Speed matching mechanism of plastic film residue recycling machine
By designing a speed matching mechanism in the residual film recovery machine, and using a profiling wheel and a transmission assembly to match the speed of the membrane picking roller with the travel speed of the residual film recovery machine, the problem of picking up caused by speed mismatch in the prior art is solved, and the efficiency of residual film recovery is improved.
Patent Information
- Application Number
- CN202421342253.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-13
AI Technical Summary
The forward speed of the existing residual film recovery machine does not match the film picking speed, which leads to the problem of missing residual film picking.
A speed matching mechanism for a residual film recovery machine is designed, including two brackets, a profiling wheel and a transmission assembly. The profiling wheel is arranged parallel to the film picking drum, and the transmission assembly connects the profiling wheel and the film picking drum to match the rotation speed of the film picking drum with the travel speed of the residual film recovery machine.
By matching the speed, the residual film is avoided, the effect of residual film is improved, and the residual film can be effectively recovered.
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Abstract
Description
Technical Field
[0001] The present application relates to the technical field of agricultural machinery, and in particular to a speed matching mechanism of a residual film recycling machine. Background Art
[0002] The mulching technique has significantly increased crop yields due to its multiple effects such as heat preservation, moisture retention and weed suppression, and has been widely used in arid and cold regions. However, with the increasing use of mulch, the amount of mulch remaining in the fields has also increased, leading to soil compaction, environmental pollution and reduced crop yields.
[0003] In order to reduce the residual mulch film in the field, a residual mulch film recovery machine is used to pick up and collect the residual mulch film in the field. However, the existing residual mulch film recovery machine is prone to mismatch between the forward speed and the film picking speed, resulting in the problem of missing the residual mulch film. Summary of the invention
[0004] The embodiment of the present application provides a speed matching mechanism for a residual film recovery machine to solve the technical problem in the prior art that the forward speed of the residual film recovery machine does not match the film picking speed, thereby causing residual film to be missed.
[0005] A speed matching mechanism for a residual film recovery machine provided in an embodiment of the present application comprises: two brackets connected to the bottom of a frame at intervals; a contour wheel arranged parallel to a film picking roller, with its two ends rotatably mounted on the two brackets; and a transmission assembly, with its two ends respectively connected to one end of the contour wheel and one end of the film picking roller, for making the film picking roller rotate with the contour wheel.
[0006] In a possible implementation, the speed matching mechanism of the residual film recovery machine also includes a scraper; the scraper is located behind the travel direction of the profiling wheel, connected to the bottom of the frame and extends downward, and the scraper is inclined toward the travel direction of the profiling wheel and close to the surface of the profiling wheel.
[0007] In a possible implementation, the contour wheel is located behind the film picking roller in the traveling direction.
[0008] In a possible implementation, the transmission assembly includes a first sprocket, a second sprocket and a chain; the first sprocket is connected to one end of the contour wheel; the second sprocket is used to connect to one end of the film picking roller; and the chain is wound around the first sprocket and the second sprocket.
[0009] In a possible implementation, the contoured wheel includes a rotating shaft, a roller and a plurality of spoke plates; the rotating shaft is coaxially arranged in the roller, both ends of the rotating shaft extend out of the roller and are rotatably connected to the bracket, and one end of the rotating shaft is connected to the transmission assembly; a plurality of spoke plates are arranged in a circular array around the rotating shaft, and each of the spoke plates is connected to the rotating shaft and the inner wall of the roller.
[0010] In a possible implementation, the speed matching mechanism of the residual film recycling machine also includes a folding component and a walking wheel; the two ends of the folding component are respectively connected to the bottom of the frame and the walking wheel, and are configured to drive the walking wheel to fold toward the frame and unfold from the frame.
[0011] In a possible implementation, the folding assembly includes a rocker arm and a hydraulic rod; both ends of the rocker arm are rotatably connected to the bottom of the frame and the walking wheel respectively; both ends of the hydraulic rod are rotatably connected to the middle of the rocker arm and the bottom of the frame respectively.
[0012] The technical solution provided in the embodiments of the present application has at least the following technical effects:
[0013] The embodiment of the present application provides a speed matching mechanism of a residual film recycling machine, and the speed matching mechanism of the residual film recycling machine includes a bracket, a profiling wheel and a transmission assembly. Two brackets are connected to the bottom of the frame at intervals. The two ends of the profiling wheel are rotatably mounted on the two brackets, and the profiling wheel is arranged parallel to the film picking roller. The two ends of the transmission assembly are respectively connected to one end of the profiling wheel and one end of the film picking roller. When the residual film recycling machine is picking up residual film in the field, the profiling wheel contacts the soil and rotates, and the profiling wheel drives the film picking roller to rotate through the transmission assembly, thereby matching the rotation speed of the film picking roller with the travel speed of the residual film recycling machine, avoiding the situation where residual film is missed and improving the effect of picking up residual film. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments of the present application will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0015] Figure 1 A schematic diagram of the structure of a speed matching mechanism of a residual film recovery machine provided in an embodiment of the present application;
[0016] Figure 2 A schematic diagram of the internal structure of a speed matching mechanism of a residual film recovery machine provided in an embodiment of the present application;
[0017] Figure 3A schematic diagram of the structure of the residual film recovery machine provided in an embodiment of the present application.
[0018] Figure numerals: 1-frame; 2-film picking roller; 3-bracket; 4-contact wheel; 41-rotating shaft; 42-roller; 43-spoke plate; 5-transmission assembly; 51-first sprocket; 52-second sprocket; 53-chain; 6-scraper; 7-folding assembly; 71-rocker arm; 72-hydraulic rod; 8-travel wheel. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0020] In the description of the embodiments of the present application, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "inside", "outside", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the embodiments of the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. The terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0021] The embodiment of the present application provides a speed matching mechanism for a residual film recycling machine, such as Figures 1 to 3 As shown, it includes a bracket 3, a contoured wheel 4 and a transmission assembly 5.
[0022] Two brackets 3 are connected to the bottom of the frame 1 at intervals, providing a basis for the installation of the profiling wheel 4. The two ends of the profiling wheel 4 are rotatably installed on the two brackets 3, and the profiling wheel 4 is arranged parallel to the film picking roller 2. Specifically, a bearing seat is arranged on each bracket 3, and bearings are arranged at both ends of the profiling wheel 4, and two bearings are correspondingly installed in the two bearing seats. The two ends of the transmission assembly 5 are respectively connected to one end of the profiling wheel 4 and one end of the film picking roller 2, so as to make the film picking roller 2 rotate with the profiling wheel 4.
[0023] When the speed matching mechanism of the residual film recycling machine provided in the embodiment of the present application is working, the contour wheel 4 contacts the soil and rotates, and the contour wheel 4 drives the film picking roller 2 to rotate through the transmission assembly 5, so that the rotation speed of the film picking roller 2 is matched with the travel speed of the residual film recycling machine, thereby avoiding the leakage of residual film and improving the effect of picking up residual film.
[0024] like Figure 1 and Figure 2 As shown, the speed matching mechanism of the residual film recycling machine provided in the embodiment of the present application further includes a scraper 6. The scraper 6 is located behind the traveling direction of the profiling wheel 4, connected to the bottom of the frame 1 and extending downward, and the scraper 6 is inclined toward the traveling direction of the profiling wheel 4 and close to the surface of the profiling wheel 4.
[0025] When the residual film recycling machine is working in the field, the profiling wheel 4 contacts the soil, and the soil adheres to the surface of the profiling wheel 4. The scraper 6 can clean the soil off the profiling wheel 4, avoiding the situation where the profiling wheel 4 is difficult to move due to the accumulation of soil on the profiling wheel 4.
[0026] Reference Figure 3 The contour wheel 4 in the embodiment of the present application is located behind the film picking roller 2 in the traveling direction.
[0027] When the film picking roller 2 is working, the film picking teeth of the film picking roller 2 will be inserted into the soil to pick out the residual film in the soil. The soil after the film picking roller 2 picks up the residual film will be turned over, and the profiling wheel 4 is arranged behind the traveling direction of the film picking roller 2 to level the soil, which is convenient for subsequent planting.
[0028] Figure 2 The specific structure of the transmission assembly 5 in the embodiment of the present application is shown in FIG. Figure 2 As shown, the transmission assembly 5 includes a first sprocket 51, a second sprocket 52 and a chain 53. The first sprocket 51 is connected to one end of the contour wheel 4. The second sprocket 52 is used to be connected to one end of the film picking roller 2. The chain 53 is wound around the first sprocket 51 and the second sprocket 52.
[0029] When the profiling wheel 4 contacts with the soil and rotates, the first sprocket 51 installed at one end of the profiling wheel 4 rotates with the profiling wheel 4, and the chain 53 transmits the power of the first sprocket 51 to the second sprocket 52. The second sprocket 52 drives the film picking roller 2 to rotate, so that the rotation speed of the film picking roller 2 is synchronized with the rotation speed of the profiling wheel 4, that is, the rotation speed of the film picking roller 2 is synchronized with the travel speed of the residual film recovery machine.
[0030] The chain transmission method adopted between the contour wheel 4 and the film picking roller 2 in the embodiment of the present application can prevent slipping and ensure the precise speed matching between the film picking roller 2 and the residual film recovery machine; moreover, the chain transmission can be used in harsh environments such as humidity and dust, and can better adapt to the working environment of the field.
[0031] It should be noted that the specific structure of the transmission assembly 5 is not limited to the above content. In other embodiments of the present application, the transmission assembly 5 can also be in other structural forms. For example, the transmission assembly 5 includes a first pulley, a second pulley and a belt; the first pulley is connected to one end of the contour wheel 4, the second pulley is used to connect to one end of the film picking roller 2, and the belt is wound around the first pulley and the second pulley.
[0032] Continue to refer to Figure 1 The contoured wheel 4 in the embodiment of the present application includes a rotating shaft 41, a roller 42 and a plurality of spoke plates 43. The rotating shaft 41 is coaxially arranged in the roller 42, and both ends of the rotating shaft 41 extend out of the roller 42 and are rotatably connected to the bracket 3, and one end of the rotating shaft 41 is connected to the transmission assembly 5. The plurality of spoke plates 43 are arranged in a circular array around the rotating shaft 41, and each spoke plate 43 is connected to the inner wall of the rotating shaft 41 and the roller 42. Specifically, each spoke plate 43 can be connected to the inner wall of the rotating shaft 41 and the roller 42 by welding.
[0033] When the residual film recycling machine is picking up residual film, the outer surface of the roller 42 contacts the soil and rotates with the movement of the residual film recycling machine, and the roller 42 drives the rotating shaft 41 to rotate through a plurality of spoke plates 43. The above-mentioned contour wheel 4 structure can ensure that the contour wheel 4 has good rigidity and small mass.
[0034] Furthermore, if Figure 3 As shown, the speed matching mechanism of the residual film recycling machine provided in the embodiment of the present application further includes a folding assembly 7 and a running wheel 8. The two ends of the folding assembly 7 are respectively connected to the bottom of the frame 1 and the running wheel 8, and are configured to drive the running wheel 8 to fold toward the frame 1 and unfold from the frame 1.
[0035] When the residual film recycling machine needs to travel on the road, the folding assembly 7 is unfolded to make the traveling wheel 8 contact the road surface, and the contour wheel 4 is in a suspended state at this time to prevent the contour wheel 4 from contacting the road surface and being damaged.
[0036] The present application embodiment provides a specific structure of the folding assembly 7, referring to Figure 3 The folding assembly 7 comprises a rocker arm 71 and a hydraulic rod 72. The two ends of the rocker arm 71 are rotatably connected to the bottom of the frame 1 and the travel wheel 8. The two ends of the hydraulic rod 72 are rotatably connected to the middle of the rocker arm 71 and the bottom of the frame 1.
[0037] Specifically, one end of the rocker arm 71 is rotatably connected to the bottom of the frame 1 using a pin, and the other end of the rocker arm 71 is welded to the rotating shaft of the travel wheel 8. Both ends of the hydraulic rod 72 are rotatably connected to the middle of the rocker arm 71 and the bottom of the frame 1 using a pin.
[0038] When the residual film recycling machine needs to travel on the road, the rocker arm 71 is pulled to extend the hydraulic rod 72, so that the rocker arm 71 is unfolded and fixed from the frame 1, and the travel wheel 8 is supported on the road surface, so that the contour wheel 4 is in a suspended state. When the residual film recycling machine needs to work in the field, the rocker arm 71 is pulled to shorten the hydraulic rod 72, so that the rocker arm 71 is folded and fixed toward the frame 1, and the contour wheel 4 is in contact with the soil.
[0039] The various embodiments in this specification are described in a progressive manner, and the same or similar parts between the various embodiments can be referenced to each other. Each embodiment focuses on the differences from other embodiments.
[0040] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit the present application. Although the present application has been described in detail with reference to the aforementioned embodiments, a person of ordinary skill in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some or all of the technical features thereof may be replaced by equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the present application.
Claims
1. A speed matching mechanism for a residual film recovery machine, characterized in that: include: Two brackets are connected to the bottom of the rack at intervals; The profiling wheel is arranged parallel to the film picking roller, and its two ends are rotatably mounted on the two brackets; as well as The transmission assembly has two ends respectively connected to one end of the profiling wheel and one end of the film picking roller, and is used to make the film picking roller rotate along with the profiling wheel.
2. The speed matching mechanism of the residual film recycling machine according to claim 1 is characterized in that: Also includes a scraper; The scraper is located behind the traveling direction of the profiling wheel, connected to the bottom of the frame and extending downward, and the scraper is inclined toward the traveling direction of the profiling wheel and close to the surface of the profiling wheel.
3. The speed matching mechanism of the residual film recycling machine according to claim 1 is characterized in that: The contour wheel is located behind the film picking roller in the traveling direction.
4. The speed matching mechanism of the residual film recycling machine according to claim 1 is characterized in that: The transmission assembly includes a first sprocket, a second sprocket and a chain; The first sprocket is connected to one end of the contour wheel; The second sprocket is used to be connected to one end of the film picking roller; The chain is wound around the first sprocket and the second sprocket.
5. The speed matching mechanism of the residual film recycling machine according to claim 1 is characterized in that: The contoured wheel comprises a rotating shaft, a roller and a plurality of spoke plates; The rotating shaft is coaxially arranged in the drum, both ends of the rotating shaft extend out of the drum and are rotatably connected to the bracket, and one end of the rotating shaft is connected to the transmission assembly; A plurality of spoke plates are arranged in a circular array around the rotating shaft, and each of the spoke plates is connected to the rotating shaft and the inner wall of the drum.
6. The speed matching mechanism of the residual film recycling machine according to claim 1 is characterized in that: Also includes a folding assembly and travel wheels; Two ends of the folding assembly are respectively connected to the bottom of the frame and the running wheel, and are configured to drive the running wheel to fold toward the frame and unfold from the frame.
7. The speed matching mechanism of the residual film recycling machine according to claim 6 is characterized in that: The folding assembly includes a rocker arm and a hydraulic rod; The two ends of the rocker arm are rotatably connected to the bottom of the frame and the walking wheel respectively; The two ends of the hydraulic rod are rotatably connected to the middle part of the rocker arm and the bottom of the frame respectively.