Automatic layering treatment device for distillation condensate

By designing the automatic layering processing device for distilled condensate, automatic layering is achieved by using the design of the cylinder and side walls, the problems of manual operation error and high cost in the prior art are solved, and production efficiency and equipment utilization are improved.

CN222517793UActive Publication Date: 2025-02-25GANSU DONGGANG PHARM CO LTD
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Patent Information

Application Number
CN202421300756.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-02-25
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

In the prior art, the recycling operation of mixed solutions in fine chemical production requires manual switching of valves through the sight glass, which has problems such as errors and increased labor costs of equipment.

Method used

An automatic layering treatment device for distilled condensate is designed to automatically layer through the vertically placed cylinder and the light and heavy component outlets arranged on the side walls, using the density and mutual solubility of the material itself to achieve automatic layering, reducing manual intervention.

Benefits of technology

Automatic layering of distilled condensate is realized, which reduces manual operation errors, improves production efficiency and equipment utilization, and reduces costs.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides an automatic layering treatment device for distillation condensate, which is provided with a vertically arranged barrel, a distillation condensate inlet is arranged at the top of the barrel, a heavy component pre-adding port is arranged at the bottom of the barrel and is connected with a liquid inlet pipe and a valve, a light component outlet is arranged at the middle upper part of the side wall of the barrel, and the side wall of the barrel is communicated with a bypass pipe. A heavy component outlet is formed in the bypass pipe and is lower than the light component outlet, an inner pipe is connected into the barrel, the top of the inner pipe is connected with the top wall of the barrel, the distillation condensate inlet extends into the inner pipe, and an opening is formed in the bottom of the inner pipe and is lower than the heavy component outlet and higher than a connecting port of the lower part of the bypass pipe and the side wall of the barrel. The device has the advantages that continuous treatment can be achieved, an automatic control valve does not need to be added, the purpose of automatic layering can be achieved only through the density and mutual solubility of materials, and industrial mass production can be achieved.
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Description

Technical Field

[0001] The utility model belongs to a fine chemical distillation device and relates to a distillation condensate layer separation device. Background Art

[0002] Under existing technical conditions, the recovery of mixed solutions in fine chemical production usually involves standing the condensate after distillation to separate into layers, and then manually opening and closing the valves through the sight glass on the bottom pipeline to introduce them into different storage tanks, thereby achieving the recovery of two different solutions. This operation not only increases equipment and manpower, but also causes errors caused by manually opening and closing the valves through the sight glass, and the two solutions are not completely separated. Utility Model Content

[0003] The purpose of the utility model is to provide a technology with simple structure and low cost in order to solve the problems existing in the prior art. Through physical properties, continuous production can be carried out without adding automated equipment. Only during the distillation process, two immiscible components are separated and directly connected to the material storage tank.

[0004] The technical solution of the utility model is as follows: an automatic stratification processing device for distillation condensate is provided, a vertically placed cylinder is provided, a distillation condensate inlet is provided at the top of the cylinder, a heavy component pre-addition inlet is provided at the bottom, the heavy component pre-addition inlet is connected to a liquid inlet pipe and a valve, a light component outlet is provided at the middle and upper part of the cylinder side wall, the cylinder side wall is connected to a bypass pipe, a heavy component outlet is provided on the bypass pipe, a connection port between the upper part of the bypass pipe and the cylinder side wall is higher than the light component outlet, a connection port between the lower part of the bypass pipe and the cylinder side wall is lower than the light component outlet, the heavy component outlet is lower than the light component outlet, an inner tube is connected inside the cylinder, a top of the inner tube is connected to the cylinder top wall and the distillation condensate inlet extends into the inner tube, and the bottom of the inner tube is open and the bottom is lower than the heavy component outlet and higher than the connection port between the lower part of the bypass pipe and the cylinder side wall.

[0005] The valve of the heavy component pre-addition inlet inlet pipe is a solenoid valve, and an electronic liquid level gauge is arranged on the cylinder body, and the electronic liquid level gauge is linked with the solenoid valve for control.

[0006] A connecting seat is fixed on the side wall of the cylinder.

[0007] The distillation condensate inlet is connected to the condenser outlet through a pipeline.

[0008] The beneficial effects of the utility model are as follows: the equipment can carry out continuous processing without adding automatic control valves, and the purpose of automatic stratification can be achieved only through the density of the materials themselves and their mutual solubility, and large-scale industrial production can be realized. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 It is a structural schematic diagram of the utility model;

[0010] 1-cylinder, 2-distillation condensate inlet, 3-heavy component pre-addition inlet, 4-light component outlet, 5-bypass pipe, 6-heavy component outlet, 7-inner pipe, 8-connecting seat, 9-observation mirror. DETAILED DESCRIPTION

[0011] The automatic stratification processing device for distillation condensate is provided with a vertically placed cylinder 1, with a distillation condensate inlet 2 at the top of the cylinder 1, and a heavy component pre-addition inlet 3 at the bottom, the heavy component pre-addition inlet 3 is connected to the liquid inlet pipe and the valve, a light component outlet 4 is provided at the middle and upper part of the side wall of the cylinder 1, the side wall of the cylinder 1 is connected to a bypass pipe 5, and a heavy component outlet 6 is provided on the bypass pipe 5, the connection port between the upper part of the bypass pipe 5 and the side wall of the cylinder 1 is higher than the light component outlet 4, the connection port between the lower part of the bypass pipe 5 and the side wall of the cylinder 1 is lower than the light component outlet 4, and the heavy component outlet 6 is lower than the light component outlet 4, the cylinder 1 is connected with an inner tube 7, the top of the inner tube 7 is connected to the top wall of the cylinder 1 and the distillation condensate inlet 2 extends into the inner tube 7, the bottom of the inner tube 7 is open and the bottom is lower than the heavy component outlet 6 and higher than the connection port between the lower part of the bypass pipe 5 and the side wall of the cylinder 1. A connecting seat 8 is fixed to the side wall of the cylinder 1, and is fixed to the support column of the workshop through the connecting seat 8. The distillation condensate inlet 2 is connected to the condenser discharge port through a pipeline.

[0012] The cylinder 1 is provided with an observation mirror 9, which is located below the inner tube 7 and above the connection between the lower part of the bypass tube 5 and the side wall of the cylinder 1.

[0013] Use: Add the heavy component material to the heavy component pre-addition inlet 3, and the liquid level is higher than the connection between the lower part of the bypass pipe 5 and the side wall of the cylinder 1. The observation mirror 9 is transparent, and the liquid level in the cylinder 1 can be checked. Of course, the valve of the inlet pipe of the heavy component pre-addition inlet 3 can also be set as a solenoid valve, and an electronic liquid level gauge can be set on the cylinder 1. The electronic liquid level gauge and the solenoid valve are linked to control. When the liquid level is not above the connection between the lower part of the bypass pipe 5 and the side wall of the cylinder 1, the valve is closed and the heavy component material is stopped. When there is a certain level of heavy component material in the cylinder 1, the distillation condensate enters from the distillation condensate inlet 2, first enters the inner tube 7, and then flows from the inner tube 7 to the cylinder 1. The function of the inner tube 7 is to reduce the impact of the distillation condensate on the liquid in the cylinder 1. The distillation condensate enters this device, the light and heavy components are automatically separated, the liquid level rises, the light component automatically flows out from the light component outlet 4, and the heavy component automatically flows out from the heavy component outlet 6, achieving the automatic separation effect. The liquid flowing out after separation enters the light and heavy material storage tanks respectively.

Claims

1. Automatic stratification processing device for distillation condensate, characterized in that A vertically placed cylinder (1) is provided. The top of the cylinder (1) is provided with a distillation condensate inlet (2), and the bottom is provided with a heavy component pre-addition inlet (3). The heavy component pre-addition inlet (3) is connected to a liquid inlet pipe and a valve. A light component outlet (4) is provided at the middle and upper part of the side wall of the cylinder (1). The side wall of the cylinder (1) is connected to a bypass pipe (5). The bypass pipe (5) is provided with a heavy component outlet (6). The connection opening between the upper part of the bypass pipe (5) and the side wall of the cylinder (1) is higher than the light component outlet (4). The connection opening between the lower part of the bypass pipe (5) and the side wall of the cylinder (1) is lower than the light component outlet (4). The heavy component outlet (6) is lower than the light component outlet (4). The inside of the cylinder (1) is connected to an inner tube (7). The top of the inner tube (7) is connected to the top wall of the cylinder (1) and the distillation condensate inlet (2) extends into the inner tube (7). The bottom of the inner tube (7) is open and the bottom is lower than the heavy component outlet (6) and higher than the connection opening between the lower part of the bypass pipe (5) and the side wall of the cylinder (1).

2. The automatic stratification processing device for distilled condensate according to claim 1, characterized in that The valve of the liquid inlet pipe of the heavy component pre-addition inlet (3) is a solenoid valve, and an electronic liquid level gauge is provided on the cylinder (1), and the electronic liquid level gauge is linked to the solenoid valve for control.

3. The automatic stratification processing device for distilled condensate according to claim 1, characterized in that A connecting seat (8) is fixed to the side wall of the cylinder (1).

4. The automatic stratification processing device for distilled condensate according to claim 1, characterized in that The distillation condensate inlet (2) is connected to the condenser outlet through a pipeline.

5. The automatic stratification processing device for distilled condensate according to claim 1, characterized in that The cylinder (1) is provided with an observation mirror (9), which is located below the inner tube (7) and above the connection between the lower part of the bypass tube (5) and the side wall of the cylinder (1).