Aloe gel extraction device based on sterile environment

By installing the filter cartridge, filter tube and filter plate in the extraction tank, and combining the stirring assembly and vacuum pump, the problem of the inability to complete the stirring and filtration treatment on the same equipment in the prior art is solved, and high efficiency in a sterile environment is achieved Aloe Vera gel extraction.

CN222517777UActive Publication Date: 2025-02-25HAINAN HEMEI PHARCEUTICAL CO LTD
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Patent Information

Application Number
CN202421234276.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-02
Publication Date
2025-02-25
Estimated Expiration
2034-06-02

AI Technical Summary

Technical Problem

The prior art cannot complete the stirring and filtration treatment on the same equipment, and at the same time, the sterile environment cannot be achieved when the gel is stirred and extracted, resulting in a reduced extraction efficiency.

Method used

Aluminum vera gel extraction device based on sterile environment is designed, including installing a filter cartridge, filter tube and filter plate in the extraction tank, and combining the internal stirring assembly to achieve gel separation through filter holes and sealing covers. Filtrate while creating a vacuum environment with a vacuum pump to ensure sterile operation.

Benefits of technology

It realizes efficient extraction of aloe vera gel in a sterile environment, improves filtration effect and extraction efficiency, and reduces the risk of microbial contamination.

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Abstract

The utility model provides an aloe gel extraction device based on a sterile environment, which relates to the technical field of plant processing and comprises an extraction tank, a filter cartridge is arranged in the extraction tank, the outlet end of the filter cartridge is connected with a filter pipe, the tail end in the extraction tank is connected with a filter plate, a stirring component is arranged in the filter cartridge, and filter holes are arrayed on the surface of the filter cartridge circumferentially. The top end of the extraction tank is provided with a feeding end, the surface of the filter cartridge is sleeved with a sealing cover, the sealing cover is movably connected with the surface of the filter cartridge, opening grooves are formed in the surface of the sealing cover in a circumferential array mode, and the filter cartridge, the filter pipe and the filter plate are all installed in the extraction tank, so that mixing and filtering operation can be carried out on the same equipment; and vacuum treatment is carried out during mixing, so that treatment in a sterile environment is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of plant processing, in particular to an aloe gel extraction device based on a sterile environment. Background Art

[0002] Aloe is a perennial evergreen herb of the Liliaceae family. Its leaves are clustered, large and thick, in a settling shape or grown on the top of the stem. The leaves are often lanceolate or short and wide, with sharp serrated spines on the edges. Aloe gel is the juice obtained from the fleshy part of the leaves of perennial Aloe vera of the Liliaceae family. It is mainly composed of aloe-emodin, aloe anthrone, various sugars, enzymes, amino acids, etc.

[0003] According to the patent publication number CN217568535U, a mixing device for producing aloe vera gel includes a mixing tank and an end cover detachably mounted on the mixing tank, a motor is mounted on the upper part of the end cover, a rotating rod is rotatably mounted in the mixing tank, the motor is used to drive the rotating rod to rotate, a plurality of cutting plates are connected to the side of the rotating rod, a first fluid space is provided on both sides of the cutting plate, when the cutting plate and the stirring rod are driven to rotate by the rotating rod, when the aloe vera flesh flows into the first fluid space, it can be broken by the cutting knife, and when it flows into the second fluid space, it can be filtered and broken by the thin steel cable, thereby accelerating the breaking of the aloe vera flesh, making the aloe vera flesh more delicate, and the broken aloe vera flesh can be stirred by the stirring rod to make it more uniform, so the device can improve the breaking efficiency of the aloe vera flesh and improve the production efficiency.

[0004] The aloe vera gel and the extraction device are introduced above. In the existing aloe vera gel, a suitable solvent is added and stirred during extraction, and then the aloe vera gel is transferred to a filtering device to separate the solid and liquid to complete the extraction. The operation is relatively complicated and the stirring and filtering processes cannot be completed on the same device. At the same time, the extraction of the gel by stirring makes it impossible to operate in a sterile environment, which greatly reduces the efficiency of gel extraction. Utility Model Content

[0005] The utility model aims to solve the problem that the existing technology cannot complete stirring and filtering treatment on the same device, and that stirring and extracting gel cannot be performed under a sterile environment, which greatly reduces the efficiency of gel extraction and provides an aloe gel extraction device based on a sterile environment.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an aloe gel extraction device based on a sterile environment, including an extraction tank, a filter cartridge is provided inside the extraction tank, a filter tube is connected to the outlet end of the filter cartridge, a filter plate is connected to the end position inside the extraction tank, a stirring component is provided inside the filter cartridge, a filter hole is arranged in a circular array on the surface of the filter cartridge, a feed end is arranged at the top of the extraction tank, a sealing cover is sleeved on the surface of the filter cartridge, and the sealing cover is movably connected to the surface of the filter cartridge, and an open groove is arranged in a circular array on the surface of the sealing cover.

[0007] Preferably, the filter cartridge is fixed to the top surface inside the extraction tank, and the filter tube is located in the interface at the center of the filter plate.

[0008] Preferably, valves are provided at the outlet end of the filter cartridge and the connection position of the filter tube.

[0009] Preferably, a rotating assembly is provided at the top of the extraction tank, and the positions of the opening groove and the filter hole correspond to each other.

[0010] Preferably, a threaded sealing plug is provided inside the end of the filter tube, and the threaded sealing plug is threadedly connected to the end of the filter tube.

[0011] Preferably, a vacuum pump is connected to the top of the extraction tank, and the vacuum pump is connected to a pipeline at the top of the filter cartridge, and the feed end is located inside the filter cartridge.

[0012] Beneficial Effects

[0013] In the utility model, the filter cartridge, the filter tube and the filter plate are all installed in the extraction tank, and combined with the internal stirring component, when the aloe vera is located in the filter cartridge, a suitable solvent can be added and stirred and mixed to separate the gel from the aloe vera, and the sealing cover can be controlled to rotate to discharge the mixed gel in the filter cartridge from the filter hole to complete the first filtration, and the aloe vera and gel remaining in the filter cartridge enter the filter tube for secondary filtration. Finally, the gel in the filter cartridge and the filter tube needs to pass through the filter plate to complete the third filtration, which greatly improves the filtration effect. At the same time, when performing the gel extraction operation, the filter holes and both ends on the surface of the filter cartridge are sealed, and the inside of the filter cartridge is in a vacuum state by using a vacuum treatment method, so that the gel can be mixed and stirred under sterile conditions. The vacuum environment can effectively reduce the number of microorganisms in the air inside the stirring tank, thereby reducing the risk of microbial contamination to the extraction process. At the same time, in a vacuum environment, due to the reduced pressure, bubbles are more easily removed from the plant material, which helps the solvent to better penetrate into the aloe vera leaves, promotes the extraction and separation of effective ingredients, and improves the extraction effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is the internal structure diagram of the extraction tank of the utility model;

[0015] Figure 2It is an axonometric drawing of the utility model;

[0016] Figure 3 It is a top view of the utility model;

[0017] Figure 4 It is a cross-sectional view of the utility model.

[0018] Legend:

[0019] 1. Extraction tank; 2. Filter cartridge; 3. Filter hole; 4. Stirring assembly; 5. Sealing cover; 6. Rotating assembly; 7. Opening slot; 8. Filter tube; 9. Filter plate; 10. Valve; 11. Threaded sealing plug; 12. Feed end; 13. Vacuum pump. DETAILED DESCRIPTION

[0020] In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the present invention is further described below in conjunction with specific embodiments and drawings, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the protection scope of the present invention.

[0021] The specific embodiments of the present utility model are described below in conjunction with the accompanying drawings. Specific embodiment:

[0023] Embodiment 1:

[0024] Reference Figure 1-4,, based on the aloe gel extraction device in a sterile environment, including an extraction tank 1, a filter cartridge 2 is arranged inside the extraction tank 1, a filter tube 8 is connected to the outlet end of the filter cartridge 2, a filter plate 9 is connected to the end position inside the extraction tank 1, the filter cartridge 2 is fixed to the top surface inside the extraction tank 1, and the filter tube 8 is located in the interface at the center of the filter plate 9. The aloe gel extraction device is mainly composed of the extraction tank 1, the filter cartridge 2, the filter tube 8 and the filter plate 9. It is necessary to explain that the extraction tank 1 is the outer shell of the device, wherein the connection between the filter cartridge 2 and the extraction tank 1 is fixed, the filter tube 8 is sleeved and sealed at the outlet end position of the filter cartridge 2 and is located at the center position of the filter plate 9, and the filter plate 9 is threadedly connected to the opening at the bottom of the filter cartridge 2, the aloe is stirred and mixed in the filter cartridge 2, and part of the gel is The aloe vera to be processed is cleaned and fed into the filter cartridge 2 from the feed end 12, and a suitable solvent, such as water or an alcohol solvent, is added to help extract the effective ingredients in the gel. The aloe vera can be stirred by the stirring component 4 inside the filter cartridge 2. It is further explained that the stirring component 4 is composed of a motor, a stirring rod and other components, so that the motor drives the stirring rod to complete the stirring and mixing of the materials inside the filter cartridge 2. It is necessary to explain that the inner wall of the extraction tank 1 can increase the heating component and the sensor and other components to meet the temperature required for the gel to be extracted.

[0025] There are filter holes 3 in a circumferential array on the surface of the filter cartridge 2. Since the filter holes 3 are provided on the surface of the filter cartridge 2, after stirring is completed, the gel is separated from the aloe raw material, and the gel can be discharged to the outside of the filter cartridge 2 by using the filter holes 3. Since the filter holes 3 are small, it is difficult for the aloe leaves to be discharged through the filter holes 3, thereby completing the first solid-liquid separation. A valve 10 is provided at the connection position between the outlet end of the filter cartridge 2 and the filter tube 8. The remaining gel and aloe leaves in the filter cartridge 2 fall into the filter tube 8 through the hole of the outlet valve 10. The surface of the filter tube 8 also has filtering through holes. The filter tube 8 is used to separate and filter the remaining gel and aloe leaves in the filter cartridge 2. The gel separated by the filter tube 8 and the filter cartridge 2 needs to pass through the filter plate 9 before it can be discharged, completing the third filtration.

[0026] A threaded sealing plug 11 is provided inside the end of the filter tube 8, and the threaded sealing plug 11 is threadedly connected to the end of the filter tube 8. The solid and liquid remain inside the filter cartridge 2. The threaded sealing plug 11 at the bottom of the filter cartridge 2 can be rotated and taken out to discharge the solid. The structure is simple, and the separation and stirring and mixing of solid and liquid can be completed in the same stirring equipment.

[0027] Embodiment 2:

[0028] Reference Figure 1-4The surface of the filter cartridge 2 is sleeved with a sealing cover 5, and the sealing cover 5 is movably connected to the surface of the filter cartridge 2. The surface of the sealing cover 5 has an open groove 7 in a circumferential array, and the positions of the open groove 7 and the filter hole 3 correspond to each other. The sealing cover 5 is sleeved on the surface of the filter cartridge 2. During normal stirring and mixing, the positions of the open grooves 7 on the surface of the sealing cover 5 and the filter hole 3 are staggered to seal the filter hole 3. When the mixed gel needs to be taken out, the open groove 7 is rotated to the position of the filter hole 3 and the two overlap, and the gel can be discharged from the filter hole 3. The outlet of the filter cartridge 2 passes through the structure of the valve 10. The sealing structure can prevent the material from being discharged during mixing. A rotating component 6 is provided at the top of the extraction tank 1. Further explanation: the sealing cover 5 is driven by the rotating component 6. The rotating component includes gears, motors, transmission belts, rotating rods and shells. These components are all located in the shell. The rotating rod and the gear at one end of the rotating rod can be rotated by mechanical transmission. Since the gears on the surface of the rotating rod are meshed with the gears on the surface of the sealing cover 5, when the rotating rod rotates, the sealing cover 5 can rotate along the surface of the filter cartridge 2 to complete the position change of the opening groove 7.

[0029] A vacuum pump 13 is connected to the top of the extraction tank 1, and the vacuum pump 13 is connected to the pipeline at the top of the filter cartridge 2, and the feed end 12 is located inside the filter cartridge 2. When mixing is required, the filter hole 3, the outlet end of the filter cartridge 2 and the feed end 12 can be sealed, the filter hole 3 is sealed by the sealing cover 5, the outlet end is sealed by the structure of the valve 10, and the feed end 12 can be sealed by a plug or the like. At this time, the inside of the filter cartridge 2 can be vacuum treated by the vacuum pump 13, and stirring and mixing are performed. The extraction process under a vacuum environment can usually be completed faster, because in an environment without bubbles and low pressure, the extract is more likely to contact and mix with the plant material, accelerate the extraction process, and improve production efficiency. In a vacuum environment, due to the reduced pressure, bubbles are more easily removed from the plant material, which helps the solvent to better penetrate into the aloe leaves, promote the extraction and separation of effective ingredients, and improve the extraction effect. At the same time, the vacuum environment can effectively reduce the number of microorganisms in the air inside the stirring tank, thereby reducing the risk of microbial contamination in the extraction process, which is very important for aloe gel extraction requiring high purity and sterility.

[0030] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0031] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. An aloe vera gel extraction device under a sterile environment comprises an extraction tank (1), characterized in that: The extraction tank (1) is provided with a filter cartridge (2) inside, the outlet end of the filter cartridge (2) is connected to a filter tube (8), the end position inside the extraction tank (1) is connected to a filter plate (9), the filter cartridge (2) is provided with a stirring assembly (4), the surface of the filter cartridge (2) is provided with filter holes (3) in a circular array, the top of the extraction tank (1) is provided with a feed end (12), the surface of the filter cartridge (2) is sleeved with a sealing cover (5), and the sealing cover (5) is movably connected to the surface of the filter cartridge (2), and the surface of the sealing cover (5) is provided with an open groove (7) in a circular array.

2. The aloe gel extraction device based on a sterile environment according to claim 1, characterized in that: The filter cartridge (2) is fixed to the top surface inside the extraction tank (1), and the filter tube (8) is located in the interface at the center of the filter plate (9).

3. The aloe gel extraction device under sterile environment according to claim 1, characterized in that: A valve (10) is provided at the connection position between the outlet end of the filter cartridge (2) and the filter tube (8).

4. The aloe gel extraction device under sterile environment according to claim 1, characterized in that: A rotating assembly (6) is provided at the top of the extraction tank (1), and the positions of the opening groove (7) and the filter hole (3) correspond to each other.

5. The aloe gel extraction device under sterile environment according to claim 1, characterized in that: A threaded sealing plug (11) is provided inside the end of the filter tube (8), and the threaded sealing plug (11) is threadedly connected to the end of the filter tube (8).

6. The aloe gel extraction device under sterile environment according to claim 1, characterized in that: The top of the extraction tank (1) is connected to a vacuum pump (13), and the vacuum pump (13) is connected to a pipeline at the top of the filter cartridge (2), and the feed end (12) is located inside the filter cartridge (2).

Citation Information

Patent Citations

  • Uniform mixing device for aloe gel production

    CN217568535U