Detection equipment capable of automatically discharging abnormal materials

Abstract

The utility model discloses detection equipment capable of automatically discharging abnormal materials, which comprises a cabinet, a processing table is arranged in the cabinet, a support frame is fixedly mounted on one side of the surface of the processing table, a track table is fixedly mounted at the top end of the support frame, a sliding seat is slidably mounted on the outer surface of the track table, and a plurality of clamping grooves are formed in the sliding seat. And a movable plate is movably mounted on the outer side surface of the sliding seat. The sliding seat slides on the surface of the track table, so that the sliding seat drives the movable plate to move to the position of a product, at the moment, the stepping motor drives the electric clamping jaw to conduct inward clamping, the abnormal product is clamped into the semicircular groove in the surface of the electric clamping jaw, and then the sliding seat slides on the surface of the track table to return to the original position; the stepping motor controls the electric clamping jaw to loosen the product, so that the abnormal product falls to the surface of the discharging conveying belt and is conveyed to the front side position of the cabinet through the discharging conveying belt to be taken by a worker, and therefore automatic discharging of the abnormal product is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of product detection, in particular to a detection device which can automatically discharge abnormal materials. Background Art

[0002] When producing electronic components, they usually need to be tested, among which airtightness testing is particularly important. Airtightness testing mainly checks whether there is leakage at the connection parts of the container. Pressure vessels with extremely or highly toxic media or pressure vessels that are not allowed to have even a small amount of leakage in their design must undergo airtightness testing;

[0003] When performing air-tightness testing on products, when abnormal products are detected, workers are usually required to manually remove the products, resulting in low detection efficiency.

[0004] When conducting air tightness tests on existing electronic components, it is often necessary to manually remove abnormal products, which is very inconvenient and can easily lead to detection errors during air tightness testing due to missing products, thereby reducing detection efficiency. Therefore, this does not meet existing needs. We have proposed a detection device that can automatically discharge abnormal materials. Utility Model Content

[0005] The purpose of the utility model is to provide a detection device that can automatically discharge abnormal materials, so as to solve the problems proposed in the above-mentioned background technology that when conducting airtightness detection of electronic components, it is often very inconvenient because abnormal products need to be removed manually, and it is easy for detection errors to occur during airtightness detection due to missing products, thereby reducing the detection efficiency.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a detection device that can automatically discharge abnormal materials, comprising a cabinet, a processing table is arranged inside the cabinet, a support frame is fixedly installed on one side of the processing table surface, a track table is fixedly installed on the top of the support frame, a sliding seat is slidably installed on the outer surface of the track table, a movable plate is movably installed on the outer surface of the sliding seat, a cylinder is fixedly installed on the top of the sliding seat, the output end of the cylinder is fixedly connected to the top of the movable plate, four lifting guide rods are fixedly installed on the outer surface of the movable plate, a lifting slide is slidably installed on the outer surface of the lifting guide rods, an electric clamp is provided at the bottom end of the lifting slide, a stepping motor is provided at the top of the electric clamp, and a semicircular groove is provided on the outer surface of the electric clamp.

[0007] Preferably, a servo motor is fixedly installed at the bottom end of the processing table, and a turntable is rotatably installed on the other side of the processing table surface. The output end of the servo motor is connected to the axis of the bottom end of the turntable through a coupling. Four fixture tables are evenly distributed on the outer surface of the turntable, and four products are arranged on the surface of each fixture table.

[0008] Preferably, an empty material detection platform is provided on the surface of the turntable near the front side of the cabinet, and four empty material detectors are fixedly installed on the top of the empty material detection platform, and each of the empty material detectors corresponds to the position of the product.

[0009] Preferably, an airtight detection mechanism is provided on the surface of the turntable near the rear side of the cabinet, and four detection heads are provided on the surface of the airtight detection mechanism, each of which corresponds to the position of the product.

[0010] Preferably, a control console is fixedly installed on the front side of the cabinet, and a discharge conveyor belt is fixedly installed on the surface of the processing table near the support frame. One end of the discharge conveyor belt passes through the surface of the cabinet and extends to the front outer side of the cabinet, and the movable plate is located above the discharge conveyor belt.

[0011] Preferably, an alarm light is provided on one side of the top of the cabinet, the alarm light is electrically connected to the empty material detector, the control console is electrically connected to the empty material detector, and the detection head is electrically connected to the stepping motor.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The utility model cooperates with the turntable, the airtight detection mechanism and the movable plate, so that when the device is in use, the sliding seat can slide on the surface of the track table, so that the sliding seat drives the movable plate to move to the position above the product. At this time, the lifting slide can be lifted on the surface of the lifting guide rod, so that the lifting slide drives the electric clamp to descend to the height position of the abnormal product. At this time, the stepper motor drives the electric clamp to clamp inward, so that the abnormal product is clamped inside the semicircular groove on the surface of the electric clamp, and then the electric clamp is raised, and the sliding seat slides back to its original position on the surface of the track table. Then the stepper motor controls the electric clamp to release the product, so that the abnormal product falls to the surface of the discharge conveyor belt, and is transported to the front side of the cabinet through the discharge conveyor belt for the staff to take, thereby realizing the automatic discharge of the abnormal product, reducing the time for the staff to take out the abnormal product, and improving the product detection efficiency;

[0014] 2. The utility model sets an empty material detector so that the device can detect installed products through the empty material detector. When a product on the surface of the fixture table is not installed, the empty material detector will transmit a signal to the alarm light, causing the alarm light to issue a warning alarm, and transmit a signal to the console through the empty material detector to stop the entire console control device from running until the staff installs the missing product on the surface of the fixture table. This avoids the missing product affecting the detection efficiency and also avoids the airtight detection mechanism from performing an airtight detection due to the absence of a product when detecting the position of the missing product, resulting in detection errors and affecting the operation of the movable plate, thereby avoiding the electric clamp from grabbing by mistake. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a top view of the turntable position of the utility model;

[0017] Figure 3 It is a partial structural schematic diagram of the position of the movable plate of the utility model;

[0018] Figure 4 It is a partial structural schematic diagram of the position of the empty material detection table of the utility model.

[0019] In the figure: 1. Cabinet; 2. Processing table; 3. Fixture table; 4. Product; 5. Turntable; 6. Control console; 7. Empty material detection table; 8. Track table; 9. Airtightness detection mechanism; 10. Discharge conveyor belt; 11. Sliding seat; 12. Movable plate; 13. Support frame; 14. Lifting guide rod; 15. Cylinder; 16. Lifting slide; 17. Stepper motor; 18. Electric gripper; 19. Semicircular groove; 20. Empty material detector; 21. Cylinder. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] See also Figures 1 to 4The utility model provides an embodiment: a detection device that can automatically discharge abnormal materials, including a cabinet 1, a processing table 2 is arranged inside the cabinet 1, a support frame 13 is fixedly installed on one side of the surface of the processing table 2, a track table 8 is fixedly installed on the top of the support frame 13, a sliding seat 11 is slidably installed on the outer surface of the track table 8, a movable plate 12 is movably installed on the outer surface of the sliding seat 11, a cylinder 15 is fixedly installed on the top of the sliding seat 11, the output end of the cylinder 15 is fixedly connected to the top of the movable plate 12, four lifting guide rods 14 are fixedly installed on the outer surface of the movable plate 12, and a lifting slide 16 is slidably installed on the outer surface of the lifting guide rods 14, and an electric clamp 18 is provided at the bottom end of the lifting slide 16, and a stepping motor 17 is provided at the top of the electric clamp 18, and a semicircular groove 19 is provided on the outer surface of the electric clamp 18.

[0022] A servo motor is fixedly installed at the bottom end of the processing table 2, and a turntable 5 is rotatably installed on the other side of the surface of the processing table 2. The output end of the servo motor is connected to the axis of the bottom end of the turntable 5 through a coupling. Four fixture tables 3 are evenly distributed on the outer surface of the turntable 5, and four products 4 are arranged on the surface of each fixture table 3.

[0023] Through the cooperation of the turntable 5, the airtight detection mechanism 9 and the movable plate 12, when the device is in use, the sliding seat 11 can slide on the surface of the track platform 8, so that the sliding seat 11 drives the movable plate 12 to move to the position above the product 4. At this time, the lifting slide 16 can be lifted and lowered on the surface of the lifting guide rod 14, so that the lifting slide 16 drives the electric clamp 18 to descend to the height position of the abnormal product 4. At this time, the stepper motor 17 drives the electric clamp 18 to clamp inwardly, so that the abnormal product 4 is clamped inside the semicircular groove 19 on the surface of the electric clamp 18, and then the electric clamp 18 is raised, and the sliding seat 11 slides back to its original position on the surface of the track platform 8, and then the stepper motor 17 controls the electric clamp 18 to release the product 4, so that the abnormal product 4 falls to the surface of the discharge conveyor belt 10, and is transported to the front position of the cabinet 1 through the discharge conveyor belt 10 for the staff to take. Automatic discharge of the abnormal product 4 is realized, which reduces the time for the staff to take out the abnormal product 4 and improves the detection efficiency of the product 4.

[0024] An empty material detection platform 7 is provided on the surface of the turntable 5 near the front side of the cabinet 1 , and four empty material detectors 20 are fixedly installed on the top of the empty material detection platform 7 , and each empty material detector 20 corresponds to the position of the product 4 .

[0025] By setting the empty material detector 20, the device can detect the installed products 4 through the empty material detector 20. When a product 4 on the surface of the fixture table 3 is not installed, the empty material detector 20 will transmit a signal to the alarm light, causing the alarm light to issue a warning and alarm, and transmit a signal to the console 6 through the empty material detector 20, causing the console 6 to control the device as a whole to stop running until the staff installs the missing product 4 to the surface of the fixture table 3. This avoids the missing product 4 affecting the detection efficiency and also avoids the airtight detection mechanism 9 from performing an airtight detection due to the absence of the product 4 when detecting the position of the missing product 4, resulting in detection errors and affecting the operation of the movable plate 12, thereby avoiding the electric clamp 18 from grabbing by mistake.

[0026] An airtight detection mechanism 9 is provided on the surface of the turntable 5 near the rear side of the cabinet 1 . Four detection heads are provided on the surface of the airtight detection mechanism 9 , and each detection head corresponds to the position of the product 4 .

[0027] A control console 6 is fixedly installed on the front side of the cabinet 1, and a discharge conveyor belt 10 is fixedly installed on the surface of the processing table 2 near the support frame 13. One end of the discharge conveyor belt 10 passes through the surface of the cabinet 1 and extends to the front outer side of the cabinet 1. The movable plate 12 is located above the discharge conveyor belt 10.

[0028] An alarm light is provided on one side of the top of the cabinet 1 , the alarm light is electrically connected to the empty material detector 20 , the control console 6 is electrically connected to the empty material detector 20 , and the detection head is electrically connected to the stepping motor 17 .

[0029] When the detection device capable of automatically discharging abnormal materials is used, the product 4 can be first installed on the surface of the fixture table 3 near the front side of the cabinet 1. At this time, the installed product 4 will be detected by the empty material detector 20. When a product 4 on the surface of the fixture table 3 is not installed, the empty material detector 20 will transmit a signal to the alarm light, causing the alarm light to issue a warning alarm, and transmit a signal to the control console 6 through the empty material detector 20, causing the control device of the console 6 to stop operating as a whole until the staff installs the missing product 4 on the surface of the fixture table 3.

[0030] Then, the servo motor drives the turntable 5 to rotate 90 degrees clockwise, so that each fixture table 3 rotates 90 degrees synchronously. At this time, the fixture table 3 that is rotated to the front side of the cabinet 1 can be loaded with the product 4. Then, the turntable 5 is driven to rotate 90 degrees again. At this time, the fixture table 3 with the loaded product 4 will rotate to the position of the airtight detection mechanism 9, and the airtight detection mechanism 9 will be used to perform an airtight detection on the product 4.

[0031] When all four products 4 are tested to be normal, the turntable 5 continues to rotate until the fixture table 3 rotates to the front side of the cabinet 1. At this time, the staff can directly remove the normal product 4 and continue to test the remaining products 4 placed on the surface of the fixture table 3.

[0032] When one or more products 4 are detected to have abnormal air tightness, the turntable 5 continues to rotate to rotate the abnormal products 4 to a position close to the discharge conveyor belt 10. At this time, the sliding seat 11 slides on the surface of the track table 8, so that the sliding seat 11 drives the movable plate 12 to move to a position above the product 4. At this time, the lifting slide 16 can be lifted and lowered on the surface of the lifting guide rod 14, so that the lifting slide 16 drives the electric clamp 18 to descend to the height position of the abnormal product 4. At this time, the stepping motor 17 drives the electric clamp 18 to clamp inward, so that the abnormal product 4 is clamped to the electric clamp 1 8, then the electric clamp 18 is raised, and the sliding seat 11 is slid back to its original position on the surface of the track table 8, and then the stepper motor 17 controls the electric clamp 18 to release the product 4, so that the abnormal product 4 falls to the surface of the discharge conveyor belt 10, and is transported to the front side of the cabinet 1 by the discharge conveyor belt 10 for the staff to take, and then the turntable 5 is continued to be rotated to make the remaining products 4 rotate to the front side of the cabinet 1, and the staff directly removes the remaining normal products 4, and continues to inspect the products 4 placed on the surfaces of the remaining fixture tables 3.

[0033] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A detection device capable of automatically discharging abnormal materials, comprising a cabinet (1), characterized in that: A processing table (2) is provided inside the cabinet (1), a support frame (13) is fixedly installed on one side of the surface of the processing table (2), a track table (8) is fixedly installed on the top of the support frame (13), a sliding seat (11) is slidably installed on the outer surface of the track table (8), a movable plate (12) is movably installed on the outer surface of the sliding seat (11), a cylinder (15) is fixedly installed on the top of the sliding seat (11), the output end of the cylinder (15) is fixedly connected to the top of the movable plate (12), four lifting guide rods (14) are fixedly installed on the outer surface of the movable plate (12), and a lifting slide (16) is slidably installed on the outer surface of the lifting guide rods (14), the bottom end of the lifting slide (16) is provided with an electric clamp (18), the top of the electric clamp (18) is provided with a stepping motor (17), and the outer surface of the electric clamp (18) is provided with a semicircular groove (19).

2. The detection device capable of automatically discharging abnormal materials according to claim 1, characterized in that: A servo motor is fixedly mounted at the bottom end of the processing table (2), and a turntable (5) is rotatably mounted on the other side of the surface of the processing table (2). The output end of the servo motor is connected to the axis of the bottom end of the turntable (5) via a coupling. Four fixture tables (3) are evenly distributed on the outer surface of the turntable (5), and each of the fixture tables (3) is provided with four products (4) on its surface.

3. The detection device capable of automatically discharging abnormal materials according to claim 2, characterized in that: An empty material detection platform (7) is provided on the surface of the turntable (5) near the front side of the cabinet (1), and four empty material detectors (20) are fixedly mounted on the top of the empty material detection platform (7), and each of the empty material detectors (20) corresponds to the position of the product (4).

4. The detection device capable of automatically discharging abnormal materials according to claim 2, characterized in that: An airtightness detection mechanism (9) is provided on the surface of the turntable (5) near the rear side of the cabinet (1), and four detection heads are provided on the surface of the airtightness detection mechanism (9), each of the detection heads corresponding to the position of the product (4).

5. The detection device capable of automatically discharging abnormal materials according to claim 4, characterized in that: A control console (6) is fixedly mounted on the front side of the cabinet (1); a discharge conveyor belt (10) is fixedly mounted on the surface of the processing table (2) near the support frame (13); one end of the discharge conveyor belt (10) passes through the surface of the cabinet (1) and extends to the front outer side of the cabinet (1); and the movable plate (12) is located above the discharge conveyor belt (10).

6. The detection device capable of automatically discharging abnormal materials according to claim 5, characterized in that: An alarm light is provided on one side of the top of the cabinet (1); the alarm light is electrically connected to an empty material detector (20); the control console (6) is electrically connected to the empty material detector (20); and the detection head is electrically connected to a stepping motor (17).

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