Anti-static device of synthesis gas compressor
By designing an anti-static device for carbon brush assembly in a syngas compressor, the electrocorrosion problem caused by electrostatic accumulation is solved, the service life of the bearing shell is extended and the unit operation is stabilized.
Patent Information
- Application Number
- CN202420539661.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-19
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-03-19
AI Technical Summary
During operation, the synthesis gas compressor is electrocorrosive due to static electricity accumulation, which damages the bearing shells and shortens its service life.
An anti-static device for syngas compressor is designed, using carbon brush components, which are embedded on the sliding components, and the sliding components are slidably connected to the outer wall of the fixing frame, and the fixing frame is installed on the frame outside the rotor. One end of the assembly is in contact with the rotor and the other end is grounded to introduce static electricity on the rotor.
Effectively eliminate or prevent static electricity generated during unit operation, avoid damage to bearing shells caused by electrical corrosion, extend the service life of bearing shells, and stabilize the unit operation.
Smart Images

Figure CN222531872U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of anti-static electricity, in particular to an anti-static electricity device for a synthetic gas compressor. Background Art
[0002] At present, electrical corrosion has occurred in the bearings of all levels of synthetic gas compressors. The Babbitt alloy on the surface of the bearings is in a silvery-white corrosion state. Compared with new bearings, the surface roughness is significantly higher, and there are pitting on the wear surface of varying sizes.
[0003] The main reason for the electrical corrosion of the bearing is that during the operation of the unit, the power steam condenses into small water droplets, which generate static electricity on the high-speed rotating blades. Because there is no anti-static device, the static electricity cannot be conducted into the ground. The static electricity will accumulate more and more on the rotor. When it reaches a certain level, it will break through the oil film between the bearing and the journal, causing spark discharge. After each spark discharge, a tiny pit will be left on the discharge surface. As the discharge continues, countless small pits will appear on the discharge surface, forming electrical corrosion.
[0004] Therefore, there is an urgent need to provide an anti-static device for a synthesis gas compressor, which, compared with the prior art, can eliminate or prevent static electricity generated during the operation of the unit, avoid damage to the bearing caused by electrical corrosion, increase the service life of the bearing, and stabilize the operation of the unit. Utility Model Content
[0005] The utility model solves the technical problems existing in the prior art and provides an anti-static device for a synthetic gas compressor.
[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0007] A synthesis gas compressor anti-static device comprises a carbon brush assembly, a fixed frame and a sliding assembly, wherein the carbon brush assembly is embedded in the sliding assembly, the sliding assembly is slidably connected to the outer wall of the fixed frame, the fixed frame is installed on a frame arranged outside a rotor, the carbon brush assembly does not contact the fixed frame, one end of the carbon brush assembly contacts the rotor, and the other end of the carbon brush assembly is grounded; the carbon brush assembly is used to conduct static electricity on the rotor into the ground.
[0008] Furthermore, the carbon brush assembly includes a brush handle, a brush head, bristles and a wire, one end of the brush head is connected to the brush handle, and the other end of the brush head is connected to a plurality of bristles, one end of the wire extends into the brush handle and the brush head and then is connected to the brush head, and the other end of the wire is grounded; the brush handle is embedded in the sliding assembly.
[0009] Furthermore, one end of the brush head away from the brush handle is detachably connected to a connecting shell, and a plurality of bristles are welded to the connecting shell.
[0010] Furthermore, the bristles are carbon alloy wires.
[0011] Furthermore, the bristles are arranged perpendicular to the axis of the brush head.
[0012] Furthermore, the connecting shell and the brush head are connected by bolts.
[0013] Furthermore, the outer diameter of the brush handle is greater than the outer diameter of the brush head.
[0014] Furthermore, a plurality of the sliding components are provided on the outer wall of the fixing frame, and the carbon brush component is embedded in each of the sliding components.
[0015] Furthermore, the sliding assembly includes a fixed block and a slider, the slider is fixed to the lower wall of the fixed block, the outer wall of the fixed frame is provided with a slide groove, the slider is slidably connected inside the slide groove, the fixed block is provided with a first threaded hole, the outer wall of the fixed frame is provided with a plurality of second threaded holes, and the fixed block is fixed to the outer wall of the fixed frame by bolts.
[0016] Furthermore, the carbon brush assembly rotates on the fixing frame within an angle range of ±45°.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] (1) The utility model can eliminate or prevent static electricity generated during the operation of the unit, avoid damage to the bearing bush caused by electrical corrosion, increase the service life of the bearing bush, and stabilize the operation of the unit.
[0019] (2) The bristles of the utility model are made of carbon alloy, which causes little damage to the rotor, has good wear resistance and a long service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is the front view of the utility model.
[0021] Figure 2 It is a schematic diagram of the sliding assembly of the utility model.
[0022] Description of reference numerals:
[0023] 1. Brush handle; 2. Brush head; 3. Connecting shell; 4. Bristles; 5. Wire; 6. Fixing frame; 61. Slide groove; 62. Second threaded hole; 7. Fixing block; 71. First threaded hole; 8. Rotor. DETAILED DESCRIPTION
[0024] The technical solution of the utility model will be clearly described below in conjunction with the accompanying drawings. Obviously, the described embodiments are not all embodiments of the utility model. All other embodiments obtained by ordinary technicians in this field without creative work belong to the protection scope of the utility model. It should be noted that the orientation or position relationship indicated by the terms "center", "up", "down", "left", "right", "vertical", "horizontal", etc. is based on the orientation or position relationship shown in the accompanying drawings. It is only for the convenience of describing the utility model and simplifying the description. It does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.
[0025] like Figure 1 As shown, the utility model provides an anti-static device for a synthesis gas compressor, comprising a carbon brush assembly, a fixed frame 6 and a sliding assembly, wherein the carbon brush assembly is slidably connected to the fixed frame 6 via the sliding assembly, the carbon brush assembly abuts against the outer wall of a rotor 8, a bearing is provided on the outside of the rotor 8, a frame is provided on the outside of the bearing, the fixed frame 6 is fixed on the frame, and the fixed frame 6 is fixed and does not rotate with the rotor 8.
[0026] The fixing frame 6 is provided with a plurality of sliding assemblies at intervals along its circumference, and each sliding assembly is embedded with a carbon brush assembly.
[0027] The carbon brush assembly includes a brush handle 1, a brush head 2, a connecting shell 3, bristles 4 and a wire 5. One end of the brush handle 1 is fixedly connected to the brush head 2. Both the brush handle 1 and the brush head 2 are hollow structures. The outer diameter of the brush handle 1 is larger than the outer diameter of the brush head 2. The end of the brush head 2 away from the brush handle 1 can be detachably connected to the connecting shell 3. The connecting shell 3 is sleeved on the end of the brush head 2. The connecting shell 3 is connected to the brush head 2 by bolts. A plurality of bristles 4 are welded inside the connecting shell 3. The wire 5 passes through the brush head 2 and the brush handle 1. One end of the wire 5 contacts the bristles 4. The other end of the wire 5 passes through the end of the brush handle 1 away from the brush head 2 and is grounded. The bristles 4 are made of carbon alloy and are conductive carbon alloy wires. A plurality of bristles 4 are arranged perpendicular to the axis of the brush head 2. The end of the bristles 4 away from the connecting shell 3 contacts the outer wall of the rotor 8. The static electricity generated by the outer wall of the rotor 8 is discharged through the bristles 4 and the wire 5.
[0028] like Figure 2As shown, the sliding assembly includes a fixed block 7 and a slider, a sliding groove 61 is provided on the outer peripheral surface of the fixing frame 6, the fixed block 7 is extended out of the fixing frame 6, the brush handle 1 is embedded in the part of the fixed block 7 extending out of the fixing frame 6, the brush handle 1 is not in contact with the fixing frame 6, the lower wall of the contact part of the fixed block 7 and the fixing frame 6 is fixedly connected to the slider, and the slider is slidably connected inside the sliding groove 61, a first threaded hole 71 is provided on the fixed block 7, and a second threaded hole group is provided on the outer peripheral surface of the fixing frame 6, the second threaded hole group includes a plurality of second threaded holes 62 arranged at intervals, and the length of the second threaded hole group is the same as the length of the sliding groove 61. In the process of the fixed block 7 driving the carbon brush assembly to move in the sliding groove 61, the bristles 4 are always in contact with the outer wall of the rotor 8, and the rotation angle range of the carbon brush assembly is ±45°. Because the bristles 4 will be worn after being used for a period of time, the angle of the carbon brush assembly can be adjusted by the sliding assembly to ensure that the bristles 4 are always in contact with the rotor 8.
[0029] The utility model provides an anti-static device for a synthetic gas compressor having a working principle as follows: a carbon brush assembly is embedded on a fixed block 7, the fixed block 7 is arranged inside a slide groove 61 on the outer wall of a fixed frame 6, the bristles 4 are in contact with the outer wall of a rotor 8, a bolt is passed through a first threaded hole 71 and a second threaded hole 62, the fixed block 7 is fixed on the fixed frame 6, the wire 5 is grounded, and the installation of the anti-static device of the utility model is completed; during the rotation of the rotor 8, the static electricity generated by the rotor 8 is introduced into the ground through the brush head 2 and the wire 5, so as to prevent static electricity from accumulating on the rotor 8, thereby preventing a certain degree of static electricity from breaking through the oil film between the bearing shell and the journal, generating spark discharge, and avoiding the formation of electrical corrosion.
[0030] The anti-static device provided by the utility model can eliminate or prevent static electricity generated during the operation of the unit, avoid damage to the bearing caused by electrical corrosion, increase the service life of the bearing, and stabilize the operation of the unit; at the same time, the bristles 4 are made of carbon alloy, which causes little damage to the rotor 8 and has good wear resistance and a long service life.
[0031] Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Simple modifications or equivalent substitutions of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.
Claims
1. A synthesis gas compressor anti-static device, characterized in that: It includes a carbon brush assembly, a fixing frame and a sliding assembly, wherein the carbon brush assembly is embedded in the sliding assembly, the sliding assembly is slidably connected to the outer wall of the fixing frame, the fixing frame is installed on a frame arranged outside the rotor, the carbon brush assembly does not contact the fixing frame, one end of the carbon brush assembly is in contact with the rotor, and the other end of the carbon brush assembly is grounded; the carbon brush assembly is used to conduct static electricity on the rotor into the ground; a plurality of sliding assemblies are arranged on the outer wall of the fixing frame, and each of the sliding assemblies is embedded with the carbon brush assembly; the sliding assembly includes a fixed block and a slider, the slider is fixed to the lower wall of the fixed block, the outer wall of the fixing frame is provided with a slide groove, the slider is slidably connected to the inside of the slide groove, the fixed block is provided with a first threaded hole, the outer wall of the fixing frame is provided with a plurality of second threaded holes, and the fixed block is fixed to the outer wall of the fixing frame by bolts.
2. The anti-static device for a synthetic gas compressor according to claim 1, characterized in that: The carbon brush assembly includes a brush handle, a brush head, bristles and a wire. One end of the brush head is connected to the brush handle, and the other end of the brush head is connected to a plurality of bristles. One end of the wire extends into the brush handle and the brush head and then is connected to the brush head. The other end of the wire is grounded. The brush handle is embedded in the sliding assembly.
3. The anti-static device for a synthetic gas compressor according to claim 2, characterized in that: The brush head is detachably connected to a connecting shell at one end away from the brush handle, and a plurality of bristles are welded on the connecting shell.
4. The anti-static device for a synthetic gas compressor according to claim 3, characterized in that: The bristles are carbon alloy wires.
5. The anti-static device for a synthetic gas compressor according to claim 4, characterized in that: The bristles are arranged perpendicular to the axis of the brush head.
6. The anti-static device for a synthetic gas compressor according to claim 3, characterized in that: The connecting shell is connected to the brush head via bolts.
7. The anti-static device for a synthetic gas compressor according to claim 2, characterized in that: The outer diameter of the brush handle is greater than the outer diameter of the brush head.
8. The anti-static device for a synthetic gas compressor according to claim 1, characterized in that: The carbon brush assembly rotates on the fixing frame in an angular range of ±45°.