Full-length double-nozzle mark spraying device for steel pipe
By using a full-length double-spraying device in steel pipe production, the gantry and moving parts drive the sliding marking of the double-spraying heads, the problems of long cables, short equipment life and unstable marking caused by traditional single-spraying heads are solved, and more efficient , a more stable identification process.
Patent Information
- Application Number
- CN202421249549.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-03
AI Technical Summary
The use of a single nozzle for the full-length marking of traditional steel pipes results in long cable length requirements, shortened equipment life, unstable marking quality, and large maintenance personnel workload.
The device of full-length double-spraying head spraying marking is used to drive the double-spraying heads to slide on the steel pipe for identification through the gantry and moving parts, reducing the cable drag distance and equipment running time.
Improve work efficiency, reduce costs, extend equipment life, and steadily improve the quality of the logo.
Smart Images

Figure CN222522321U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel pipe production, in particular to a device for spraying markings on a full-length steel pipe with double nozzles. Background Art
[0002] The steel pipe marking should at least include the factory name, specification, material, implementation standard, meter length, weight, batch number, furnace number, bundle number, special marking and other information, and this information is traceable. Steel pipe marking is of great significance in product transshipment, sales, circulation and link identification. The traditional steel pipe factory uses a single nozzle to spray from one end of the steel pipe, and the nozzle runs all the way to the other end of the steel pipe. During the entire marking process, the nozzle travels a long distance, the cable length requirement is long, and the production rhythm time is long, resulting in low production capacity of the assembly line, shortening the life of the equipment, and when the nozzle equipment fails, production must be stopped to complete the maintenance. In order to solve the problem of stable improvement of full-length marking capacity and long equipment downtime, the solution has always been: speed up the motor travel speed, frequently replace the control cable, and frequently organize emergency repairs. The disadvantages of this solution are: the motor has a long travel distance and a short service life, the frequent travel interval of the cable leads to large consumption, the maintenance personnel have a large workload, and the marking quality is unstable. Utility Model Content
[0003] The utility model aims to provide a device for spraying markings on a full-length steel pipe with double nozzles, so as to solve the problems existing in the above-mentioned prior art, and has a simple structure, effectively improves work efficiency and effectively reduces costs.
[0004] To achieve the above purpose, the utility model provides the following solutions:
[0005] The utility model provides a device for spraying marking on the entire length of a steel pipe with double nozzles, comprising: a gantry, a first movable member, a second movable member, a first nozzle and a second nozzle, the gantry comprising a first half section and a second half section, the first half section being a half section located on the left side of the gantry, and the second half section being a half section located on the right side of the gantry; the first movable member is used for sliding connection with the first half section; the second movable member is used for sliding connection with the second half section; the first nozzle is used for connecting to the first movable member, and the first nozzle is used for spraying marking on a steel pipe placed below; the second nozzle is used for connecting to the second movable member, and the second nozzle is used for spraying marking on a steel pipe placed below.
[0006] Preferably, it also includes a rack, which is arranged throughout the length direction of the gantry, the first movable member includes a first rectangular fixed plate and a first servo motor, the first servo motor is fixedly connected to the first rectangular fixed plate, the first nozzle is connected to the first rectangular fixed plate, and the first rectangular fixed plate is slidably connected to the first half section; the second movable member includes a second rectangular fixed plate and a second servo motor, the second servo motor is fixedly connected to the second rectangular fixed plate, the second nozzle is connected to the second rectangular fixed plate, and the second rectangular fixed plate is slidably connected to the second half section, the output end of the first servo motor is meshingly connected to the rack, and the second servo motor is meshingly connected to the rack, controlling the first servo motor to rotate can make the first rectangular fixed plate slide on the first half section, and controlling the second servo motor to rotate can make the second rectangular fixed plate slide on the second half section.
[0007] Preferably, it also includes a first slide and a second slide, wherein the first slide and the second slide are arranged on the gantry, the first slide and the second slide are both arranged parallel to the rack, and the first slide and the second slide are arranged throughout the length direction of the gantry.
[0008] Preferably, the first movable member also includes a first walking wheel group and a second walking wheel group, the first walking wheel group and the second walking wheel group are both fixedly connected to the first rectangular fixed plate, and the first walking wheel group is used for rolling connection to the first slide, and the second walking wheel group is used for rolling connection to the second slide.
[0009] Preferably, the second movable member also includes a third walking wheel group and a fourth walking wheel group, the third walking wheel group and the fourth walking wheel group are both fixedly connected to the second rectangular fixed plate, and the third walking wheel group is used for rolling connection to the first slide, and the fourth walking wheel group is used for rolling connection to the second slide.
[0010] Preferably, it also includes a control system, a first limit member and a second limit member, the first half section is provided with a first limit member at both ends, the second half section is provided with a second limit member at both ends, the first limit member and the second limit member are both connected to the control system signal, the first servo motor and the second servo motor are both connected to the control system signal, when the first rectangular fixed plate contacts the first limit member, the first limit member can transmit a signal to the control system, and the control system turns off the first servo motor, when the second rectangular fixed plate contacts the second limit member, the second limit member can transmit a signal to the control system, and the control system turns off the second servo motor.
[0011] Preferably, it also includes a first cable and a second cable, wherein one end of the first cable is used to be fixedly connected to the first servo motor, and the other end is used to be electrically connected to an external power supply, and the second cable is used to be fixedly connected to the second servo motor, and the other end is used to be electrically connected to an external power supply.
[0012] Preferably, it also includes a first gantry column and a second gantry column, the bottom end of the first gantry column is used to be fixedly connected to the ground, the top end of the first gantry column is used to be fixedly connected to the first end of the gantry, the bottom end of the second gantry column is used to be fixedly connected to the ground, and the top end of the second gantry column is used to be fixedly connected to the second end of the gantry.
[0013] Compared with the prior art, the utility model has achieved the following technical effects:
[0014] The utility model provides a device for spraying markings on the entire length of a steel pipe with two nozzles. The steel pipe is placed below a gantry, a first movable member is controlled to slide on a first half section, thereby driving the first nozzle to spray and mark the half section of the steel pipe, and a second movable member is controlled to slide on a second half section, thereby driving the second nozzle to spray and mark the other half section of the steel pipe. The utility model has a simple structure, effectively improves work efficiency, and effectively reduces costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 This is a schematic diagram of the structure of the device for spraying marking on a steel pipe with double nozzles over the entire length provided by the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the gantry frame of the device for spraying markings on a full-length steel pipe with double nozzles provided by the utility model;
[0018] In the figure: 1, gantry; 2, first moving part; 3, second moving part; 4, first nozzle; 5, second nozzle; 6, rack; 7, first rectangular fixing plate; 8, first servo motor; 9, first slide; 10, second slide; 11, first limiter; 12, second limiter; 13, first cable; 14, second cable; 15, first gantry column; 16, second gantry column; 17, steel pipe. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] The utility model aims to provide a device for spraying markings on a full-length steel pipe with double nozzles, so as to solve the problems existing in the above-mentioned prior art, and has a simple structure, effectively improves work efficiency and effectively reduces costs.
[0021] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0022] Embodiment 1
[0023] This embodiment provides a device for spraying marking on a steel pipe with two nozzles over the entire length of the pipe. Figures 1-2 As shown, it includes: a gantry 1, a first moving member 2, a second moving member 3, a first nozzle 4 and a second nozzle 5, the gantry 1 includes a first half section and a second half section, the first half section is a half section located on the left side of the gantry 1, and the second half section is a half section located on the right side of the gantry 1; the first moving member 2 is used for sliding connection with the first half section; the second moving member 3 is used for sliding connection with the second half section; the first nozzle 4 is used for connecting to the first moving member 2, and the first nozzle 4 is used for spraying and marking the steel pipe placed below; the second nozzle 5 is used for connecting to the second moving member 3, and the second nozzle 5 is used for spraying and marking the steel pipe 17 placed below, the steel pipe is placed below the gantry 1, the first moving member 2 is controlled to slide in the first half section to drive the first nozzle 4 to spray and mark the half section of the steel pipe, the second moving member 3 is controlled to slide on the second half section to drive the second nozzle 5 to spray and mark the other half section of the steel pipe 17, the structure is simple, the work efficiency is effectively improved, and the cost is effectively reduced.
[0024] In a preferred solution of the present embodiment, the device for spraying the steel pipe with double nozzles for full-length marking further comprises a rack 6, which is arranged in the length direction of the gantry 1, and the first moving member 2 comprises a first rectangular fixed plate 7 and a first servo motor 8, the first servo motor 8 is fixedly connected to the first rectangular fixed plate 7, the first nozzle 4 is connected to the first rectangular fixed plate 7, and the first rectangular fixed plate 7 is slidably connected to the first half section; the second moving member 3 comprises a second rectangular fixed plate and a second servo motor, the second servo motor is fixedly connected to the second rectangular fixed plate, the second nozzle 5 is connected to the second rectangular fixed plate, and the second rectangular fixed plate is slidably connected to the second half section, the output end of the first servo motor 8 is meshedly connected to the rack 6, and the second servo motor is meshedly connected to the rack 6, and the first servo motor is controlled to rotate to enable the first rectangular fixed plate 7 to slide on the first half section, and the second rectangular fixed plate is controlled to slide on the second half section, the structure is simple, and the operation is convenient, and the first rectangular fixed plate 7 and the second rectangular fixed plate can be moved on the gantry 1 by controlling the first servo motor 8 and the second servo motor to rotate, and the marking spraying of the entire steel pipe is completed.
[0025] In a preferred solution of the present embodiment, the device for full-length double-nozzle marking of steel pipes also includes a first slide 9 and a second slide 10, and the first slide 9 and the second slide 10 are arranged on the gantry 1. The first slide 9 and the second slide 10 are both arranged parallel to the rack 6, and the first slide 9 and the second slide 10 are arranged throughout the length direction of the gantry 1. The structure is simple and can ensure the stability of the first rectangular fixed plate 7 and the second rectangular fixed plate during movement.
[0026] In a preferred scheme of the present embodiment, the first movable member 2 also includes a first walking wheel group and a second walking wheel group, both of which are fixedly connected to the first rectangular fixed plate, and the first walking wheel group is used to be rollingly connected to the first slide 9, and the second walking wheel group is used to be rollingly connected to the second slide 10.
[0027] In a preferred scheme of the present embodiment, the second movable member 3 also includes a third walking wheel group and a fourth walking wheel group, and the third walking wheel group and the fourth walking wheel group are both fixedly connected to the second rectangular fixed plate, and the third walking wheel group is used to be rollingly connected to the first slide 9, and the fourth walking wheel group is used to be rollingly connected to the second slide 10, thereby reducing friction during movement and stably guiding the movement of the second rectangular fixed plate.
[0028] In a preferred scheme of the present embodiment, the device for double-nozzle marking of the entire length of the steel pipe also includes a control system, a first limit member 11 and a second limit member 12. The first limit member 11 is provided at both ends of the first half section, and the second limit member 12 is provided at both ends of the second half section. The first limit member 11 and the second limit member 12 are both connected to the control system signal, and the first servo motor 8 and the second servo motor are both connected to the control system signal. When the first rectangular fixed plate 7 contacts the first limit member 11, the first limit member 11 can transmit the signal to the control system, and the control system turns off the first servo motor 8. When the second rectangular fixed plate contacts the second limit member 12, the second limit member 12 can transmit the signal to the control system, and the control system turns off the second servo motor, which is easy to operate.
[0029] In a preferred solution of the present embodiment, the device for full-length dual-nozzle marking of steel pipes also includes a first cable 13 and a second cable 14. One end of the first cable 13 is used for fixed connection with the first servo motor, and the other end is used for electrical connection with an external power supply. The second cable 14 is used for fixed connection with the second servo motor, and the other end is used for electrical connection with an external power supply. The structure is simple and the dragging distance of the cable is reduced.
[0030] In a preferred solution of the present embodiment, the device for full-length double-nozzle marking of steel pipes also includes a first gantry 1 column and a second gantry 1 column. The bottom end of the first gantry 1 column is used to be fixedly connected to the ground, and the top end of the first gantry 1 column is used to be fixedly connected to the first end of the gantry 1. The bottom end of the second gantry 1 column is used to be fixedly connected to the ground, and the top end of the second gantry 1 column is used to be fixedly connected to the second end of the gantry 1. The structure is simple. The gantry 1 can be lifted by the first gantry 1 column and the second gantry 1 column, so that the steel pipe can be placed on the rigid light bracket below the gantry 1.
[0031] Embodiment 2
[0032] This embodiment also provides a device for spraying marking on a steel pipe with two nozzles over the entire length of the steel pipe as in the first embodiment, comprising the following steps:
[0033] A gantry 1 is installed above the marking area. The gantry 1 is welded from steel plates. Figure 2 Rectangular structure, side length is 0.8*0.5m, length is between 13-15m. Gantry 1 falls on the first gantry 1 column and the second gantry 1 column on both sides of the spraying area. Figure 2The first slideway 9 and the second slideway 10 are of the same length, arranged up and down and parallel, and both of the first slideway 9 and the second slideway 10 extend from the head end to the tail end of the gantry 1. A rack 6 of the same length and parallel to the first slideway 9 is installed at the center position between the first slideway 9 and the second slideway 10, and the first rectangular fixed plate 7 is provided with a first walking wheel group and a second walking wheel group, and the second rectangular fixed plate is provided with a third walking wheel group and a fourth walking wheel group. The four walking wheel groups slide on the upper and lower first slideways 9 and the second slideway 10 respectively, and the first slideway 9 and the second slideway 10 play a guiding role. The center positions of the first rectangular fixed plate 7 and the second rectangular fixed plate are provided with screw holes, and the first servo motor 8 and the second servo motor are respectively installed through the screw holes. The output ends of the first servo motor 8 and the second servo motor are respectively provided with a first gear and a second gear, and the first gear and the second gear are meshed and connected with the rack 6 installed on the gantry 1. Under the action of the first servo motor 8 and the second servo motor, the first gear and the second gear and the rack 6 cooperate to complete the first rectangular fixed plate 7 and the second rectangular fixed plate walking on the slideway of the gantry 1. The first nozzle 4 is installed beside the first servo motor 8 on the first rectangular fixed plate 7. As the first rectangular fixed plate 7 moves, the first nozzle 4 can also move synchronously. During the moving process, the first nozzle 4 completes the steel pipe marking function.
[0034] The first rectangular fixed plate 7 and the second rectangular fixed plate on the gantry 1 respectively drive the first nozzle 4 and the second nozzle 5 to move. The first nozzle 4 and the second nozzle 5 start to run from the head and tail ends of a steel pipe at the same time. When they reach the middle position of the steel pipe, they are controlled to stop by the first limiter 11 and the second limiter 12 and the control system. Then the first nozzle 4 and the second nozzle 5 rise and wait to complete the full-length cycle marking. When the next pipe arrives, the first nozzle 4 and the second nozzle 5 fall from the center of the steel pipe, start to move backwards, complete their respective marking contents in turn, reach the head and tail ends of the steel pipe respectively, and are controlled to stop by the first limiter 11 and the second limiter 12 and the control system. Then the first nozzle 4 and the second nozzle 5 rise again and wait for the next operation. The first nozzle 4 and the second nozzle 5 only run half of the length of the steel pipe, and the life of the motor is extended. The length of the cable used is shortened by half, so the number of cable failures caused by long-distance operation is reduced and the life is extended. The power-on operation time of the nozzle is shortened, the nozzle is in good condition, and the marking quality is steadily improved.
[0035] The first nozzle 4 on the first rectangular fixed plate 7 and the second nozzle 5 on the second rectangular fixed plate are placed on the same horizontal plane through the first slide 9 and the second slide 10, ensuring that the logos printed by the two are in a straight line, thereby improving the aesthetics and standardization of product logos.
[0036] The first nozzle 4 and the second nozzle 5 complete the full-length marking printing by synchronously operating in two modes: facing printing and back-to-back printing.
[0037] The present invention uses specific examples to illustrate the principle and implementation of the present invention. The above examples are only used to help understand the method and core idea of the present invention. At the same time, for those skilled in the art, according to the idea of the present invention, there will be changes in the specific implementation and application scope. In summary, the content of this specification should not be understood as limiting the present invention.
Claims
1. A device for spraying marking on a full-length steel pipe with two nozzles, characterized in that: include: A gantry, the gantry comprising a first half section and a second half section, the first half section being a half section located on the left side of the gantry, and the second half section being a half section located on the right side of the gantry; a first moving member, the first moving member being used for sliding connection with the first half section; a second moving member, the second moving member being used for being slidably connected to the second half section; A first nozzle, the first nozzle is used to be connected to the first moving part, and the first nozzle is used to spray and mark the steel pipe placed below; The second nozzle is used to be connected to the second movable member, and the second nozzle is used to spray and mark the steel pipe placed below.
2. The device for full-length double-nozzle marking of steel pipes according to claim 1 is characterized in that: It also includes a rack, which is arranged in the length direction of the gantry, the first movable member includes a first rectangular fixed plate and a first servo motor, the first servo motor is fixedly connected to the first rectangular fixed plate, the first nozzle is connected to the first rectangular fixed plate, and the first rectangular fixed plate is slidably connected to the first half section; the second movable member includes a second rectangular fixed plate and a second servo motor, the second servo motor is fixedly connected to the second rectangular fixed plate, the second nozzle is connected to the second rectangular fixed plate, and the second rectangular fixed plate is slidably connected to the second half section, the output end of the first servo motor is meshed with the rack, and the second servo motor is meshed with the rack, controlling the first servo motor to rotate can make the first rectangular fixed plate slide on the first half section, and controlling the second servo motor to rotate can make the second rectangular fixed plate slide on the second half section.
3. The device for full-length double-nozzle marking of steel pipes according to claim 2 is characterized in that: It also includes a first slide and a second slide, wherein the first slide and the second slide are arranged on the gantry, the first slide and the second slide are both arranged parallel to the rack, and the first slide and the second slide are arranged throughout the length direction of the gantry.
4. The device for full-length double-nozzle marking of steel pipes according to claim 3 is characterized in that: The first moving member also includes a first walking wheel group and a second walking wheel group, the first walking wheel group and the second walking wheel group are both fixedly connected to the first rectangular fixed plate, and the first walking wheel group is used for rolling connection to the first slide, and the second walking wheel group is used for rolling connection to the second slide.
5. The device for full-length double-nozzle marking of steel pipes according to claim 3 is characterized in that: The second moving member also includes a third walking wheel group and a fourth walking wheel group, and the third walking wheel group and the fourth walking wheel group are both fixedly connected to the second rectangular fixed plate, and the third walking wheel group is used for rolling connection to the first slide, and the fourth walking wheel group is used for rolling connection to the second slide.
6. The device for full-length double-nozzle marking of steel pipes according to claim 2 is characterized in that: It also includes a control system, a first limit member and a second limit member. The first limit member is provided at both ends of the first half section, and the second limit member is provided at both ends of the second half section. The first limit member and the second limit member are both connected to the control system signal. The first servo motor and the second servo motor are both connected to the control system signal. When the first rectangular fixing plate contacts the first limit member, the first limit member can transmit a signal to the control system, and the control system turns off the first servo motor. When the second rectangular fixing plate contacts the second limit member, the second limit member can transmit a signal to the control system, and the control system turns off the second servo motor.
7. The device for full-length double-nozzle marking of steel pipes according to claim 2 is characterized in that: It also includes a first cable and a second cable, wherein one end of the first cable is used to be fixedly connected to the first servo motor, and the other end is used to be electrically connected to an external power supply, and the second cable is used to be fixedly connected to the second servo motor, and the other end is used to be electrically connected to an external power supply.
8. The device for full-length double-nozzle marking of steel pipes according to claim 1 is characterized in that: It also includes a first gantry column and a second gantry column, the bottom end of the first gantry column is used to be fixedly connected to the ground, the top end of the first gantry column is used to be fixedly connected to the first end of the gantry, the bottom end of the second gantry column is used to be fixedly connected to the ground, and the top end of the second gantry column is used to be fixedly connected to the second end of the gantry.
Citation Information
Cited By
Full-length double-nozzle mark spraying device and method for steel pipe
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