Spring machine steel wire shearing mechanism with adjustable cutting diameter

By designing a hydraulic cylinder-driven undershoot cutting mechanism, the problem that the existing spring machine wire shear mechanism can only cut single-diameter spring steel, realizing the cutting of spring steel of any diameter, improving the equipment's overall size Usability.

CN222519835UActive Publication Date: 2025-02-25JINYUN COUNTY YINFENG SPRING EQUIP MFG
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Patent Information

Application Number
CN202420413981.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-05
Publication Date
2025-02-25
Estimated Expiration
2034-03-05

AI Technical Summary

Technical Problem

The existing spring machine wire shear mechanism can only cut single-diameter spring steel, which is less versatile.

Method used

A spring machine steel wire shear mechanism with adjustable cutting diameter is designed, and an underpush cutting mechanism driven by a hydraulic cylinder is adopted to realize the cutting of spring steel of any diameter through the underpush action of the punching blade.

Benefits of technology

The cutting of spring steel of any diameter is realized, which improves the generality of the equipment and solves the problem that existing equipment can only cut single-diameter spring steel.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a spring machine steel wire shearing mechanism with an adjustable cutting diameter, relates to the technical field of spring production equipment, and aims to solve the problems that an existing device adopts staggered movement of a movable cutting nipper and a fixed cutting nipper to shear spring steel, but the existing device can only cut spring steel with a single diameter and is low in universality. The shearing notch is formed in the front end of the shearing arm; the lower tool apron is mounted at the lower part of the interior of the shearing notch; the hydraulic cylinder is installed above the front end of the shearing arm, the output end of the hydraulic cylinder penetrates through and extends into the shearing notch and is provided with an installation base, a punching mechanism is installed at the lower end of the installation base and comprises an upper tool apron and a punching blade, the punching blade is arranged at the lower end of the upper tool apron, and the upper tool apron is provided with a lower tool apron. The punching blade is connected with the upper tool apron in a welded mode.
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Description

Technical Field

[0001] The utility model relates to the technical field of spring production equipment, in particular to a spring machine steel wire shearing mechanism with adjustable cutting diameter. Background Art

[0002] A spring machine is a processing machine that produces springs and can bend spring wire into shape. After the spring wire is bent into a certain shape, it needs to be cut;

[0003] The existing spring machine steel wire shearing mechanism, such as the steel wire shearing mechanism of a spring machine with announcement number CN213915877U, belongs to the technical field of spring production equipment. It solves the problem that the shearing mechanism installed on the existing spring machine only relies on the tension spring to pull the movable shear to make it close to the eccentric shearing wheel, and when shearing spring steel with a larger diameter, the eccentric shearing wheel cannot be reset by the spring force alone.

[0004] The above device adopts the dislocation movement of movable shears and fixed shears to realize the shearing of spring steel, but it can only cut spring steel of a single diameter and has low versatility. Therefore, we propose a spring machine steel wire shearing mechanism with adjustable cutting diameter to solve the above problems. Summary of the invention

[0005] The utility model aims to provide a spring machine steel wire shearing mechanism with adjustable cutting diameter, so as to solve the problem that the existing device proposed in the above background technology adopts the dislocation movement of the movable shearing pliers and the fixed shearing pliers to achieve the shearing of spring steel, but it can only cut spring steel of a single diameter and has low versatility.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a spring machine steel wire shearing mechanism with adjustable cutting diameter, comprising a shearing sliding seat, and a shearing arm arranged on the shearing sliding seat for shearing spring steel, the spring machine is provided with a driving mechanism for driving the shearing sliding seat to slide back and forth horizontally, so that the shearing arm is inserted into the shearing position of the spring machine discharge port to shear the spring steel;

[0007] Also includes:

[0008] a shearing notch disposed at the front end of the shearing arm;

[0009] A lower knife seat, which is installed below the inside of the shear notch;

[0010] A hydraulic cylinder is installed above the front end of the shear arm. The output end of the hydraulic cylinder penetrates and extends to the inside of the shear notch and is provided with a mounting seat. A punching mechanism is installed at the lower end of the mounting seat.

[0011] Preferably, the punching mechanism comprises an upper knife seat and a punching blade, the punching blade is arranged at the lower end of the upper knife seat, and the punching blade is welded to the upper knife seat.

[0012] Preferably, an alignment protrusion is provided at the upper end of the upper knife seat, second mounting through holes are provided at the four corners of the upper knife seat, an alignment groove is provided on the lower end surface of the mounting seat, the upper knife seat is slidingly connected to the alignment groove on the mounting seat through the alignment protrusion, and the upper knife seat is threadedly connected to the mounting seat through screws in the second mounting through holes.

[0013] Preferably, anti-slip grooves are provided on the outer wall of the lower knife seat, and a punching avoidance groove is provided at the middle position of the lower knife seat.

[0014] Preferably, guide grooves are provided on both sides of the lower end of the lower knife seat, mounting guide blocks are provided on both sides of the bottom end of the shear groove, and first mounting through holes are provided at the four corners of the lower knife seat. The lower knife seat is slidingly connected to the mounting guide blocks on the shear groove through the guide grooves, and the lower knife seat is threadedly connected to the shear arm through the first mounting through holes and screws.

[0015] Preferably, a slider is provided on the shear sliding seat, a guide rail is fixedly provided on the spring machine, the shear sliding seat moves horizontally along the guide rail through the slider, an adjustment device is provided between the slider and the shear sliding seat, the distance between the shear sliding seat and the spring machine is adjusted along the discharge direction of the spring machine through the adjustment device, the adjustment device includes a connecting seat and an adjustment seat, the connecting seat is fixedly connected to the shear arm, the adjustment seat is fixedly connected to the slider, the connecting seat is provided with an adjustment slot with a "U"-shaped cross-section, the adjustment seat is clamped in the adjustment slot, and the shape of the adjustment seat is adapted to the shape of the adjustment slot.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] When cutting, the utility model is driven by a hydraulic cylinder to control the downward movement of the punching mechanism, and relies on the downward punching action of the punching blade to cut the spring steel. Due to the adoption of the downward punching cutting mechanism, compared with the traditional offset cutting structure, the spring steel of any diameter that can be inserted into the shearing groove can be cut, and the versatility is high. It solves the problem that the existing device adopts the dislocation movement of the movable shearing pliers and the fixed shearing pliers to achieve the shearing of the spring steel, but it can only cut the spring steel of a single diameter and the versatility is low.

[0018] The lower knife seat and the punching mechanism of the utility model have a guide mechanism during installation to avoid installation deviation and ensure punching accuracy. The lower knife seat and the punching mechanism are both detachably installed by screws and can be replaced independently after wear, ensuring the service life of the shearing mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the lower knife seat structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the punching mechanism structure of the utility model;

[0022] In the figure: 1. shear sliding seat; 2. shear arm; 3. connecting seat; 4. adjusting seat; 5. slider; 6. shear notch; 7. lower knife seat; 701. punching avoidance groove; 702. first mounting through hole; 703. guide groove; 704. anti-slip pattern; 8. installation guide block; 9. punching mechanism; 901. upper knife seat; 902. punching blade; 903. alignment protrusion; 904. second mounting through hole; 10. mounting seat; 11. alignment groove; 12. hydraulic cylinder. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0024] See also Figure 1-3 The utility model provides an embodiment: a spring machine steel wire shearing mechanism with adjustable cutting diameter, comprising a shearing sliding seat 1, and a shearing arm 2 arranged on the shearing sliding seat 1 for shearing spring steel, and a driving mechanism is provided on the spring machine for driving the shearing sliding seat 1 to slide back and forth horizontally, so that the shearing arm 2 is inserted into the shearing position of the spring machine discharge port to shear the spring steel;

[0025] Also includes:

[0026] a shearing notch 6, which is arranged at the front end of the shearing arm 2;

[0027] A lower knife seat 7, which is installed below the inside of the shearing notch 6;

[0028] The hydraulic cylinder 12 is installed above the front end of the shear arm 2. The output end of the hydraulic cylinder 12 passes through and extends to the inside of the shear notch 6. A mounting seat 10 is provided. A punching mechanism 9 is installed at the lower end of the mounting seat 10.

[0029] See also Figure 3 The punching mechanism 9 includes an upper knife seat 901 and a punching blade 902. The punching blade 902 is arranged at the lower end of the upper knife seat 901, and the punching blade 902 is welded to the upper knife seat 901. When shearing, the hydraulic cylinder 12 drives the punching blade 902 to move downward to achieve the cutting of the spring steel.

[0030] See also Figure 1 and Figure 3 The upper end of the upper knife seat 901 is provided with an alignment protrusion 903, and the four corners of the upper knife seat 901 are provided with a second mounting through hole 904. The lower end surface of the mounting seat 10 is provided with an alignment groove 11. The upper knife seat 901 is slidably connected with the alignment groove 11 on the mounting seat 10 through the alignment protrusion 903, and the upper knife seat 901 is threadedly connected with the mounting seat 10 through the screw of the second mounting through hole 904. The arrangement of the alignment protrusion 903 and the alignment groove 11 makes the installation position of the punching blade 902 consistent, and the positioning is more accurate. A screw-detachable structure is adopted, and the punching blade 902 can be replaced after being worn.

[0031] See also Figure 2 The outer wall of the lower knife seat 7 is provided with anti-skid patterns 704, and the middle position of the lower knife seat 7 is provided with a punching avoidance groove 701. The anti-skid patterns 704 can increase the friction between the bottom surface of the spring steel and the knife seat 7 during punching.

[0032] See also Figure 1 and Figure 2 Guide grooves 703 are provided on both sides of the lower end of the lower knife seat 7, and mounting guide blocks 8 are provided on both sides of the bottom end of the shearing notch 6. The four corners of the lower knife seat 7 are provided with first mounting through holes 702. The lower knife seat 7 is slidably connected with the mounting guide blocks 8 on the shearing notch 6 through the guide grooves 703. The lower knife seat 7 is threadedly connected with the shear arm 2 through the first mounting through holes 702 and screws. The setting of the mounting guide blocks 8 and the guide grooves 703 keeps the installation position of the lower knife seat 7 consistent. A screw-detachable structure is adopted, and the lower knife seat 7 can be replaced after being worn.

[0033] See also Figure 1 A slider 5 is provided on the shearing sliding seat 1, and a guide rail is fixedly provided on the spring machine. The shearing sliding seat 1 moves horizontally along the guide rail through the slider 5. An adjusting device is provided between the slider 5 and the shearing sliding seat 1. The distance between the shearing sliding seat 1 and the spring machine is adjusted along the discharging direction of the spring machine through the adjusting device. The adjusting device includes a connecting seat 3 and an adjusting seat 4. The connecting seat 3 is fixedly connected to the shearing arm 2, and the adjusting seat 4 is fixedly connected to the slider 5. An adjusting slot with a "U"-shaped cross-section is opened on the connecting seat 3. The adjusting seat 4 is clamped in the adjusting slot, and the shape of the adjusting seat 4 is adapted to the shape of the adjusting slot.

[0034] Working principle: When in use, the driving mechanism on the spring machine drives the shear sliding seat 1 to slide back and forth horizontally, so that the shear arm 2 is inserted into the shear position of the spring machine's discharge port. When cutting, the hydraulic cylinder 12 drives and operates to control the punching mechanism 9 to move downward, and relies on the downward punching action of the punching blade 902 to achieve the cutting of spring steel. Because it adopts a downward punching cutting mechanism, compared with the traditional offset cutting structure, it can cut spring steel of any diameter that can be inserted into the shearing groove 6, and it is highly versatile.

[0035] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A spring machine steel wire shearing mechanism with adjustable cutting diameter, comprising a shearing sliding seat (1), and a shearing arm (2) arranged on the shearing sliding seat (1) for shearing spring steel, the spring machine being provided with a driving mechanism for driving the shearing sliding seat (1) to slide back and forth horizontally, so that the shearing arm (2) is inserted into the shearing position of the spring machine discharge port to shear the spring steel; Features: Also includes: A shearing notch (6) arranged at the front end of the shearing arm (2); A lower knife seat (7) installed below the inside of the shearing notch (6); A hydraulic cylinder (12) is mounted above the front end of the shear arm (2); the output end of the hydraulic cylinder (12) penetrates and extends into the interior of the shear notch (6) and is provided with a mounting seat (10); a punching mechanism (9) is mounted at the lower end of the mounting seat (10).

2. A spring machine steel wire shearing mechanism with adjustable cutting diameter according to claim 1, characterized in that: The punching mechanism (9) comprises an upper blade seat (901) and a punching blade (902); the punching blade (902) is arranged at the lower end of the upper blade seat (901), and the punching blade (902) is welded to the upper blade seat (901).

3. The spring machine steel wire shearing mechanism with adjustable cutting diameter according to claim 2, characterized in that: The upper end of the upper knife seat (901) is provided with an alignment protrusion (903), the four corners of the upper knife seat (901) are provided with second mounting through holes (904), the lower end surface of the mounting seat (10) is provided with an alignment groove (11), the upper knife seat (901) is slidably connected to the alignment groove (11) on the mounting seat (10) via the alignment protrusion (903), and the upper knife seat (901) is threadedly connected to the mounting seat (10) via screws in the second mounting through holes (904).

4. The spring machine steel wire shearing mechanism with adjustable cutting diameter according to claim 1, characterized in that: Anti-slip grooves (704) are provided on the outer wall of the lower knife seat (7), and a punching avoidance groove (701) is provided at the middle position of the lower knife seat (7).

5. The spring machine steel wire shearing mechanism with adjustable cutting diameter according to claim 4, characterized in that: Guide grooves (703) are provided on both sides of the lower end of the lower knife seat (7), mounting guide blocks (8) are provided on both sides of the bottom end of the shearing notch (6), and first mounting through holes (702) are provided at four corners of the lower knife seat (7). The lower knife seat (7) is slidably connected to the mounting guide blocks (8) on the shearing notch (6) through the guide grooves (703), and the lower knife seat (7) is threadedly connected to the shearing arm (2) through the first mounting through holes (702) and screws.

6. The spring machine steel wire shearing mechanism with adjustable cutting diameter according to claim 1, characterized in that: A slider (5) is provided on the shearing sliding seat (1), a guide rail is fixedly provided on the spring machine, the shearing sliding seat (1) moves horizontally along the guide rail via the slider (5), an adjustment device is provided between the slider (5) and the shearing sliding seat (1), the distance between the shearing sliding seat (1) and the spring machine is adjusted along the discharge direction of the spring machine via the adjustment device, the adjustment device comprises a connecting seat (3) and an adjustment seat (4), the connecting seat (3) is fixedly connected to the shearing arm (2), the adjustment seat (4) is fixedly connected to the slider (5), the connecting seat (3) is provided with an adjustment slot having a "U"-shaped cross section, the adjustment seat (4) is clamped in the adjustment slot, and the shape of the adjustment seat (4) is adapted to the shape of the adjustment slot.

Citation Information

Patent Citations

  • Steel wire shearing mechanism of spring machine

    CN213915877U