Numerical control grinding equipment with tool bit convenient to replace
By designing a system for automatic tool change in CNC grinding equipment, the problem of difficult automation process when changing tool tips in existing equipment is solved, fully automatic blade replacement is achieved, and production efficiency and safety are improved.
Patent Information
- Application Number
- CN202420427336.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-06
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-03-06
AI Technical Summary
The existing CNC grinding equipment has the problem of difficult automation process when replacing the tool head, which leads to reduced production efficiency and possible accidents.
A CNC grinding equipment is designed to facilitate the replacement of the tool head. The blade disassembly steps are automatically completed through the control cabinet, and the three-axis CNC machine tool and tool change assembly are used to achieve fully automatic blade replacement.
Fully automated blade disassembly is realized, labor costs are reduced, accidents may be caused by manual disassembly, and production efficiency and safety are improved.
Smart Images

Figure CN222520956U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tool grinding, in particular to a numerical control grinding device which is convenient for replacing a tool head. Background Art
[0002] CNC grinding equipment is an advanced processing tool. It can not only perform high-precision grinding and polishing work, but also realize automated processing of workpieces through CNC programming, thereby improving processing flexibility and efficiency and reducing the labor intensity of workers. However, after a period of use, the polishing and grinding disc of the grinding equipment will gradually wear out due to its surface, resulting in a decrease in its sharpness and durability. After long-term use, the cutting effect of the cutter head will deteriorate and may even damage the processed material. In order to ensure the processing quality of the equipment, the cutter head of the grinding equipment needs to be replaced after a certain period of use.
[0003] However, when replacing the cutter head of the CNC grinding equipment, technical personnel in this field found that the existing CNC grinding equipment has certain drawbacks. Since most of the current grinding equipment uses bolts to fix the grinding disc, and in the process of using bolts to fix the grinding disc, it is necessary to check whether the bolts match the aperture of the screw hole that fixes the disc. Therefore, it is difficult for the automated process to complete the automatic replacement of the grinding disc, which reduces the production efficiency of the production line. Moreover, in the process of workers replacing the disc, improper operation of the workers may cause the disc to be not firmly fixed or the disc may scratch the worker, and other accidents may occur. Therefore, in order to increase the speed of disc replacement, improve the production efficiency of the production line and reduce the risk of worker injury, technical personnel in this field have proposed a CNC grinding equipment that is easy to replace the cutter head to solve the above-mentioned problems. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings existing in the prior art and to propose a CNC grinding device which is easy to replace the cutter head. The disassembly step of the cutter disc of the CNC grinding device which is easy to replace the cutter head can be automatically completed by the control cabinet, and no longer relies on manual replacement of the blade, thus realizing full automation of blade disassembly, reducing labor costs, and avoiding accidents that may be caused by manual disassembly of the blade, making it safer to use.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A CNC grinding device for convenient replacement of a tool head comprises a control cabinet and a three-axis CNC machine tool, wherein the three-axis CNC machine tool is installed at the middle position of the upper side wall of the control cabinet, a grinding angle adjustment motor is installed on the vertical moving axis of the three-axis CNC machine tool, a grinding tool transmission assembly is installed on the movable end of the grinding angle adjustment motor, and the grinding tool transmission assembly comprises a grinding motor, a tool holder and a tool rod;
[0007] The grinding motor is installed on the upper side wall of the tool holder at the front middle position, the tool rod is installed at the bottom of the grinding motor drive shaft, a fixed flow channel is opened on the left side wall of the tool rod at the bottom position, one end of the fixed flow channel close to the central axis of the tool rod is connected with a clamping block through a spring, and a second solenoid valve is installed on the other end of the fixed flow channel, an ejection flow channel is opened at the center of the tool rod, and a T-shaped ejection block is connected to the lower end of the ejection flow channel through a spring, a first solenoid valve is installed on the left side wall of the tool rod and at the same height as the top of the ejection flow channel, the first solenoid valve is connected to the ejection flow channel, and a grinding cutter disc is clamped at the bottom of the tool rod;
[0008] A tool changing assembly is installed on the left side of the rear side wall of the three-axis CNC machine tool, and the tool changing assembly includes a tool changing box, a water tank, a suction dual-purpose pump, a first suction water pipe, a second suction water pipe, a return water pipe and a tool changing slot, wherein the tool changing slot is arranged in the middle of the bottom of the tool changing box, the water tank is installed on the top of the left side wall of the tool changing box, the suction dual-purpose pump is installed on the left side of the lower end surface of the upper side wall of the tool changing box, the second suction water pipe is connected to the top water inlet and outlet of the suction dual-purpose pump, the first suction water pipe is connected to the bottom water inlet and outlet of the suction dual-purpose pump, the top of the return water pipe passes through the bottom of the water tank, and the bottom of the return water pipe is connected to the second suction water pipe;
[0009] Through the above technical solution, the CNC grinding equipment drives the grinding disc to move on the machine tool through the three-axis CNC machine tool, and then grinds and polishes the workpiece. When the control cabinet detects that the grinding disc has reached the scrap service life, it controls the grinding angle adjustment motor to rotate, so that the grinding disc swings upward, and then the horizontal longitudinal moving axis of the three-axis CNC machine tool drives the grinding disc into the tool changing slot in the tool changing box, and then performs the tool changing process. When changing the tool, the first solenoid valve and the second solenoid valve are both opened, and the dual-purpose suction pump is connected through the reflux water pipe and the second suction pump. The water pipe draws water from the water tank and the fixed flow channel respectively, and injects the drawn water into the ejection flow channel through the first suction water pipe. At this time, the clamping block that has lost water pressure no longer clamps the grinding disc, and the ejection flow channel injected with water will drive the T-shaped ejecting block under the pressure of water to eject the grinding disc, thereby realizing the removal of the waste disc. The removal step can be automatically completed by the control cabinet, and no longer relies on manual replacement of blades, realizing full automation of blade removal, reducing labor costs, and avoiding accidents that may be caused by manual removal of blades, making it safer to use.
[0010] Further, the first suction water pipe is used in conjunction with a first solenoid valve, and the second suction water pipe is used in conjunction with a second solenoid valve;
[0011] Through the above technical solution, when the grinding cutter disc enters the cutter changing box, the first suction water pipe is connected to the first solenoid valve, and the second suction water pipe is connected to the second solenoid valve.
[0012] Furthermore, the grinding disc includes a grinding head and a slot, and the slot is arranged on the left side of the top rod of the grinding head;
[0013] Through the above technical solution, the grinding disc is fixed to the bottom of the tool rod through the slot.
[0014] Further, the card block and the card slot cooperate with each other;
[0015] Through the above technical solution, the grinding disc is fixed by inserting the clamping block into the clamping slot.
[0016] Furthermore, the tool changing assembly further comprises a tool storage groove and a recovery cylinder, wherein the tool storage groove is arranged at the top of the tool changing box, and the recovery cylinder is threadedly connected to the lower end surface of the upper side wall of the tool changing box and is located at the rearmost end of the tool changing groove;
[0017] Through the above technical solution, a certain amount of new cutter discs can be placed in the cutter storage groove, and there is no need to frequently add cutter discs manually, which reduces the labor intensity of workers. A certain amount of scrapped cutter discs can be recycled using the recycling barrel, and then the workers can recycle them in a unified manner, which is more convenient.
[0018] Furthermore, the tool changing assembly further comprises a tool changing motor, an isolation disc and a recovery rod, wherein the tool changing motor is mounted on the top of the tool changing box, the isolation disc is sleeved on the outer side wall of the tool changing motor drive shaft, and the recovery rod is fixedly connected to the bottom of the tool changing motor drive shaft;
[0019] Through the above technical scheme, when the old cutter disc is disassembled, the cutter changing motor rotates, and the recovery rod is used to push the old cutter disc into the recovery cylinder, and then the new cutter disc falls into the top of the cutter rod through the circular notch on the isolation disc, and then the suction pump reverses the suction to extract the water stored in the ejection channel. At this time, the T-shaped top block descends, and at the same time, the suction pump injects part of the water in the ejection channel into the fixed channel, and then pushes the block into the slot of the new grinding cutter disc, thereby completing the replacement of the cutter disc, making the replacement of the cutter disc faster and more convenient, and using water to fix the grinding cutter disc, so that its fixing effect is better, and the cutter disc will not loosen due to the fixing gap.
[0020] The utility model has the following beneficial effects:
[0021] 1. In the utility model, the disassembly step can be automatically completed by the control cabinet, and no longer relies on manual replacement of blades, thus realizing full automation of blade disassembly, reducing labor costs, and avoiding accidents that may be caused by manual disassembly of blades, making it safer to use.
[0022] 2. In the utility model, the grinding disc is fixed by squeezing the clamping block with water, so that the grinding disc is fixed, the fixing effect is better, and the loosening of the disc due to the fixing gap will not occur. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is an overall diagram of a CNC grinding device that is convenient for replacing a cutter head proposed by the utility model;
[0024] Figure 2 This is an isometric view of a CNC grinding device that is convenient for replacing a cutter head proposed by the utility model;
[0025] Figure 3 This is a top view of a CNC grinding device that is convenient for replacing a cutter head proposed by the utility model;
[0026] Figure 4 for Figure 3 An isometric cross-sectional view along AA in FIG.
[0027] Figure 5 A schematic diagram of a tool changing assembly of a CNC grinding device for facilitating tool head replacement proposed by the utility model;
[0028] Figure 6 The utility model discloses a schematic diagram of a tool changing assembly of a CNC grinding device for facilitating tool head replacement, with the tool changing box hidden.
[0029] Legend:
[0030] 1. Control cabinet; 2. Three-axis CNC machine tool; 300. Tool change assembly; 4. Grinding angle adjustment motor; 500. Grinding tool transmission assembly; 600. Grinding tool disc;
[0031] 301, tool change box; 302, water tank; 303, tool storage slot; 304, recovery cylinder; 305, tool change slot; 306, tool change motor; 307, isolation plate; 308, recovery rod; 309, suction dual-purpose pump; 310, first suction water pipe; 311, second suction water pipe; 312, return water pipe;
[0032] 501, grinding motor; 502, tool holder; 503, tool rod; 504, ejector channel; 505, first solenoid valve; 506, second solenoid valve; 507, clamping block; 508, fixed channel; 509, T-shaped ejector block;
[0033] 601. Grinding the blade head; 602. Card slot. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0035] Reference Figure 1-6 The utility model provides an embodiment: a CNC grinding device that is easy to replace a tool head, including a control cabinet 1 and a three-axis CNC machine tool 2, the three-axis CNC machine tool 2 is installed in the middle position of the upper side wall of the control cabinet 1, a grinding angle adjustment motor 4 is installed on the vertical moving axis of the three-axis CNC machine tool 2, and a grinding tool transmission assembly 500 is installed on the movable end of the grinding angle adjustment motor 4, and the grinding tool transmission assembly 500 includes a grinding motor 501, a tool holder 502 and a tool rod 503. The CNC grinding device drives a grinding disc 600 to move on the machine tool through the three-axis CNC machine tool 2, and then grinds and polishes the workpiece. When the control cabinet 1 detects that the grinding disc 600 has reached the scrap service life, it controls the grinding angle adjustment motor 4 to rotate, thereby swinging the grinding disc 600 upward.
[0036] The grinding motor 501 is installed on the upper side wall of the tool holder 502 at the front middle position, the tool rod 503 is installed at the bottom of the driving shaft of the grinding motor 501, and a fixed flow channel 508 is opened on the left side wall of the tool rod 503 near the bottom position, and one end of the fixed flow channel 508 close to the central axis of the tool rod 503 is connected with a clamping block 507 through a spring, and the other end of the fixed flow channel 508 is installed with a second solenoid valve 506, and an ejection flow channel 504 is opened at the center of the tool rod 503, and the lower end of the ejection flow channel 504 is connected with a T-shaped ejecting block 509 through a spring, and a first solenoid valve 505 is installed on the left side wall of the tool rod 503 and at the same height as the top of the ejection flow channel 504, and the first solenoid valve 505 is connected to the ejection flow channel 504, and a grinding cutter disc 600 is clamped at the bottom of the tool rod 503.
[0037] A tool changing assembly 300 is installed on the left side of the rear side wall of the three-axis CNC machine tool 2. The tool changing assembly 300 includes a tool changing box 301, a water tank 302, a suction dual-purpose pump 309, a first suction water pipe 310, a second suction water pipe 311, a return water pipe 312 and a tool changing slot 305. The tool changing slot 305 is opened in the middle of the bottom of the tool changing box 301, the water tank 302 is installed on the top of the left side wall of the tool changing box 301, and the suction dual-purpose pump 309 is installed on the left side wall of the tool changing box 301. The second suction water pipe 311 is connected to the top water inlet and outlet of the suction dual-purpose pump 309, the first suction water pipe 310 is connected to the bottom water inlet and outlet of the suction dual-purpose pump 309, the top of the return water pipe 312 passes through the bottom of the water tank 302, and the bottom of the return water pipe 312 is connected to the second suction water pipe 311. Then the horizontal longitudinal moving axis of the three-axis CNC machine tool 2 drives the grinding cutter disc 6 00 drives into the tool changing slot 305 in the tool changing box 301, and then carries out the tool changing process. When changing the tool, the first solenoid valve 505 and the second solenoid valve 506 are both opened, and at the same time, the dual-purpose suction pump 309 respectively sucks the water in the water tank 302 and the fixed flow channel 508 through the reflux water pipe 312 and the second suction water pipe 311, and injects the pumped water into the ejection flow channel 504 through the first suction water pipe 310. At this time, the block 507 that has lost the water pressure no longer clamps the grinding disc 600, and the ejection flow channel 504 injected with water will drive the T-shaped ejector block 509 under the pressure of the water to eject the grinding disc 600, thereby realizing the disassembly of the waste disc. The disassembly step can be automatically completed by the control cabinet 1, and no longer relies on manual replacement of blades, realizing the full automation of blade disassembly, reducing labor costs, and avoiding accidents that may be caused by manual disassembly of blades, making it safer to use.
[0038] The first suction water pipe 310 is used in conjunction with the first electromagnetic valve 505, and the second suction water pipe 311 is used in conjunction with the second electromagnetic valve 506. When the grinding cutter disc 600 enters the tool change box 301, the first suction water pipe 310 is docked with the first electromagnetic valve 505, and the second suction water pipe 311 is docked with the second electromagnetic valve 506. The grinding cutter disc 600 includes a grinding cutter head 601 and a card slot 602, and the card slot 602 is arranged on the left side of the top rod of the grinding cutter head 601. The grinding cutter disc 600 is fixed to the bottom of the cutter rod 503 through the card slot 602, and the card block 507 cooperates with the card slot 602. The fixing of the grinding cutter disc 600 is completed by inserting the card block 507 into the card slot 602.
[0039] The tool changing assembly 300 also includes a tool storage slot 303 and a recovery cylinder 304. The tool storage slot 303 is arranged on the top of the tool changing box 301. The recovery cylinder 304 is threadedly connected to the lower end surface of the upper side wall of the tool changing box 301 and is located at the rear end of the tool changing slot 305. The tool changing assembly 300 also includes a tool changing motor 306, an isolation disk 307 and a recovery rod 308. The tool changing motor 306 is installed on the top of the tool changing box 301. The isolation disk 307 is sleeved on the outer side wall of the drive shaft of the tool changing motor 306. The recovery rod 308 is fixedly connected to the bottom of the drive shaft of the tool changing motor 306. When the old tool disc is disassembled, the tool changing motor 306 rotates, and the recovery rod 308 is used to push the old tool disc into the recovery The new blade disc 500 is then dropped into the top of the blade rod 503 through the circular notch on the isolation disc 307, and then the dual-purpose suction pump 309 reversely sucks to extract the water stored in the ejection channel 504. At this time, the T-shaped ejector block 509 descends, and at the same time, the dual-purpose suction pump 309 injects part of the water in the ejection channel 504 into the fixed channel 508, and then pushes the card block 507 into the card slot 602 of the new grinding blade disc 600, thereby completing the replacement of the blade disc, making the replacement of the blade disc faster and more convenient, and using the water to fix the grinding blade disc 600, so that its fixing effect is better, and the blade disc will not loosen due to the fixing gap.
[0040] Working principle: The CNC grinding equipment drives the grinding disc 600 to move on the machine tool through the three-axis CNC machine tool 2, and then grinds and polishes the workpiece. When the control cabinet 1 detects that the grinding disc 600 has reached the scrap service life, it controls the grinding angle adjustment motor 4 to rotate, thereby swinging the grinding disc 600 upward, and then the horizontal longitudinal moving axis of the three-axis CNC machine tool 2 drives the grinding disc 600 into the tool changing slot 305 in the tool changing box 301. When the grinding disc 600 enters the tool changing box 301, the first suction water pipe 310 and the first solenoid valve 50 5, the second suction water pipe 311 is connected to the second electromagnetic valve 506, and then the tool changing process is carried out. When changing the tool, the first electromagnetic valve 505 and the second electromagnetic valve 506 are both opened, and the dual-purpose suction pump 309 sucks water from the water tank 302 and the fixed flow channel 508 through the return water pipe 312 and the second suction water pipe 311 respectively, and injects the pumped water into the top flow channel 504 through the first suction water pipe 310. At this time, the clamping block 507 that has lost water pressure no longer clamps the grinding cutter disc 600, and the top flow channel 504 injected with water is injected with water. The T-shaped top block 509 is driven downward to push out the grinding knife disc 600, thereby realizing the disassembly of the waste knife disc. The disassembly step can be automatically completed by the control cabinet 1, and no longer relies on manual replacement of blades, realizing the full automation of blade disassembly, reducing labor costs, and avoiding accidents that may be caused by manual disassembly of blades, making it safer to use. When the old knife disc is disassembled, the knife changing motor 306 rotates, and the recovery rod 308 is used to push the old knife disc into the recovery barrel 304, and then the new knife disc falls into the top of the knife rod 503 through the circular notch on the isolation disc 307. The suction pump 309 then reverses the suction to extract the water stored in the ejection channel 504. At this time, the T-shaped ejector block 509 descends, and the suction pump 309 injects part of the water in the ejection channel 504 into the fixed channel 508, and then pushes the block 507 into the slot 602 of the new grinding disc 600, thereby completing the replacement of the disc, making the replacement of the disc faster and more convenient. The grinding disc 600 is fixed by water, so that the fixing effect is better and the disc will not become loose due to the fixing gap.
[0041] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A CNC grinding device for facilitating the replacement of a tool head, comprising a control cabinet (1) and a three-axis CNC machine tool (2), characterized in that: The three-axis CNC machine tool (2) is installed at the middle position of the upper side wall of the control cabinet (1); a grinding angle adjustment motor (4) is installed on the vertical movable axis of the three-axis CNC machine tool (2); a grinding tool transmission assembly (500) is installed on the movable end of the grinding angle adjustment motor (4); the grinding tool transmission assembly (500) comprises a grinding motor (501), a tool holder (502) and a tool rod (503); The grinding motor (501) is mounted on the front middle position of the upper side wall of the tool holder (502); the tool rod (503) is mounted at the bottom of the driving shaft of the grinding motor (501); a fixed flow channel (508) is provided at the bottom position of the left side wall of the tool rod (503); one end of the fixed flow channel (508) close to the central axis of the tool rod (503) is connected to a clamping block (507) via a spring; and a second electromagnetic valve (507) is installed at the other end of the fixed flow channel (508). 6), an ejector channel (504) is provided at the center of the knife rod (503), the lower end of the ejector channel (504) is connected to a T-shaped ejector block (509) via a spring, a first solenoid valve (505) is installed on the left side wall of the knife rod (503) and at the same height as the top of the ejector channel (504), the first solenoid valve (505) is connected to the ejector channel (504), and a grinding knife disc (600) is clamped at the bottom of the knife rod (503); A tool changing assembly (300) is installed on the left side of the rear side wall of the three-axis CNC machine tool (2), and the tool changing assembly (300) comprises a tool changing box (301), a water tank (302), a suction dual-purpose pump (309), a first suction water pipe (310), a second suction water pipe (311), a return water pipe (312) and a tool changing groove (305), wherein the tool changing groove (305) is provided at the middle position of the bottom of the tool changing box (301), and the water tank (302) is installed on the tool changing box (301). The suction dual-purpose pump (309) is installed at the left side of the lower end surface of the upper side wall of the tool changing box (301), the second suction water pipe (311) is connected to the top water inlet and outlet of the suction dual-purpose pump (309), the first suction water pipe (310) is connected to the bottom water inlet and outlet of the suction dual-purpose pump (309), the top of the return water pipe (312) passes through the bottom of the water tank (302), and the bottom of the return water pipe (312) is connected to the second suction water pipe (311).
2. The CNC grinding device for facilitating the replacement of a tool head according to claim 1, characterized in that: The first suction water pipe (310) is used in conjunction with a first electromagnetic valve (505), and the second suction water pipe (311) is used in conjunction with a second electromagnetic valve (506).
3. The CNC grinding device for facilitating the replacement of a tool head according to claim 1, characterized in that: The grinding blade disc (600) comprises a grinding blade head (601) and a clamping slot (602), wherein the clamping slot (602) is arranged on the left side of the top rod of the grinding blade head (601).
4. The CNC grinding device for facilitating the replacement of a tool head according to claim 3, characterized in that: The clamping block (507) and the clamping slot (602) cooperate with each other.
5. The CNC grinding device for facilitating the replacement of a tool head according to claim 1, characterized in that: The tool changing assembly (300) further comprises a tool storage groove (303) and a recovery cylinder (304), wherein the tool storage groove (303) is arranged at the top of the tool changing box (301), and the recovery cylinder (304) is threadedly connected to the lower end surface of the upper side wall of the tool changing box (301) and is located at the rear end of the tool changing groove (305).
6. The CNC grinding device for facilitating the replacement of a tool head according to claim 5, characterized in that: The tool changing assembly (300) further comprises a tool changing motor (306), an isolation disk (307) and a recovery rod (308); the tool changing motor (306) is mounted on the top of the tool changing box (301); the isolation disk (307) is sleeved on the outer wall of the drive shaft of the tool changing motor (306); and the recovery rod (308) is fixedly connected to the bottom of the drive shaft of the tool changing motor (306).