Automatic cutting, rotary material taking and waste recycling integrated device for terminal material belt

Abstract

The utility model discloses an automatic cutting, rotary taking and waste recycling integrated device for a terminal material belt. The automatic cutting, rotary taking and waste recycling integrated device comprises a material belt conveying unit, a terminal cutting module, a terminal transferring unit, a terminal rotary taking unit, a waste cutting module and a waste recycling box. The terminal cutting module is used for cutting the terminals on the terminal material belt one by one; the middle part of the material belt conveying unit is provided with an up-and-down through port; the terminal transfer unit is used for transferring the terminal to the position above the through opening; the terminal rotary material taking unit is used for sucking the terminal extending out from the upper part of the through hole and rotating the terminal for 90 degrees; and the waste material cutting module is used for carrying out step-by-step section cutting action on the cut terminal material belt, and each section of the cut terminal material belt is fed into a waste material recycling box. According to the terminal cutting device, terminal material strips can be automatically cut, waste material strips can be cut and collected, in addition, the direction of cut terminals can be automatically adjusted, and the automation degree of the working process is high.

Description

Technical Field

[0001] The utility model relates to the technical field of terminal processing, in particular to an integrated device for automatic cutting, rotary material taking and waste material recycling of terminal material strips. Background Art

[0002] During the connector processing, multiple terminal modules on the material strip need to be cut off, and after cutting, the material strip needs to be cut into sections for easy recycling.

[0003] In the existing technology, the cutting of terminals is generally done by manually pulling the terminal products off the material strip, and then adjusting the direction of the material according to the feeding requirements, and finally collecting the remaining material strip. However, this method is not only inefficient, but also easy to cause deformation of the terminal products by manual labor, inaccurate terminal direction adjustment, and inconvenient recycling of the waste strip. For this reason, we propose an integrated device for automatic cutting, rotary material collection and waste recycling of terminal strips. Utility Model Content

[0004] In view of this, the purpose of the utility model is to provide an integrated device for automatic cutting, rotary material taking and waste material recycling of terminal strips, which has a simple structure and layout and a high degree of automation.

[0005] To achieve the above purpose, the utility model adopts the following contents:

[0006] The utility model provides an integrated device for automatic cutting, rotating material taking and waste material recycling of terminal material strips, which comprises a material strip conveying unit, a terminal cutting module, a terminal transfer unit, a terminal rotating material taking unit, a waste material cutting module and a waste material recycling box;

[0007] The terminal cutting module is arranged at the front of the material strip conveying unit, and is used to cut the terminals on the terminal material strip one by one;

[0008] The middle part of the material belt conveying unit has a through opening which passes through from top to bottom;

[0009] The terminal transfer unit is arranged below the material belt conveying unit, and is connected to a Z-axis lifting mechanism, which is connected to a moving end of an X-axis displacement mechanism, and the X-axis displacement mechanism is arranged along the extension direction of the material belt conveying unit; the terminal transfer unit is used to receive the terminal cut from the discharge port of the terminal cutting module, and transfer the terminal to the bottom of the through port so as to extend from the bottom to the top of the through port;

[0010] The terminal rotating material taking unit is arranged at the middle and rear part of the material belt conveying unit and is connected to the three-axis displacement mechanism. The terminal rotating material taking unit is used to suck the terminal extending from the top of the through hole and rotate the terminal 90°;

[0011] The waste cutting module and the waste recycling box are sequentially arranged at the end of the material strip conveying unit. The waste cutting module is used to gradually cut the cut terminal material strip into sections, and each section of the cut terminal material strip is sent to the waste recycling box.

[0012] According to the utility model, an integrated device for automatic cutting, rotary material collection and waste recycling of terminal material strips is provided, which also includes a shaping unit, which is arranged on the surface of the material strip conveying unit and is located on the outside of the through opening; the shaping unit includes two horizontal lifting cylinder components arranged vertically to each other, and a shaping touch head is provided at the output end of the horizontal lifting cylinder component.

[0013] According to the integrated device for automatic cutting, rotary material taking and waste material recycling of terminal material strips provided by the utility model, the terminal transfer unit is provided with a receiving rod body, and the top end of the receiving rod body is provided with a contoured receiving seat.

[0014] According to the utility model, an integrated device for automatic cutting, rotary material collection and waste material recycling of terminal material strips is provided, wherein the terminal rotary material collection unit comprises a rotary motor component connected to the output end of the three-axis displacement mechanism, and the rotary output end of the rotary motor component is externally connected to a material collection suction cup head.

[0015] According to the utility model, an integrated device for automatic cutting, rotary material collection and waste recycling of terminal material strips is provided, the waste cutting module includes a waste cutting base, the upper part of the waste cutting base is provided with a material strip channel that passes through from front to back, the back of the waste cutting base is provided with a lower blade flush with the lower plane of the material strip channel, a displacement plate is movably inserted in the waste cutting base, a driving cylinder for driving the displacement plate to move up and down is installed on the waste cutting base, a notch is formed on the upper part of the displacement plate, the top of the notch forms an upper blade, and the upper blade and the lower blade can be staggered up and down.

[0016] Compared with the prior art, the utility model has the following technical effects: the utility model has a simple structure and a reasonable design. The terminal material strip is supplied in an orderly manner through the material strip conveying unit, so that the terminal material strip automatically passes through each processing station in turn; the terminal products on the terminal material strip are gradually cut through the terminal cutting module to cut the terminal products from the terminal material strip; the terminal products cut from the terminal cutting module are sent to the top of the material strip conveying unit through the through-port position through the terminal transfer unit; the terminal extending from the top of the through-port is sucked through the terminal rotation and material taking unit, and the sucked terminals are rotated 90° to adjust the direction of the terminals, and then the terminal products with adjusted directions are moved to other assembly stations; the cut terminal material strip is gradually cut into sections through the waste cutting module to avoid the waste strip being too long; each section of the cut waste strip is collected centrally through the waste recycling box.

[0017] The utility model can not only realize automatic cutting of terminal material strips, but also cut and collect waste material strips, and can also automatically adjust the direction of the terminals after cutting. The working process has a high degree of automation, requires less manpower, improves production efficiency, and is suitable for large-scale industrial production applications. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings.

[0019] Figure 1 This is a schematic diagram of the overall structure of the automatic cutting, rotary material taking and waste material recycling integrated device of the embodiment of the utility model;

[0020] Figure 2 It is a schematic diagram of the structure of the terminal transfer unit according to an embodiment of the utility model;

[0021] Figure 3 It is a schematic diagram of the structure of the terminal rotating material taking unit according to an embodiment of the utility model;

[0022] Figure 4 It is a schematic diagram of the structure of the shaping unit according to an embodiment of the utility model;

[0023] Figure 5 It is a schematic diagram of the structure of the waste cutting module and the waste recycling box according to the embodiment of the utility model;

[0024] 1- material belt conveying unit, 2- terminal cutting module, 3- terminal transfer unit, 4- terminal rotary material taking unit, 5- waste material cutting module, 6- waste material recycling box, 7- Z-axis lifting mechanism, 8- X-axis displacement mechanism, 9- three-axis displacement mechanism, 10- shaping unit; 11- through port, 31- receiving rod body, 32- contour receiving seat, 41- rotating motor component, 42- material taking suction cup head, 51- waste material cutting base, 511- material belt channel, 52- lower blade, 53- displacement plate, 531- notch, 54- driving cylinder, 110- horizontal lifting cylinder component, 120- shaping touch head. DETAILED DESCRIPTION

[0025] In order to explain the present invention more clearly, the present invention is further described below in conjunction with preferred embodiments. Those skilled in the art should understand that the following specific description is illustrative rather than restrictive, and should not be used to limit the scope of protection of the present invention.

[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0027] See also Figures 1 to 5 As shown. The embodiment of the utility model proposes an integrated device for automatic cutting, rotary material collection and waste recycling of terminal strips, including a strip conveying unit 1, a terminal cutting module 2, a terminal transfer unit 3, a terminal rotary material collection unit 4, a waste cutting module 5 and a waste recycling box 6. The terminal cutting module 2 is arranged at the front of the strip conveying unit 1, and is used to cut the terminals on the terminal strip one by one. The terminal cutting module adopts a conventional cutting mold. The middle part of the strip conveying unit 1 has a through opening 11 that passes through from top to bottom.

[0028] The terminal transfer unit 3 is arranged below the material conveying unit 1, and is connected to a Z-axis lifting mechanism 7, which is connected to the movable end of an X-axis displacement mechanism 8, and the X-axis displacement mechanism 8 is arranged along the extension direction of the material conveying unit 1; the terminal transfer unit 3 is used to receive the terminals cut from the discharge port of the terminal cutting module, and transfer the terminals to the bottom of the through opening so as to extend from the bottom to the top of the through opening; that is, the lateral movement of the terminal transfer unit is realized by the X-axis displacement mechanism, and the vertical movement of the terminal transfer unit is realized by the Z-axis lifting mechanism.

[0029] The terminal rotary material picking unit 4 is arranged at the middle and rear part of the material belt conveying unit 1, and is connected to the three-axis displacement mechanism 9. The terminal rotary material picking unit 4 is used to absorb the terminal extending from the top of the through opening 11 and rotate the terminal 90°; that is, the three-axis displacement mechanism realizes the displacement movement of the terminal rotary material picking unit in the horizontal, longitudinal and vertical directions respectively, so that the terminal rotary material picking unit approaches the terminal product and absorbs the terminal product.

[0030] The waste cutting module 5 and the waste recycling box 6 are sequentially arranged at the end of the material strip conveying unit 1 . The waste cutting module 5 is used to gradually cut the terminal material strip into sections after cutting, and each section of the terminal material strip after cutting is sent to the waste recycling box 6 .

[0031] Working principle: First, the terminal strip is fed into the strip conveying unit 1 for cyclic conveying; then, the terminal cutting module 2 cuts the terminal strip passing below it to cut the terminal product from the terminal strip; the cut terminal product is just received by the terminal transfer unit 3, and the received terminal is moved from the bottom of the strip conveying unit 1 to the bottom of the opening 11 through the cooperation of the Z-axis lifting mechanism 7 and the X-axis displacement mechanism 8 to extend from the bottom to the top of the opening 11; the terminal rotation and material collection unit 4 is controlled by the three-axis displacement mechanism 9 to approach the terminal and suck the terminal from the side of the terminal, and at the same time, the terminal is rotated 90° to adjust the direction of the terminal, and then the terminal product with the adjusted direction is moved to other assembly stations; after the terminal cutting is completed, the terminal strip continues to be conveyed backwards, and the waste cutting module 5 gradually cuts the empty terminal strip into sections to avoid the waste strip being too long, and finally each section of the cut waste falls into the waste recycling box 6 for centralized collection and processing.

[0032] In this embodiment, a shaping unit 10 is also included, which is arranged on the surface of the material belt conveying unit 1 and outside the through-port 11; the shaping unit 10 includes two horizontal lifting cylinders 110 arranged vertically to each other, and a shaping contact head 120 is provided at the output end of the horizontal lifting cylinder 110. In this way, the shaping contact head on the shaping unit is used to shape the terminal product, so that the terminal rotating material taking unit can take the material accurately.

[0033] In this embodiment, the terminal transfer unit 3 has a receiving rod body 31, and the top of the receiving rod body 31 has a contoured receiving seat 32. The cut terminal products are stably received by the contoured receiving seat 32 to ensure the stability of the terminal products on the terminal transfer unit during movement.

[0034] In this embodiment, the terminal rotating material picking unit 4 includes a rotating motor component 41 connected to the output end of the three-axis displacement mechanism 9, and the rotating output end of the rotating motor component 41 is externally connected to a material picking suction cup head 42. In this way, the side of the terminal product is sucked by the material picking suction cup head, and then the rotating motor component controls the material picking suction cup head and the terminal product thereon to rotate 90° as a whole, so as to adjust the direction of the terminal product.

[0035] In this embodiment, the waste cutting module 5 includes a waste cutting base 51, a material strip channel 511 which passes through the material strip channel 511 from front to back is arranged on the upper part of the waste cutting base 51, a lower cutting edge 52 which is flush with the lower plane of the material strip channel 511 is arranged on the back of the waste cutting base 51, a displacement plate 53 is inserted in the waste cutting base 51 so as to be movable up and down, a driving cylinder 54 for driving the displacement plate 53 to move up and down is installed on the waste cutting base 51, a notch 531 is formed on the upper part of the displacement plate 53, an upper cutting edge is formed at the top of the notch 531, and the upper cutting edge and the lower cutting edge can be staggered up and down. In this way, the empty scrap tape passes through the tape channel on the scrap cutting base and enters between the upper cutting edge and the lower cutting edge. The displacement plate is driven downward by the driving cylinder to achieve the up and down staggering of the upper cutting edge and the lower cutting edge to achieve the cutting of the empty scrap tape. The cut scrap tape falls into the scrap recovery box at the end of the tape conveying unit.

[0036] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not limitations on the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is impossible to list all the implementation methods here. All obvious changes or modifications derived from the technical solution of the present invention are still within the scope of protection of the present invention.

Claims

1. An integrated device for automatic cutting, rotating material collection and waste material recycling of terminal strips, characterized in that: It includes a material belt conveying unit, a terminal cutting module, a terminal transfer unit, a terminal rotating material taking unit, a waste cutting module and a waste recycling box; The terminal cutting module is arranged at the front of the material strip conveying unit, and is used to cut the terminals on the terminal material strip one by one; The middle part of the material belt conveying unit has a through opening which passes through from top to bottom; The terminal transfer unit is arranged below the material belt conveying unit, and is connected to a Z-axis lifting mechanism, which is connected to a moving end of an X-axis displacement mechanism, and the X-axis displacement mechanism is arranged along the extension direction of the material belt conveying unit; the terminal transfer unit is used to receive the terminal cut from the discharge port of the terminal cutting module, and transfer the terminal to the bottom of the through port so as to extend from the bottom to the top of the through port; The terminal rotating material taking unit is arranged at the middle and rear part of the material belt conveying unit and is connected to the three-axis displacement mechanism. The terminal rotating material taking unit is used to suck the terminal extending from the top of the through hole and rotate the terminal 90°; The waste cutting module and the waste recycling box are sequentially arranged at the end of the material strip conveying unit. The waste cutting module is used to gradually cut the cut terminal material strip into sections, and each section of the cut terminal material strip is sent to the waste recycling box.

2. The integrated device for automatic cutting, rotating material taking and waste material recycling of terminal strips according to claim 1, characterized in that: It also includes a shaping unit, which is arranged on the surface of the material belt conveying unit and is located outside the through opening; the shaping unit includes two horizontal lifting cylinders arranged vertically to each other, and a shaping touch head is arranged at the output end of the horizontal lifting cylinder.

3. The integrated device for automatic cutting, rotating material taking and waste material recycling of terminal strips according to claim 1, characterized in that: The terminal transfer unit is provided with a receiving rod body, and the top end of the receiving rod body is provided with a contoured receiving seat.

4. The integrated device for automatic cutting, rotating material taking and waste material recycling of terminal strips according to claim 1, characterized in that: The terminal rotating material picking unit comprises a rotating electrical component connected to the output end of the three-axis displacement mechanism, and a material picking suction cup head is externally connected to the rotating output end of the rotating electrical component.

5. The integrated device for automatic cutting, rotating material taking and waste material recycling of terminal strips according to claim 1, characterized in that: The waste cutting module includes a waste cutting base, a material belt channel which runs through the material belt channel from front to back is arranged on the upper part of the waste cutting base, a lower cutting edge which is flush with the lower plane of the material belt channel is arranged on the back of the waste cutting base, a displacement plate which can be movably inserted in the waste cutting base, a driving cylinder for driving the displacement plate to move up and down is installed on the waste cutting base, a notch is formed on the upper part of the displacement plate, an upper cutting edge is formed at the top of the notch, and the upper cutting edge and the lower cutting edge can be staggered up and down.

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