Unpowered shielding wrapping machine

By designing a powerless shielded winding charter, the twisting drag force provided by the single winch is used to achieve stable winding of the shielded belt and cable, solving the winding problem caused by the rotation of the shielded belt roll in the prior art, and improving winding Pack speed and save energy.

CN222530107UActive Publication Date: 2025-02-25CHANGZHOU HANDONG ELECTRICAL MASCH CO LTD
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Patent Information

Application Number
CN202421102758.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-02-25
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

The prior art shielding tape roll rotation generates wind resistance, affects the wrapping speed and wastes energy.

Method used

A powerless shielded winding machine is designed, and the shielded belt coil does not rotate around the cable, and the twisting drag force provided by the single winch is used to achieve stable winding of the shielded belt and the cable.

Benefits of technology

It solves the wind resistance problem caused by the rotation of the shielded belt coil, improves the wrapping speed, saves energy, and simplifies the equipment structure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of cable processing, and particularly relates to an unpowered shielding wrapping machine. The device comprises a rack, the cable inlet plate and the cable output plate are respectively arranged at two ends of the rack; the penetration holes are used for penetration of a plurality of cables; the penetrating-out hole is formed in the cable output plate; the at least one bag supporting device is arranged on the rack on one side of the cable and is used for placing and outputting a shielding tape; and a cable to be wound with a shielding tape sequentially passes through the penetration hole and the penetration hole to be connected with an external single twister. According to the utility model, no self power source is arranged, the single stranding machine in the subsequent process is utilized to provide the stranding dragging force, power is provided for the stranding of the shielding tape and the cable, the cost input is saved, and the production efficiency is improved. The problem that the wrapping speed is affected by wind resistance caused by rotation of the shielding tape coil around the cable in the prior art is solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of cable processing, and in particular relates to a non-powered shielding wrapping machine. Background Art

[0002] In the cable production process, it is necessary to wrap the shielding tape around the exposed wire or cable core. For example, wrapping the shielding tape around the core wire of the cable can play the role of insulation, fire prevention, and shielding, and enhance the safety of cable use.

[0003] Most of the shielding wrapping machines in the prior art use their own power source to drive the shielding tape to rotate around the cable, so that the shielding tape is wrapped around the cable, and then the cable wrapped with the shielding tape is transported to the single twisting machine for the next process. During the shielding tape winding process, the shielding tape roll rotates with the power source, generating wind resistance, which affects the wrapping speed to a certain extent and wastes energy. Utility Model Content

[0004] The utility model aims to overcome the defect in the prior art that the rotation of the shielding tape roll generates wind resistance that hinders the rotation and affects the wrapping speed, and provides an unpowered shielding wrapping machine in which the shielding tape roll does not rotate around the cable during the wrapping process.

[0005] The technical solution adopted by the utility model to solve its technical problems is:

[0006] A non-powered shielding wrapping machine, comprising:

[0007] frame;

[0008] A cable entry plate and a cable output plate respectively installed at two ends of the rack;

[0009] A plurality of penetration holes are provided on the cable entry plate and are used for passing a plurality of cables;

[0010] A through hole is provided on the cable output plate and is used for the cable to pass through;

[0011] At least one bag holding device, mounted on the frame, for placing and outputting the shielding tape;

[0012] The cable to be wrapped with the shielding tape passes through the entry hole and the exit hole in sequence and is connected to the external single twisting machine; the single twisting machine twists and drags the cable to be twisted and moved in the direction of the single twisting machine.

[0013] Furthermore, the plurality of penetration holes are distributed in a circular shape at equal intervals on the cable entry plate; the center of a circle formed by the plurality of penetration holes and a line connecting the center of the exit hole are on the same horizontal plane.

[0014] Furthermore, the bag holding device comprises:

[0015] A support plate mounted on the frame via a lifting assembly;

[0016] A tape reel assembly, mounted on the support plate, for placing a shielding tape roll;

[0017] A tensioning assembly, mounted on the frame, for tensioning the shielding tape to be wound;

[0018] At least one guide wheel, mounted on the support plate, for guiding the tensioned shielding belt;

[0019] When in use, the shielding tape roll is placed on the tape reel assembly, and one end of the shielding tape is passed around the tensioning assembly and the guide wheel in sequence and then wound around the cable.

[0020] Furthermore, the tensioning assembly comprises:

[0021] A magnetic powder brake mounted on a support plate;

[0022] A first tensioning wheel is installed in cooperation with the magnetic powder brake; and

[0023] The second tensioning wheel, the third tensioning wheel and the fourth tensioning wheel are arranged in a triangle; the second tensioning wheel, the third tensioning wheel and the fourth tensioning wheel are connected through a tensioning belt transmission;

[0024] The shielding belt passes between the first tensioning wheel and the tensioning belt, passes around a plurality of guide wheels and is wound around the cable between the entry hole and the exit hole.

[0025] Furthermore, the lifting assembly includes a mounting seat fixedly mounted on the frame and a lifting shaft threadedly connected to the mounting seat; the upper end of the lifting shaft is fixedly connected to the support plate.

[0026] Furthermore, the guide wheel includes a first guide wheel, a second guide wheel and a third guide wheel, all of which are installed on the support plate; after passing around the tensioning assembly, the shielding belt passes around the first guide wheel, the second guide wheel and the third guide wheel in turn and is wrapped around the cable.

[0027] Furthermore, two bag holding devices are arranged on the frame.

[0028] Furthermore, it also includes a photoelectric switch installed on the support plate, which is used to detect whether the shielding belt located at the entrance end of the first guide wheel is broken.

[0029] Furthermore, it also includes an optical fiber amplifier for adjusting the sensitivity and detection distance of the photoelectric switch.

[0030] Furthermore, it also includes a counting device installed on the rack corresponding to the cable entry end, which is used to calculate the length of the cable entering the entry hole.

[0031] The beneficial effects of the unpowered shielding wrapping machine of the utility model are:

[0032] The utility model is provided with cable entry holes and exit holes at both ends of the frame, and a package support device for placing the shielding tape roll is arranged on one side of the cable. When wrapping the shielding tape, the shielding tape roll does not rotate around the cable, but only needs to be rolled on the cable from one side, and the cable is twisted and dragged by a single twisting machine to move in the direction of the single twisting machine to achieve stable wrapping of the shielding tape and the cable. The utility model does not set its own power source, but uses the single twisting machine in the subsequent process to provide twisting drag force to provide power for the twisting of the shielding tape and the cable. It has a simple structure, stable operation, and saves cost investment. At the same time, it solves the problem of wind resistance caused by the rotation of the shielding tape roll around the cable in the prior art, which affects the wrapping speed. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0034] Figure 1 It is a front cross-sectional view of the shielding wrapping machine according to an embodiment of the utility model.

[0035] Figure 2 yes Figure 1 Partial left side cross-sectional view.

[0036] Figure 3 yes Figure 1 Partial top view perspective.

[0037] Figure 4 yes Figure 1 Enlarged view of point A in the middle.

[0038] Figure 5 It is a cross-sectional view of the bag holding device and the lifting assembly of the embodiment of the utility model.

[0039] Figure 6 It is a structural schematic diagram of a bag holding device according to an embodiment of the utility model.

[0040] In the figure: 1, frame, 2, cable entry plate, 3, entry hole, 4, cable output plate, 5, exit hole, 6, bag holding device, 61, support plate, 62, lifting assembly, 621, mounting seat, 622, lifting shaft, 63, reel assembly, 631, reel, 632, compression spring, 633, tightening nut, 634, guide rod, 64, tensioning assembly, 641, first tensioning wheel, 642, second tensioning wheel, 643, third tensioning wheel, 644, fourth tensioning wheel, 645, tensioning belt, 646, magnetic powder brake, 651, first guide wheel, 652, second guide wheel, 653, third guide wheel, 7, photoelectric switch, 8, optical fiber amplifier, 9, counting device, 100, shielding belt, 200, cable. DETAILED DESCRIPTION

[0041] Now the utility model is further described in detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the utility model in a schematic manner, and therefore only show the components related to the utility model.

[0042] like Figure 1-Figure 6 The specific embodiment of the non-powered shielding wrapping machine of the utility model shown includes a frame 1, a cable 200 entry plate 2 and a cable 200 output plate 4 respectively installed at both ends of the frame 1, and also includes a plurality of entry holes 3 provided on the cable 200 entry plate 2 for inserting a plurality of cables 200; an exit hole 5 provided on the cable 200 output plate 4 for passing the cable 200 out; at least one package holding device 6, which is installed on the frame 1, and in this embodiment, is installed on the frame 1 on one side of the cable 200, and is used to place and output the shielding tape 100. It should be noted that when in use, the cable 200 to be wrapped with the shielding tape 100 passes through the entry hole 3 and the exit hole 5 in turn and is connected to the external single twisting machine, and the cable 200 is twisted and dragged by the single twisting machine to be twisted and moved in the direction of the single twisting machine.

[0043] like Figure 1 and Figure 2 As shown, in this embodiment, the two ends of the frame 1 are provided with an entry hole 3 and an exit hole 5 for the cable 200, and the package support device 6 for placing the shielding tape 100 roll is arranged on one side of the cable 200. When wrapping the shielding tape 100, the shielding tape 100 roll does not rotate around the cable 200, but only needs to be rolled on the cable 200 from one side, and the cable 200 is twisted and dragged by the single twisting machine to move in the direction of the single twisting machine, so as to achieve stable wrapping of the shielding tape 100 and the cable 200. It should be further explained that the shielding tape in this embodiment can be one or more of an insulating polyester tape, a fire-resistant mica tape, and an aluminum foil tape.

[0044] As a preferred embodiment, Figure 2 and Figure 4As shown, a plurality of penetration holes 3 are distributed in a circular shape at equal intervals on the cable 200 entry plate 2, and the center of the circle formed by the plurality of penetration holes 3 and the line connecting the center of the circle formed by the plurality of penetration holes 3 and the line connecting the center of the circle formed by the plurality of penetration holes 3 and the line connecting the center of the circle formed by the plurality of penetration holes 5 are on the same horizontal plane, that is, the line connecting the center of the circle formed by the plurality of penetration holes 3 and the line connecting the center of the circle formed by the plurality of penetration holes 5 is parallel to the ground. The package support device 6 in this embodiment is arranged on one side of the cable 200, and comprises a support plate 61, a reel assembly 63, a tensioning assembly 64 and at least one guide wheel mounted on the frame 1 through a lifting assembly 62, wherein the reel assembly 63 is mounted on the support plate 61 for placing a roll of shielding tape 100, the tensioning assembly 64 is mounted on the frame 1 for tensioning the shielding tape 100 to be wound, and at least one guide wheel is mounted on the support plate 61 for guiding the tensioned shielding tape 100. When in use, the shielding tape 100 roll is placed on the reel assembly 63, and one end of the shielding tape 100 is wound around the tensioning assembly 64 and the guide wheel in sequence and then wound on the cable 200.

[0045] As an embodiment, the lifting assembly 62 includes a mounting seat 621 fixedly mounted on the frame 1 and a lifting shaft 622 threadedly connected to the mounting seat 621, and the upper end of the lifting shaft 622 is fixedly connected to the support plate 61. The lifting assembly 62 is configured to adjust the height of the support plate 61, that is, to adjust the height of the roll of the shielding tape 100 placed on the reel assembly 63, so as to adapt to different application scenarios. For example, in actual applications, when the shielding tape 100 needs to be twisted on the cable 200, the roll of the shielding tape 100 needs to be lower than the height of the cable 200 to be wound; when the shielding tape 100 needs to be reversely twisted on the cable 200, the roll of the shielding tape 100 needs to be higher than the height of the cable 200 to be wound.

[0046] As shown in FIG. 6 , the tensioning assembly 64 in this embodiment includes: a magnetic powder brake 646 mounted on the support plate 61, a first tensioning wheel 641, which is installed in cooperation with the magnetic powder brake 646, and a second tensioning wheel 642, a third tensioning wheel 643, and a fourth tensioning wheel 644 arranged in a triangle, wherein the second tensioning wheel 642, the third tensioning wheel 643, and the fourth tensioning wheel 644 are connected by a tensioning belt 645. The shielding belt 100 passes between the first tensioning wheel 641 and the tensioning belt 645, bypasses a plurality of guide wheels, and is wound around the cable 200 between the entry hole 3 and the exit hole 5. The position of the first tensioning wheel 641 is adjusted by the magnetic powder brake 646 to achieve the tensioning action of the shielding belt 100. At the same time, the reel assembly 63 in this embodiment includes a reel 631, a guide post arranged on the reel 631, a compression spring 632 sleeved on the outer side of the guide post for compressing the roll of the shielding belt 100, and a tightening nut 633 for adjusting the pressure of the compression spring 632. The tension of the shielding belt 100 is further controlled by adjusting the spring pressure. The dual control of the pressure spring and the magnetic powder brake 646 is adopted to ensure the stable operation of the tension of the shielding belt 100.

[0047] To adapt to different usage scenarios, two bag holding devices 6 are provided in this embodiment, and a photoelectric switch 7 is also installed on the support plate 61, which specifically adopts diffuse reflection optical fiber. When the shielding tape 100 is used up or broken, the diffuse reflection optical fiber has no reflection signal, and feedback is given to the system as the tape is finished or broken. The use of diffuse reflection optical fiber makes it unnecessary for the wrapping machine of this embodiment to manually monitor the shielding tape in real time, saving manpower cost investment, avoiding the insecurity caused by manual monitoring and the disadvantages of unqualified cables caused by broken or finished tapes. An optical fiber amplifier 8 for adjusting the reaction sensitivity and detection distance of the diffuse reflection optical fiber is also provided on the frame 1. The specific adjustment principle is a relatively mature technology and will not be elaborated on in detail here.

[0048] Reference Figure 1 In order to calculate the length of the wound cable 200, the present embodiment also includes a counting device 9 installed on the frame 1 corresponding to the entry end of the cable 200, which is used to calculate the length of the cable 200 entering the entry hole 3. The counting device 9 in the present embodiment is a meter wheel. Any counting device 9 available on the market can be used in the present wrapping machine. There is no absolute limitation on the structure of the counting device 9.

[0049] The utility model does not set up its own power source, but uses the single twisting machine in the subsequent process to provide twisting drag force to provide power for the twisting of the shielding tape 100 and the cable 200. It has a simple structure, stable operation, and saves cost investment. At the same time, it solves the problem of wind resistance caused by the shielding tape 100 rotating around the cable 200 in the prior art, which affects the wrapping speed.

[0050] It should be understood that the specific embodiments described above are only used to explain the present invention, and are not used to limit the present invention. Obvious changes or modifications derived from the spirit of the present invention are still within the scope of protection of the present invention.

Claims

1. A non-powered shielding wrapping machine, characterized in that: include: Rack (1); A cable (200) entry plate (2) and a cable (200) output plate (4) respectively installed at two ends of the rack (1); A plurality of penetration holes (3) are provided on the cable (200) entry plate (2) and are used for passing a plurality of cables (200); A through hole (5) is provided on the cable (200) output plate (4) and is used for the cable (200) to pass through; at least one bag holding device (6), installed on the frame (1), and used for placing and outputting the shielding tape (100); The cable (200) to be wrapped with the shielding tape (100) passes through the entry hole (3) and the exit hole (5) in sequence and is connected to an external single twisting machine; the single twisting machine twists and drags the cable (200) toward the single twisting machine for twisting and movement.

2. The unpowered shielding wrapping machine according to claim 1, characterized in that: The plurality of entry holes (3) are distributed in a circular shape at equal intervals on the cable (200) entry plate (2); the center of the circle formed by the plurality of entry holes (3) and the line connecting the center of the exit hole (5) are on the same horizontal plane.

3. The unpowered shielding wrapping machine according to claim 1, characterized in that: The bag holding device (6) is arranged on one side of the cable (200), and comprises: A support plate (61) mounted on the frame (1) via a lifting assembly (62); A tape reel assembly (63), mounted on the support plate (61), for placing a roll of shielding tape (100); A tensioning assembly (64), mounted on the frame (1), and used for tensioning the shielding tape (100) to be wound; at least one guide wheel, mounted on the support plate (61), and used for guiding the tensioned shielding belt (100); When in use, the shielding tape (100) is rolled and placed on the tape reel assembly (63), and one end of the shielding tape (100) is passed around the tensioning assembly (64) and the guide wheel in sequence and then wound around the cable (200).

4. The unpowered shielding wrapping machine according to claim 3, characterized in that: The tensioning assembly (64) comprises: A magnetic powder brake (646) mounted on the support plate (61); A first tensioning wheel (641) is installed in cooperation with the magnetic powder brake (646); and A second tensioning wheel (642), a third tensioning wheel (643), and a fourth tensioning wheel (644) are arranged in a triangle; the second tensioning wheel (642), the third tensioning wheel (643), and the fourth tensioning wheel (644) are connected in transmission via a tensioning belt (645); The shielding belt (100) passes between the first tensioning wheel (641) and the tensioning belt (645), passes around a plurality of guide wheels, and is wound around the cable (200) between the entry hole (3) and the exit hole (5).

5. The unpowered shielding wrapping machine according to claim 3 is characterized in that: The lifting assembly (62) comprises a mounting seat (621) fixedly mounted on the frame (1) and a lifting shaft (622) threadedly connected to the mounting seat (621); the upper end of the lifting shaft (622) is fixedly connected to the support plate (61).

6. The unpowered shielding wrapping machine according to claim 4, characterized in that: The guide wheels include a first guide wheel (651), a second guide wheel (652), and a third guide wheel (653), all of which are mounted on the support plate (61); after passing through the tensioning assembly (64), the shielding belt (100) passes through the first guide wheel (651), the second guide wheel (652), and the third guide wheel (653) in sequence and is wound around the cable (200).

7. The unpowered shielding wrapping machine according to claim 1, characterized in that: The frame (1) is provided with two bag holding devices (6).

8. The unpowered shielding wrapping machine according to claim 6, characterized in that: It also includes a photoelectric switch (7) installed on the support plate (61) for detecting whether the shielding belt (100) located at the entrance end of the first guide wheel (651) is broken.

9. The unpowered shielding wrapping machine according to claim 8, characterized in that: It also includes an optical fiber amplifier (8) for adjusting the sensitivity and detection distance of the photoelectric switch (7).

10. The unpowered shielding wrapping machine according to any one of claims 1 to 9, characterized in that: It also includes a counting device (9) installed on the frame (1) corresponding to the entry end of the cable (200) and used for calculating the length of the cable (200) entering the entry hole (3).