Large-current connector packaged by plastic
By using a combined structure of guide columns and guide grooves in the connector to achieve the insertion and reverse identification function, combined with the design of metal shielding net and flame retardant layer, the problems of magnetic leakage and misinterference in existing connectors are solved, and signal transmission is improved Stability and safety.
Patent Information
- Application Number
- CN202421268931.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2034-06-05
AI Technical Summary
The existing connectors have magnetic leakage, which affects the stability of data signal transmission, and it is easy to have position errors during assembly, which poses a potential risk of misplugging.
A large current connector packaged in plastic is designed, and the combined structure of guide columns and guide grooves is used to achieve the plug-in and reverse identification function to avoid misinsertion; a metal shielding net is installed in the male shielding shell and the female shielding shell to reduce leakage. Magnetic phenomenon, and a chlorinated polyethylene flame retardant layer is provided on the outer surface to improve safety.
The plug-in recognition function prevents misplugging, which improves the signal transmission stability and security of the connector; the metal shielding network effectively reduces magnetic leakage and improves the signal shielding ability; the flame retardant layer improves the safety of the connector.
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Figure CN222515064U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of connectors, in particular to a high-current connector encapsulated by plastic. Background Art
[0002] Connectors are also called connectors, and are also called joints and sockets in China. They generally refer to electrical connectors, that is, devices that connect two active devices to transmit current or signals. New energy vehicles refer to vehicles that use unconventional automotive fuels as power sources and integrate advanced technologies in vehicle power control and drive to form vehicles with advanced technical principles, new technologies, and new structures. In new energy vehicles, the motor controller and the motor are connected through a high-voltage wiring harness, and the high-voltage wiring harness is connected to the motor controller interface through a connector.
[0003] The existing connectors mainly include an insulating seat, terminals mounted on the insulating seat, and a metal shell wrapped around the outside of the rubber core. Since the metal shells are formed by punching and bending metal sheets, seams are formed at the bends. The existence of these seams will cause magnetic leakage, thereby affecting the stability of data signal transmission. In addition, as the structural dimensions of the connectors become smaller and smaller, the connectors are prone to incorrect positioning during assembly, posing a risk of mis-insertion.
[0004] Chinese patent CN209487892U discloses an integrated wiring harness connector, including a connector as a whole, the connector as a whole includes a male end, a female end and a plurality of wiring harnesses, characterized in that: a groove is arranged on the front of the male end, and a plurality of power pins and a plurality of signal pins are arranged in the groove; a raised plastic block is arranged on the front of the female end, a plurality of power jacks corresponding to the power pins are arranged on the plastic block, and a plurality of signal jacks corresponding to the signal pins are arranged on the plastic block, and conductive terminals are arranged inside the power jacks and the signal jacks, the rear end of the female end is covered by a plastic shell, a PCB board is arranged inside the plastic shell, the conductive terminals in the power jacks and the signal jacks are welded on the PCB board, a wiring harness hole plate is arranged at the rear end of the plastic shell, the plurality of wiring harnesses pass through the through holes of the wiring harness hole plate to enter the interior of the plastic shell, and ... wiring harness hole plate to enter the interior of the plastic shell, and the plurality of wiring harnesses pass through the wiring harness hole plate to enter the interior of the plastic shell, and the plurality of wiring harnesses pass through the wiring harness hole plate to enter the interior of the plastic shell, and the plurality of wiring harnesses pass through the wiring harness hole plate to enter the interior of the plastic shell, and the plurality of wiring harnesses pass through the wiring harness hole plate to enter the interior of the plastic shell, and the plurality of wiring harnesses pass through the wiring harness The tail of the wiring harness is welded on the gold finger of the PCB board, which solves the problem that when the integrated wiring harness connector is in use, the male and female ends are connected correspondingly, the power pin on the male end is inserted into the power jack opened on the female end, and the signal pin on the male end is inserted into the signal jack opened on the female end. The large-diameter pin is the power pin, which can transmit at least 15A of current after mating with the conductive terminal in the power jack; multiple small-diameter pins are signal pins, which can realize intelligent control instructions after mating with the conductive terminals in the signal jack; at the same time, the conductive terminals are welded on the PCB board in the plastic shell at the tail of the female end, and various wiring harnesses used in the electric vehicle enter the plastic shell through the wiring harness hole plate at the tail of the plastic shell and are welded on the gold fingers of the PCB board. Signal transfer is performed through the PCB, which can reduce the welding space required for welding wires and save mechanical space for customers. Multiple wiring harnesses can be concentrated and wrapped by the plastic shell, effectively avoiding the problems of dispersion and disorderly arrangement of multiple wiring harnesses.
[0005] Chinese patent CN115632262A discloses a high-current connector, which includes a high-current female socket and a high-current plug that can be plugged into each other for conduction, wherein the high-current female socket includes a plastic seat and two electrode terminals for passing a large current, the front end of the plastic seat has a docking groove for inserting the plug, and the plastic seat is provided with a first terminal hole for inserting the electrode terminal and passing through the docking groove along its rear end, the electrode terminal is inserted in the first terminal hole, and the front end of the electrode terminal is exposed in the docking groove; the high-current plug includes an insulating seat that can be inserted into the docking groove and two polarity terminals that are connected to the electrode terminal for conducting to pass a large current, and the insulating seat has a There is a first insertion hole for inserting a polarity terminal, characterized in that: the outer periphery of the electrode terminal is formed with a positioning portion protruding outward, and the front end of the inner wall of the first terminal hole is formed with a plurality of elastic clamping arms. After the electrode terminal is inserted into the first terminal hole, the elastic clamping arm elastically presses against the rear end surface of the positioning portion to support the electrode terminal to prevent the electrode terminal from retreating; a rear plug is inserted into the rear end of the insulating seat by a snap-fit fixing method, and the rear plug has a second insertion hole that passes through the front and rear sides and corresponds to the first insertion hole, and the inner wall of the second insertion hole is formed with a radially distributed and C-shaped positioning flange, and the polarity terminal is provided with a positioning ring groove; the polarity terminal is inserted into the second insertion hole The first plug-in hole is provided in the housing, and the positioning flange is embedded in the positioning ring groove to lock the polarity terminal. The front end of the polarity terminal is inserted into the first plug-in hole, and the first wire fixedly connected to the rear end of the polarity terminal passes through the second plug-in hole and extends out of the rear end surface of the rear plug and the insulating seat, which solves the problem that in the high-current female seat, the electrode terminal is formed with a positioning portion protruding outward on the periphery, and a plurality of elastic clamping arms are formed on the front end of the inner wall of the first terminal hole. After the electrode terminal is inserted into the first terminal hole, the elastic clamping arm elastically presses against the rear end surface of the positioning portion to support the electrode terminal to prevent the electrode terminal from retreating, thereby enhancing the holding force of the electrode terminal and stably installing the electrode terminal on the first end of the plastic seat. The inner wall of the sub-hole can effectively prevent the electrode terminal from retreating during use, ensuring the normal operation of the high-current female socket, and having extremely strong market competitiveness; in the high-current plug, when the polarity terminal is installed in the rear plug, the C-shaped positioning flange in the rear plug is embedded in the positioning ring groove on the polarity terminal, so as to achieve the purpose of locking the polarity terminal, and the rear plug is inserted and fixed to the insulating seat, so as to ensure that the polarity terminal is stably installed in the insulating seat, and the polarity terminal can be prevented from moving forward and backward, thereby effectively preventing the polarity terminal from retreating during use, ensuring the normal operation of the high-current plug, and having extremely strong market competitiveness. Summary of the invention
[0006] The technical problem to be solved by the utility model is to provide a high-current connector encapsulated in plastic to solve the problem that the existing connector has a magnetic leakage phenomenon, affects the stability of data signal transmission, and is prone to the phenomenon of incorrect position installation during the assembly process of the connector, resulting in the risk of mis-insertion.
[0007] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0008] A high-current connector encapsulated in plastic comprises a male plug and a female socket, wherein the male plug comprises a male shielding shell, a male insulating seat and two male wiring harnesses, the left end of the male wiring harness passes through the male insulating seat and the male shielding shell, and the right end of the male wiring harness exposes the male insulating seat, the female socket comprises a female shielding shell, a female insulating seat and two female wiring harnesses, the right end of the female wiring harness passes through the female insulating seat and the female shielding shell, the left end of the female wiring harness is flush with the female insulating seat, a buckle is installed on the upper surface of the male shielding shell, a block corresponding to the buckle is installed on the upper surface of the female shielding shell, a guide column is fixedly connected to the right side of the male insulating seat, and a guide groove corresponding to the guide column is opened on the left side of the female insulating seat.
[0009] Preferably, a first mounting groove is opened on the right side of the male end shielding shell, the male end insulating seat is fixed in the first mounting groove, the male end wiring harness is installed on the male end insulating seat, and an inner step groove is opened on the right inner wall of the first mounting groove.
[0010] Preferably, the male end wiring harness comprises a male end plug-in portion, a male end mounting portion and a male end connecting wire which are connected in sequence, the diameter of the male end plug-in portion is smaller than the diameter of the male end mounting portion, and a circle of first grooves is provided on the outer surface of the male end mounting portion.
[0011] Preferably, both the front and rear sides of the male end insulating seat are provided with first through holes penetrating the left and right sides, and a first convex ring corresponding to the first groove is fixedly connected in the first through hole.
[0012] Preferably, a second mounting groove is opened on the left side of the female end shielding shell, the female end insulating seat is fixed in the second mounting groove, the female end wiring harness is installed on the female end insulating seat, and an outer step groove is opened on the left outer surface of the second mounting groove, and the outer step groove is adapted to the inner step groove.
[0013] Preferably, a circle of sealing groove is formed on the outer surface of the outer step groove, and a sealing ring is arranged inside the sealing groove.
[0014] Preferably, the female-end wiring harness includes a female-end plug-in part, a female-end mounting part and a female-end connecting wire connected in sequence, the outer surface of the female-end mounting part is provided with a circle of second grooves, the left side of the female-end plug-in part is provided with a slot corresponding to the male-end plug-in part, and the outer surface of the female-end plug-in part is provided with a plurality of long holes penetrating the slots and the outer surface of the female-end plug-in part.
[0015] Preferably, the front and rear sides of the female end insulating seat are both provided with second through holes penetrating the left and right sides, and a second convex ring corresponding to the second groove is fixedly connected in the second through hole.
[0016] Preferably, a shielding net is fixedly connected inside the male end shielding shell and the female end shielding shell, and a chlorinated polyethylene flame retardant layer is provided on the outer surfaces of the male end shielding shell and the female end shielding shell.
[0017] Preferably, the buckle comprises a fulcrum, a pressing portion and a snap-on portion which are connected to each other, the pressing portion is used to make the snap-on portion rotate around the fulcrum, the snap-on portion is a hook-shaped structure, and the fulcrum, the pressing portion and the snap-on portion are all integrally formed with the male end shielding shell.
[0018] Compared with the prior art, the utility model has at least the following beneficial effects:
[0019] (1) The connector has a reverse insertion identification function. Due to the presence of guide columns and guide grooves, if the male plug and the female socket are inserted incorrectly, the male plug part will not be able to be inserted into the slot on the female plug part, thereby realizing the anti-misplacement and anti-mis-insertion functions to avoid the occurrence of wrong insertion;
[0020] (2) By arranging a metal shielding net inside the male shielding shell and the female shielding shell, seams can be avoided, thereby better shielding external electromagnetic signals and improving the signal shielding capability of the connector. In addition, the outer surfaces of the male shielding shell and the female shielding shell are both provided with a chlorinated polyethylene flame retardant layer, which can have good flame retardant properties and improve the safety of the connector body;
[0021] (3) By opening a slot on the female end plug-in part and opening a plurality of long holes on the outer surface, the female end plug-in part is made elastic, the plug-in and pull-out force between the male end plug-in part and the slot is stable and reliable, and the vibration resistance is good. By utilizing the cooperation of the buckle and the card block, the male end plug and the female end socket are restricted to prevent the male end plug and the female end socket from being separated, and the sealing ring on the outer step groove is used to make the entire electrical connector have a good sealing function, thereby achieving better waterproof performance. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the combined structure of a high current connector encapsulated in plastic according to the utility model;
[0023] Figure 2It is a front view three-dimensional structural schematic diagram of a high current connector encapsulated with plastic according to the utility model;
[0024] Figure 3 It is a rear perspective structural diagram of a high current connector encapsulated in plastic according to the utility model;
[0025] Figure 4 It is a schematic cross-sectional structure diagram of the male end plug of the high current connector encapsulated by plastic of the utility model;
[0026] Figure 5 It is a schematic cross-sectional structure diagram of the female end plug of the high current connector encapsulated by plastic of the utility model;
[0027] Figure 6 It is a schematic structural diagram of the male end shielding shell of the high current connector encapsulated in plastic according to the utility model;
[0028] Figure 7 It is a schematic structural diagram of the female end shielding shell of the high current connector encapsulated by plastic of the utility model;
[0029] Figure 8 It is a schematic structural diagram of the female end wiring harness of the high current connector encapsulated in plastic according to the utility model;
[0030] Fig. 9 This is a schematic diagram of the installation structure of the shielding net of the high current connector encapsulated in plastic according to the utility model;
[0031] Figure numerals: 1, male end plug; 2, female end socket; 3, shielding net; 4, chlorinated polyethylene flame retardant layer; 101, male end shielding shell; 102, male end insulating seat; 103, male end wiring harness; 104, buckle; 105, guide column; 201, female end shielding shell; 202, female end insulating seat; 203, female end wiring harness; 204, clamping block; 205, guide groove; 1011, first mounting groove; 1012, inner step groove; 1031, male end plug-in portion ; 1032, male end mounting portion; 1033, male end connecting line; 1021, first through hole; 2011, second mounting groove; 2012, outer step groove; 2013, sealing groove; 2014, sealing ring; 2031, female end plug-in portion; 2032, female end mounting portion; 2033, female end connecting line; 2034, slot; 2035, long hole; 2021, second through hole; 1041, fulcrum; 1042, pressing portion; 1043, clamping portion. DETAILED DESCRIPTION
[0032] The following is a detailed description of a plastic package connector for new energy vehicles provided by the utility model in combination with the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art may also adopt other alternative methods to implement some known technologies; and the accompanying drawings are only for a more specific description of the embodiments, and are not intended to specifically limit the utility model.
[0033] It should be noted that the references to "one embodiment", "embodiment", "exemplary embodiments", "some embodiments" and the like in the specification indicate that the embodiments described may include specific features, structures or characteristics, but not every embodiment may include the specific features, structures or characteristics. In addition, when a specific feature, structure or characteristic is described in conjunction with an embodiment, it should be within the knowledge of a person skilled in the art to implement such feature, structure or characteristic in conjunction with other embodiments (whether or not explicitly described).
[0034] In general, a term can be understood, at least in part, from its use in context. For example, depending, at least in part, on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in the singular sense, or can be used to describe a combination of features, structures, or characteristics in the plural sense. Additionally, the term "based on" can be understood as not necessarily intended to convey an exclusive set of factors, but can instead, depending, at least in part, on the context, allow for the presence of other factors that are not necessarily explicitly described.
[0035] It will be understood that the meaning of “on,” “over,” and “above” in this disclosure should be interpreted in the broadest manner, so that “on” means not only “directly on” something, but also includes the meaning of being “on” something with intervening features or layers therebetween, and “on” or “over” means not only “on” or “above” something, but also includes the meaning of being “on” or “above” something with no intervening features or layers therebetween.
[0036] Additionally, spatially relative terms such as "under," "beneath," "lower," "above," "upper," and the like may be used herein for descriptive convenience to describe the relationship of one element or feature to another element or features, as shown in the accompanying drawings. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially relative descriptors used herein may be similarly interpreted accordingly.
[0037] like Figure 1-9As shown, an embodiment of the utility model provides a high-current connector encapsulated in plastic, including a male plug 1 and a female socket 2, the male plug 1 including a male shielding shell 101, a male insulating seat 102 and two male wiring harnesses 103, the left end of the male wiring harness 103 passes through the male insulating seat 102 and the male shielding shell 101, and the right end of the male wiring harness 103 exposes the male insulating seat 102, the female socket 2 includes a female shielding shell 201, a female insulating seat 202 and two female wiring harnesses 203, the right end of the female wiring harness 203 passes through the female insulating seat 202 and the female shielding shell 201, and the left end of the female wiring harness 203 is flush with the female insulating seat 202; the upper surface of the male shielding shell 101 A buckle 104 is installed on the surface, and a block 204 corresponding to the buckle 104 is installed on the upper surface of the female end shielding shell 201. The buckle 104 cooperates with the block 204 to realize the automatic locking function. The right side of the male end insulating seat 102 is fixedly connected with a guide column 105, and the left side of the female end insulating seat 202 is provided with a guide groove 205 corresponding to the guide column 105; when in use, the male end plug 1 and the female end socket 2 are plugged together. Due to the existence of the guide column 105 and the guide groove 205, if the male end plug 1 and the female end socket 2 are plugged in incorrectly, the male end plug-in part 1031 cannot be inserted into the slot 2034 on the female end plug-in part 2031, thereby realizing the anti-foolproof and anti-misplugging functions to avoid the occurrence of wrong plugging.
[0038] like Figure 1 and Figure 3 As shown, in this embodiment, a first mounting groove 1011 is opened on the right side of the male end shielding shell 101, the male end insulating seat 102 is fixed in the first mounting groove 1011, the male end wiring harness 103 is installed on the male end insulating seat 102, and an inner step groove 1012 is opened on the right inner wall of the first mounting groove 1011. In this way, the male end shielding shell 101 protects the internal male end insulating seat 102 and the male end wiring harness 103.
[0039] like Figure 3 As shown, in this embodiment, the male end wiring harness 103 includes a male end plug-in portion 1031, a male end mounting portion 1032 and a male end connecting wire 1033 which are connected in sequence. The diameter of the male end plug-in portion 1031 is smaller than the diameter of the male end mounting portion 1032. The outer surface of the male end mounting portion 1032 is provided with a circle of first grooves. The front and rear sides of the male end insulating seat 102 are provided with first through holes 1021 that penetrate the left and right sides. A first convex ring that is opposite to the first groove is fixedly connected in the first through hole 1021. In this way, the male end mounting portion 1032 is stably installed on the male end insulating seat 102 through the cooperation of the first groove and the first convex ring to avoid falling off.
[0040] like Figure 1 and Figure 4As shown, in this embodiment, a second mounting groove 2011 is provided on the left side of the female end shielding shell 201, the female end insulating seat 202 is fixed in the second mounting groove 2011, the female end wiring harness 203 is installed on the female end insulating seat 202, and an outer step groove 2012 is provided on the left side outer surface of the second mounting groove 2011, and the outer step groove 2012 is adapted to the inner step groove 1012. In this way, the internal female end insulating seat 202 and the female end wiring harness 203 are protected by the female end shielding shell 201.
[0041] like Figure 4 and Figure 6 As shown, in this embodiment, a circle of sealing groove 2013 is provided on the outer surface of the outer step groove 2012, and a sealing ring 2014 is arranged inside the sealing groove 2013. In this way, after the male plug 1 and the female socket 2 are inserted together, the outer step groove 2012 is inserted into the inner step groove 1012, and the sealing ring 2014 on the outer step groove 2012 makes the entire electrical connector have a good sealing function and achieves better waterproof performance.
[0042] like Figure 4 As shown, in this embodiment, the female end wiring harness 203 includes a female end plug-in portion 2031, a female end mounting portion 2032 and a female end connecting wire 2033 connected in sequence, the outer surface of the female end mounting portion 2032 is provided with a circle of second grooves, the left side of the female end plug-in portion 2031 is provided with a slot 2034 corresponding to the male end plug-in portion 1031, and the outer surface of the female end plug-in portion 2031 is provided with a plurality of long holes 2035 that penetrate the slots 2034 and the outer surface of the female end plug-in portion 2031. A slot 2034 is provided on the upper surface, and a plurality of long holes 2035 are provided on the outer surface, so that the plugging and unplugging force between the male end plug-in portion 1031 and the slot 2034 is stable and reliable, and the vibration resistance is good. The front and rear sides of the female end insulating seat 202 are provided with second through holes 2021 that penetrate the left and right sides. A second convex ring that is opposite to the second groove is fixedly connected in the second through hole 2021. In this way, the female end mounting portion 2032 is stably mounted on the female end insulating seat 202 through the cooperation of the second groove and the second convex ring to avoid falling off.
[0043] like Figure 2 and Figure 8As shown, in this embodiment, the male end shielding shell 101 and the female end shielding shell 201 are internally fixedly connected with a shielding net 3, and the outer surfaces of the male end shielding shell 101 and the female end shielding shell 201 are both provided with a chlorinated polyethylene flame retardant layer 4, and the shielding net 3 can be injection molded inside the male end shielding shell 101 and the female end shielding shell 201. In this arrangement, since the male end shielding shell 101 and the female end shielding shell 201 are internally fixedly connected with the shielding net 3, the metal shielding net 3 is wrapped around the inside for multiple turns to avoid the occurrence of seams, thereby better shielding external electromagnetic signals, improving the signal shielding capability of the connector, and the chlorinated polyethylene flame retardant layer 4 can have good flame retardant properties, thereby improving the safety of the connector body.
[0044] like Figure 1 and Figure 5 As shown, in this embodiment, the buckle 104 includes a fulcrum 1041, a pressing portion 1042 and a clamping portion 1043 that are interconnected. The pressing portion 1042 is used to make the clamping portion 1043 rotate around the fulcrum 1041. The clamping portion 1043 is a hook-shaped structure. The fulcrum 1041, the pressing portion 1042 and the clamping portion 1043 are all integrally formed with the male end shielding shell 101. In this way, when the guide column 105 is aligned with the guide groove 205, the male end plug-in portion 1031 will be inserted into the slot 2034 on the female end plug-in portion 2031. At the same time, the clamping portion 1043 will be slightly deformed and rotated around the fulcrum 1041 until the clamping portion 1043 is reset and clamped at the clamping block 204, thereby completing the automatic locking function.
[0045] The technical solution provided by the utility model is a connector with a reverse insertion identification function. When in use, the male end plug 1 and the female end socket 2 are plugged together. Due to the existence of the guide column 105 and the guide groove 205, if the male end plug 1 and the female end socket 2 are plugged in incorrectly, the male end plug part 1031 cannot be inserted into the slot 2034 on the female end plug part 2031, thereby realizing the anti-mistake and anti-misplugging functions to avoid the occurrence of wrong plugging. When the guide column 105 is aligned with the guide groove 205, the male end plug part 1031 is inserted into the slot 2034 on the female end plug part 2031, and the clamping part 1043 is rotated around the fulcrum. 1041 is slightly deformed and rotated until the snap-fitting portion 1043 is reset and snap-fitted to the snap-fitting block 204, thereby completing the automatic locking function. Since the male end shielding shell 101 and the female end shielding shell 201 are internally fixedly connected with the shielding net 3, the metal shielding net 3 is wrapped around the inside for multiple turns to avoid the occurrence of seams, thereby better shielding the external electromagnetic signal and improving the signal shielding capability of the connector. The outer surfaces of the male end shielding shell 101 and the female end shielding shell 201 are both provided with a chlorinated polyethylene flame retardant layer 4, which can have good flame retardant properties and improve the safety of the connector body.
[0046] The connector has a slot 2034 on the female end plug-in portion 2031 and a plurality of long holes 2035 on the outer surface, so that the plugging and unplugging force between the male end plug-in portion 1031 and the slot 2034 is stable and reliable, and has good vibration resistance. The male end plug 1 and the female end socket 2 are restricted by the cooperation of the buckle 104 and the block 204 to prevent the male end plug 1 and the female end socket 2 from being separated. In addition, the sealing ring 2014 on the outer step groove 2012 is used to make the entire electrical connector have a good sealing function and achieve better waterproof performance.
[0047] According to the disclosure and teaching of the above description, the technicians in the field of the utility model can also make appropriate changes and modifications to the above implementation. Therefore, the utility model is not limited to the specific implementation methods disclosed and described above, and some modifications and changes to the utility model should also fall within the scope of protection of the claims of the utility model. In addition, although some specific terms are used in this specification, these terms are only for the convenience of description and do not constitute any limitation to the utility model.
Claims
1. A high current connector encapsulated in plastic, characterized in that: It comprises a male end plug and a female end socket, wherein the male end plug comprises a male end shielding shell, a male end insulating seat and two male end wiring harnesses, the left end of the male end wiring harness passes through the male end insulating seat and the male end shielding shell, and the right end of the male end wiring harness exposes the male end insulating seat, the female end socket comprises a female end shielding shell, a female end insulating seat and two female end wiring harnesses, the right end of the female end wiring harness passes through the female end insulating seat and the female end shielding shell, and the left end of the female end wiring harness is flush with the female end insulating seat; a buckle is installed on the upper surface of the male end shielding shell, a block corresponding to the buckle is installed on the upper surface of the female end shielding shell, a guide column is fixedly connected to the right side of the male end insulating seat, and a corresponding block to the guide column is opened on the left side of the female end insulating seat guide groove; a first mounting groove is provided on the right side of the male end shielding shell, the male end insulating seat is fixed in the first mounting groove, the male end wiring harness is installed on the male end insulating seat, and an inner step groove is provided on the right inner wall of the first mounting groove; the male end wiring harness comprises a male end plug-in portion, a male end mounting portion and a male end connecting wire connected in sequence, the diameter of the male end plug-in portion is smaller than the diameter of the male end mounting portion, a circle of first grooves is provided on the outer surface of the male end mounting portion, first through holes penetrating the left and right sides are provided on the front and rear sides of the male end insulating seat, a first convex ring corresponding to the first groove is fixedly connected in the first through hole, and a shielding net is fixedly connected to the inside of the male end shielding shell and the female end shielding shell.
2. The high current connector encapsulated by plastic according to claim 1, characterized in that: A second mounting groove is provided on the left side of the female end shielding shell, the female end insulating seat is fixed in the second mounting groove, the female end wiring harness is installed on the female end insulating seat, and an outer step groove is provided on the left side outer surface of the second mounting groove, and the outer step groove is adapted to the inner step groove.
3. The high current connector encapsulated by plastic according to claim 2, characterized in that: A circle of sealing groove is formed on the outer surface of the outer step groove, and a sealing ring is arranged inside the sealing groove.
4. The high current connector encapsulated by plastic according to claim 1, characterized in that: The female-end wiring harness includes a female-end plug-in part, a female-end mounting part and a female-end connecting wire connected in sequence, the outer surface of the female-end mounting part is provided with a circle of second grooves, the left side of the female-end plug-in part is provided with a slot corresponding to the male-end plug-in part, and the outer surface of the female-end plug-in part is provided with a plurality of long holes penetrating the slots and the outer surface of the female-end plug-in part.
5. The high current connector encapsulated by plastic according to claim 4, characterized in that: The front and rear sides of the female end insulating seat are both provided with second through holes penetrating the left and right sides, and a second convex ring corresponding to the second groove is fixedly connected in the second through hole.
6. The high current connector encapsulated by plastic according to claim 1, characterized in that: The buckle includes a fulcrum, a pressing portion and a clamping portion which are connected to each other. The pressing portion is used to make the clamping portion rotate around the fulcrum. The clamping portion is a hook-shaped structure. The fulcrum, the pressing portion and the clamping portion are all integrally formed with the male end shielding shell.
7. The high current connector encapsulated by plastic according to claim 1, characterized in that: The outer surfaces of the male end shielding shell and the female end shielding shell are both provided with a chlorinated polyethylene flame retardant layer.
Citation Information
Patent Citations
Heavy-current connector
CN115632262A
Integrated wire harness connector
CN209487892U