sleeves 200 and a plurality of locking bolts 300. By setting the limit guide sleeve 200, the service life of the base plate seat 100 can be significantly increased. When abnormal replacement is required, only the limit guide sleeve 200 needs to be replaced, and the base plate seat 100 does not need to be replaced, which is fast and convenient.

[0034] Specifically, the main core solution of the tooling plate is to install the limiting guide sleeves 200 on the original base plate seat 100 respectively. The limiting guide sleeves 200 all adopt an annular T-shaped structure and have a hollow inner cavity with a certain diameter for passing the tightening shaft.

[0035] Each of the limiting guide sleeves 200 is respectively embedded in the positioning holes 101 at corresponding positions on the base plate seat 100, serving as a transition connection component between the tightening shaft and the base plate seat 100, so as to form a new positioning channel for limiting the installation of the tightening shaft.

[0036] The setting of the limiting guide sleeve 200 avoids direct wear of the base plate seat 100 by the tightening shaft during operation, thereby increasing the service life of the base plate seat 100. The limiting guide sleeve 200 and the base plate seat 100 are easy to assemble and disassemble, easy to replace, and easy to process, which improves production efficiency and protects the equipment. The tooling plate thus formed can significantly reduce the alarm rate when the tightening machine is working, increase work efficiency, and improve the production capacity of the crawler.

[0037] In some of the embodiments, Figure 1 , Figure 4 and Figure 5 As shown, the base plate seat 100 and the limiting guide sleeve 200 are made of stainless steel or aluminum alloy. Specifically, the base plate seat 100 can be made of a steel plate with a length of 450×width of 275×thickness of 15, and is provided with corresponding positioning holes 101. By adding the limiting guide sleeve 200 in each positioning hole 101, the heat treatment of the base plate seat 100 can be avoided, and the base plate seat 100 can be prevented from bending and deformation.

[0038] In order to realize the installation and fixation of each limiting guide sleeve 200, four threaded holes 102 arranged at equal distances are respectively opened at the four peripheral positions of each positioning hole 101 on the base plate seat 100. The four corners of each limiting guide sleeve 200 are fixedly installed in the four threaded holes 102 around the corresponding positioning hole 101 by using locking bolts 300, so that the limiting guide sleeve 200 and the base plate seat 100 are fixedly connected as a whole, so as to prevent the limiting guide sleeve 200 from being offset when the tightening machine is running.

[0039] It is obvious that, on the basis of ensuring that the overall structural strength of the base plate 100 meets the standard, in order to reduce production costs and realize the lightweight structural design of the tooling plate, Figure 1 , Figure 2 , Figure 4 and Figure 5 As shown, a plurality of hollows 103 of different shapes may be opened on the base plate seat 100 , and each of the hollows 103 is located between two adjacent positioning holes 101 .

[0040] In addition, in order to realize the installation and fixation of the tooling plate on the four-axis tightening machine equipment, a plurality of installation holes 104 arranged at intervals are transversely opened at the front edge of the base plate 100, and the tooling plate is fixedly installed on the slide of the four-axis tightening machine through the pins inserted in the installation holes 104. Specifically, the limit pressure strip bolts at both ends of the tightening tooling plate on the tightening machine slide are loosened, and the combined four-axis tightening machine tooling plate is inserted, and the two installation holes (104) are aligned with the positioning spring pins on the slide and inserted into the installation holes (104) to confirm the position of the combined four-axis tightening machine tooling plate.

[0041] At the same time, the left and right sides of the base plate 100 are respectively provided with limited pressure platforms 105, which are fixed on the slide of the four-axis tightening machine through the limited pressure platforms 105 at both ends. After the latch is inserted into the mounting hole (104), the "shaped pressure strip bolts" on the slide are tightened to press the limited pressure platform (105) to prevent the combined four-axis tightening machine tooling plate from shaking. It is worth noting that the installation and fixing method of the base plate 100 on the slide of the four-axis tightening machine is the same as the installation method of the existing four-axis tightening machine tooling plate, which is a known conventional technical means and will not be described in detail here.

[0042] In some of the embodiments, Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 6 and Figure 7 As shown, the limiting guide sleeve 200 is composed of a limiting cover plate 201 and a limiting cylinder 202 connected in one piece. The limiting cover plate 201 is a hollow square round plate structure, and its bottom is coaxially arranged on the top of the limiting cylinder 202, forming a ring-shaped T-shaped structure as a whole. The limiting cover plate 201 at the upper end of the T-shape is fixedly mounted on the top of the base plate seat 100, and the limiting cylinder 202 at the lower end of the T-shape is coaxially embedded in the positioning hole 101, thereby avoiding direct contact between the tightening shaft and the base plate seat 100, and then avoiding direct wear on the base plate seat 100.

[0043] In order to cooperate with the locking bolt 300 to achieve the fixation of the base plate seat 100 and the limiting guide sleeve 200, countersunk holes 203 are respectively opened at the four corners of the limiting cover plate 201. The lower end of the locking bolt 300 passes through the countersunk hole 203 and is locked and fixed in the corresponding threaded hole 102 on the base plate seat 100. When the limiting guide sleeve 200 is worn and needs to be replaced, the locking bolt 300 is screwed out, and the limiting guide sleeve 200 can be removed from the positioning hole 101, which is simple to disassemble and assemble, easy to replace, and easy to process.

[0044] In some of the embodiments, such as Figure 1 , Figure 3 , Figure 4 , Figure 6 and Figure 8As shown, in order to facilitate the normal operation of the tightening shaft, the inner hole diameter of the limiting cover plate 201 is required to be the same as the inner hole diameter of the limiting cylinder 202, the tightening shaft is passed through the inner holes of the limiting cover plate 201 and the limiting cylinder 202, and the top opening of the inner hole of the limiting cover plate 201 can be set to a chamfer 204.

[0045] In addition, in terms of the size design of the limiting guide sleeve 200, in order to be able to coordinate the installation with the base plate seat 100, the thickness of the limiting cover plate 201 is designed to be 1 / 3-2 / 3 of the thickness of the base plate seat 100, and the axial height of the limiting cylinder 202 is designed to be equal to the thickness of the base plate seat 100, so that the limiting cylinder 202 can be completely installed in the positioning hole 101.

[0046] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0047] Secondly, the drawings of the embodiments disclosed in the present utility model only involve structures related to the embodiments disclosed in the present utility model, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0048] Finally, the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A combined four-axis tightening machine tooling plate, used for limiting the installation of four tightening shafts on the four-axis tightening machine, characterized in that: It comprises a base plate seat and four limiting guide sleeves, wherein: the four limiting guide sleeves are all annular T-shaped structures and are respectively embedded in positioning holes at corresponding positions on the base plate seat.

2. The combined four-axis tightening machine tooling plate according to claim 1 is characterized in that: Four threaded holes arranged at equal distances are respectively provided at the four peripheral positions of each positioning hole on the base plate seat.

3. The combined four-axis tightening machine tooling plate according to claim 1 is characterized in that: The bottom plate seat is provided with a plurality of hollows of different shapes, and each of the hollows is located between two adjacent positioning holes.

4. The combined four-axis tightening machine tooling plate according to claim 1 is characterized in that: A plurality of installation holes arranged at intervals are transversely opened at the front edge of the base plate seat, and the base plate seat is fixedly installed on the installation slide of the four-axis tightening machine through pins inserted into the installation holes.

5. The combined four-axis tightening machine tooling plate according to claim 1 is characterized in that: The left and right side ends of the base plate seat are respectively provided with limited pressure platforms, which are fixed on the installation slide of the four-axis tightening machine through the limited installation of the limited pressure platforms at both ends.

6. The combined four-axis tightening machine tooling plate according to claim 1, characterized in that: The limiting guide sleeve comprises a limiting cover plate and a limiting cylinder which are integrally connected, wherein: The limiting cover plate is a hollow square-circular plate-shaped structure, which is coaxially arranged on the top of the limiting cylinder, and countersunk holes are respectively opened at the four corners thereof.

7. The combined four-axis tightening machine tooling plate according to claim 6, characterized in that: The inner hole diameter of the limiting cover plate is the same as the inner hole diameter of the limiting cylinder, and the top opening of the inner hole of the limiting cover plate is configured to be chamfered.

8. The combined four-axis tightening machine tooling plate according to claim 6, characterized in that: The thickness of the limiting cover plate is 1 / 3-2 / 3 of the thickness of the base plate seat, and the axial height of the limiting cylinder is equal to the thickness of the base plate seat.

9. The combined four-axis tightening machine tooling plate according to claim 1, characterized in that: The four corners of each of the position limiting guide sleeves are fixedly mounted on the base plate seat by means of locking bolts.

10. The combined four-axis tightening machine tooling plate according to claim 1, characterized in that: The base plate seat and the limiting guide sleeve are both made of stainless steel or aluminum alloy.